CN101856826A - Bamboo skin scraping, interior wall processing and pressing integrated operation system - Google Patents
Bamboo skin scraping, interior wall processing and pressing integrated operation system Download PDFInfo
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- CN101856826A CN101856826A CN200910049025A CN200910049025A CN101856826A CN 101856826 A CN101856826 A CN 101856826A CN 200910049025 A CN200910049025 A CN 200910049025A CN 200910049025 A CN200910049025 A CN 200910049025A CN 101856826 A CN101856826 A CN 101856826A
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Abstract
The invention discloses a bamboo skin scraping, interior wall processing and pressing integrated operation system. In the system, a primary flattening device, a primary scrapping device, a secondary flattening device, a combing and scraping device, a secondary scraping device, a rolling device and a tertiary flattening device are arranged on the tabletop of an on-line operation standard station in turn. The system can realize the integrated processing of skin treatment, interior partition wall treatment and rolling of raw bamboo, improves the stability of the overall processing quality of bamboo, has high yield, saves labor force and meets needs for industrial production; and meanwhile, the system can save bamboo, land resources, processing space and energy.
Description
Technical field:
The present invention relates to a kind of system of processing of bamboo wood, particularly a kind of bamboo skin scraping, inwall can realized handled and pressing integrated operation system.
Background technology:
Present bamboo wood tradition processing industry mainly adopts half machinery or the artificial treatment of multiple working procedure to bamboo wood, therefore consume artificial many, yield poorly, long processing time, floor space greatly, the whole crudy instability of bamboo wood, can't satisfy the suitability for industrialized production needs.
The bamboo wood that adopts the processing technology of existing bamboo wood to process simultaneously, often because trunk and taper mix processing, its different density, fiber rigidity, thickness are difficult to grasp, and in size, in shape can not get unified, cause the whole crudy instability of bamboo wood, not only waste bamboo wood in a large number, and easily bring out the drawback of quality, can not meet the postorder processing request.
Summary of the invention:
The present invention is directed to and have half machinery or the artificial treatment that bamboo processing technology mainly adopts multiple working procedure now, can't satisfy the suitability for industrialized production needs and guarantee the overall quality problem of bamboo wood, and provide a kind of bamboo skin scraping, inwall can realized to handle and pressing integrated apparatus for work.The bamboo wood total quality of this device processing is stable, can quick, a large amount of online production, be convenient to need of industrial production, and can save bamboo wood in a large number simultaneously, the drawback that avoided artificial many, energy consumption is high, occupation of land is big.
In order to achieve the above object, the technical solution used in the present invention is as follows:
A kind of bamboo skin scraping, inwall are handled and pressing integrated operation system, and this system comprises first order flattening device, first order device for scraping, second level flattening device, combs and scrape device, second level device for scraping, rolling device and third level flattening device; Described first order flattening device, first order device for scraping, second level flattening device, comb are scraped device, second level device for scraping, rolling device and third level flattening device and are successively set on the table top of on-line job standard station;
Described first order flattening device is delivered to first order device for scraping after bamboo chip is tentatively flattened;
Described first order device for scraping strike off bamboo chip acromere and interior every, and bamboo chip is delivered to second level flattening device;
Described second level flattening device carries out secondary to bamboo chip and flattens, and bamboo chip is delivered to comb scrapes device;
Described comb is scraped epidermis, the inwall of device scraping bamboo chip, and bamboo chip is delivered to second level device for scraping;
The wax coat and the endoseptum hard layer of the clear epidermis of described second level device for scraping scraping, and bamboo chip is delivered to rolling device;
Described rolling device is rolled into bamboo chip and splits and not broken bamboo bar, bamboo silk or bamboo fibre, and it is delivered to third level flattening device flattens at last.
Described flattening device is formed by flattening pinch roller and delivery wheel, the diameter of described flattening pinch roller and scope of operation width with wait that the thickness and the quantity that flatten bamboo chip adapt, flatten the pinch roller surface and be the gear hobbing shape, reach and to prevent bamboo wood slippage, the anti-safe effect that ejects again by the smooth delivery of power bamboo wood, dispose the adjustment control device I that can adjust stroke simultaneously.
The maintenance of the diameter of the adjustable stroke of described flattening pinch roller, speed and flattening pinch roller and each operation of road, back is synchronous.
Described first order device for scraping is made up of scraping carriage saddle I that can upper and lowerly adjust stroke voluntarily and the sharpener I that scrapes that is placed on this scraping carriage saddle I, and the described sharpener I that scrapes is upper and lower distribution setting, and configuration can be adjusted the adjustment control device II of scraping stroke.Make scrape sharpener can adjust acromere that the scraper of scraping thickness stroke directly strikes off bamboo chip, interior every.
Described comb is scraped device and is made up of with the interdigitated electrode structure row cutter that is placed on this carriage saddle II the carriage saddle II that can upper and lowerly adjust stroke voluntarily, described interdigitated electrode structure row cutter is the low design in preceding high back, and upper and lower distribution setting, and dispose the adjustment control device III that adjusts stroke voluntarily.Such comb is scraped device can guarantee to scrape sharpener epidermis, the inwall of the scraping bamboo chip of classification respectively, can significantly reduce, decompose the resistance in the big scraping amount processing bamboo chip; Also epidermis, the inwall machining wiper of bamboo chip is whittled into the broach shape simultaneously, is convenient to bamboo chip once scraping clearly of road scraping operation down; The low design in preceding high back of interdigitated electrode structure row cutter mainly can also reach step by step the epidermis that strengthens, deepens broach scraping bamboo chip, the scraping amount that inwall is scraped bevel.
Described second level device for scraping is made up of scraping carriage saddle III that can upper and lowerly adjust stroke voluntarily and the sharpener III that scrapes that is placed on this scraping carriage saddle III; The described sharpener III that scrapes is a scraping row formula planing tool, the low design in high back before adopting, and upper and lower distribution setting, and dispose the adjustment control device IV that adjusts stroke voluntarily.This installs epicutile wax and inwall hard layer that bamboo chip is removed in scraping once more, can press the epidermis of the clear bamboo chip of thickness difference scraping of bamboo chip, the scraping face of inwall; Being designed to of row's formula planing tool is preceding high back low, with epidermis, the inwall scraping amount that can reach the bamboo chip of progressively planing.
Described rolling device rolls running roller by two groups and corresponding delivery wheel is formed, and described two groups are rolled and are respectively equipped with upper and lower gear cutter on the running roller, and two groups of gear cuttves that roll on the running roller intersect mutually, the rolling device that formation can evenly be cut bamboo wood; Described two groups of gear cuttves that roll on the running roller are low setting the in preceding height back, and dispose the adjustment control device V that adjusts upper and lower stroke voluntarily and adjust the intersection stroke voluntarily.
The described running roller that rolls disposes the adjustment control device VI that can adjust stroke, and the speed of the absolute thickness of its diameter and bamboo chip, quantity, charging adapts.
Described on-line job standard station adopts sound insulation, the anti-totally-enclosed mode that ejects thing to form by job platform, power set, waste disposal passage, dust exhaust apparatus; Described dust exhaust apparatus is configured in the refuse that the waste disposal passage is used for the processing process.
Above-mentioned adjustment control device I, II, III, IV, V, VI are for adopting top pump type hydraulic adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
The invention provides the technology that on-line job was handled and rolled to a kind of bamboo wood epidermis, endoseptum according to what technique scheme obtained, change half machinery or artificial treatment that present bamboo wood tradition processing industry adopts multiple working procedure, the consumption that exists is artificial many, yield poorly, long processing time, floor space greatly, the total quality instability of bamboo wood, can't satisfy the phenomenon of suitability for industrialized production needs.
The present invention can make bamboo wood epidermis, inwall handle and pressing integrated on-line job, the total quality that can guarantee bamboo wood is stable, high, the artificial province of output, quick online production, be convenient to need of industrial production, while is the land resource of saves valuable in a large number, save comprehensive production cost 300～400%, improve output 300～400%, save process time 400%; Can accomplish energy-saving and emission-reduction, the harmony that favourable natural, ecological and bamboo wood are produced, be benefit the nation, the on-line job technology of favorable to the people, sharp enterprise.
Description of drawings:
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a workflow diagram of the present invention.
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
The present invention is in order to change half machinery or the artificial treatment that present bamboo wood tradition processing industry adopts multiple working procedure, existence artificial many, yield poorly, the time is long, floor space greatly, the total quality instability of bamboo wood, can't satisfy the phenomenon of suitability for industrialized production needs.
The technical scheme that is adopted is handled and pressing integrated operation system for a kind of bamboo skin scraping, inwall are provided, and this system comprises first order flattening device, first order device for scraping, second level flattening device, combs and scrape device, second level device for scraping, rolling device and third level flattening device; Described first order flattening device, first order device for scraping, second level flattening device, comb are scraped device, second level device for scraping, rolling device and third level flattening device and are successively set on the on-line job benchmark table top;
Described first order flattening device is delivered to first order device for scraping after bamboo chip is tentatively flattened;
Described first order device for scraping strike off bamboo chip acromere and interior every, and bamboo chip is delivered to second level flattening device;
Described second level flattening device carries out secondary to bamboo chip and flattens, and bamboo chip is delivered to comb scrapes device;
Described comb is scraped epidermis, the inwall of device scraping bamboo chip, and bamboo chip is delivered to second level device for scraping;
The wax coat and the endoseptum hard layer of the clear epidermis of described second level device for scraping scraping, and bamboo chip is delivered to rolling device;
Described rolling device is rolled into bamboo chip and splits and not broken bamboo bar, bamboo silk or bamboo fibre, and it is delivered to third level flattening device flattens at last.
Based on above-mentioned design principle, system provided by the invention is concrete to be implemented as shown in Figure 1:
Whole system flattens pinch roller and delivery wheel 1, scraping carriage saddle by the first order and scrapes sharpener 2, the second level and flattens pinch roller and delivery wheel 3, comb type serrated knife stand and comb type tooth row cutter 4, scraping carriage saddle and scrape sharpener 5, the third level and roll that running roller and delivery wheel 6, the fourth stage roll running roller and delivery wheel 7, level V flattens pinch roller and delivery wheel 8 is formed, and these devices all move on smooth on-line job benchmark table top 9.
The sheet watt shape bamboo chip that is cutd open by machinery earlier through the former bamboo material of sub-argument is transported to leading portion by machinery the first order flattens that wheel 1 is preliminary to flatten back output, by the direct acromere that strikes off bamboo chip earlier of upper and lower row's formula scraper 2 of the scraping the adjusted thickness stroke that flattens the pinch roller postposition, interior every; Being transported to second level flattening pinch roller 3 again flattens once more, dispose interdigitated electrode structure row cutter 4 epidermis, the inwall of broach scraping bamboo chips respectively that can upper and lowerly adjust stroke voluntarily on the job platform of its output, its rear end disposes 5 pairs of bamboo chips of the planing tool wax coat and the endoseptum hard layer of the clear epidermis of scraping once more that can upper and lowerly adjust stroke voluntarily; Again via third and fourth grade delivery wheel rear end dispose respectively can upper and lowerly adjust voluntarily stroke, have upper and lower flute profile break bar the two groups rolling wheels 6～7 that intersect, roll by processing request that bamboo chip becomes to split respectively and the not bar of fragment shape, silk, fiber mixed style; Flatten the bamboo chip that is bar, silk, fibre morphology that output has processed at last once more by level V pinch roller 8.
The thickness that the diameter of the flattening pinch roller 1,3,8 in the present embodiment and scope of operation width are flattened by bamboo chip, quantity are determined; Its adjustable stroke, speed must be consistent with the synchronous requirement of the configuration that flattens the pinch roller diameter and each later process; Flattening wheel surface simultaneously is the gear hobbing shape, and this structure can reach to be guaranteed and can prevent safe effects such as bamboo wood slippage, anti-ejection again by the smooth delivery of power bamboo wood.In order to reach, dispose the adjustment and the locking device of top pump type hydraulic or stage clip structure for flattening pinch roller 1,3,8 to flattening pinch roller 1,3,8 in upper and lower adjustment voluntarily.
Scraping carriage saddle and the scraping carriage saddle of scraping in the sharpener 2 can upper and lowerly be adjusted stroke voluntarily, and it scrapes sharpener is upper and lower distribution setting.This device make scrape sharpener can adjust acromere that the scraper of scraping thickness stroke directly strikes off bamboo chip, interior every
Scraping carriage saddle and scraping disposes the scraping row formula planing tool that can adjust stroke voluntarily in the sharpener 5, bamboo chip epicutile wax and inwall hard layer are removed in scraping once more; The scraping carriage saddle is provided with the upper and lower device that can adjust stroke voluntarily, and this device adopts top pump type hydraulic adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.Guarantee to distinguish the epidermis of the clear bamboo chip of scraping, the scraping face of inwall by the thickness of bamboo chip.Being designed to of row's formula planing tool is preceding high back low, with epidermis, the inwall scraping amount that can reach the bamboo chip of progressively planing.In order to make scraping row formula planing tool can realize adjusting voluntarily upper and lower stroke, for it disposes the adjusting device I that adjusts stroke voluntarily, it is for adopting top pump type hydraulic adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
Interdigitated electrode structure row cutter is the low design in preceding high back in comb type serrated knife stand and the comb type tooth row cutter 4, and upper and lower distribution setting, and disposes the adjusting device of adjusting stroke voluntarily.This adjusting device adopts top pump type hydraulic adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
Such device can be guaranteed comb type tooth row cutter epidermis, the inwall of the scraping bamboo chip of classification respectively, can significantly reduce, decompose the resistance in the big scraping amount processing bamboo chip; Also epidermis, the inwall machining wiper of bamboo chip is whittled into the broach shape simultaneously, is convenient to bamboo chip once scraping clearly of road scraping operation down; The low design in preceding high back of interdigitated electrode structure row cutter mainly can also reach step by step the epidermis that strengthens, deepens broach scraping bamboo chip, the scraping amount that inwall is scraped bevel.
Third and fourth grade roll running roller 6,7, its two groups are rolled and are respectively equipped with upper and lower gear cutter on the running roller, and two groups of gear cuttves that roll on the running roller intersect mutually and arrange, can convenient evenly cutting bamboo wood, form the rolling device that bamboo wood is evenly rolled, cuts; Two groups of gear cuttves that roll on the running roller are low setting the in preceding high back simultaneously, and dispose the adjusting device II that adjusts upper and lower stroke voluntarily and adjust to intersect stroke voluntarily, it is for adopting top pump type hydraulic adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
Upper and lower configuration has the gear cutter in this rolling device, and two groups of gear cuttves respectively cross-cut, roll the running roller that rolls of bamboo wood, be provided with the device that can adjust respectively by the thickness of bamboo chip, this device is the hydraulic pressure that adopts top pump formula adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
This rolling device can evenly roll slivering, silk, fibre morphology with bamboo chip; It rolls the diameter of running roller according to the speed of the absolute thickness of bamboo chip, quantity, charging and decide; Two groups roll running roller cog the design of cutter be provided with equally can distinguish upper and lower adjust the device of stroke voluntarily and can intersect to adjust voluntarily intersect the device of stroke; The hydraulic pressure that these two devices are same to adopt top pump formulas is adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.Guarantee like this to roll bar, silk, fibre morphology behind the bamboo chip by product requirement; Roll that group is high before being designed to of two groups of gear cuttves on the running roller, the back group is low, still can keep bamboo chip to split and not broken state can reach progressively bamboo chip to be rolled after slivering, silk, the fibre morphology.
The bamboo wood that processes at last flattens wheel 8 by level V and flattens back output.
Whole system will be according to the needs design of integrated artistic flow process and personal security operation based on the length degree of the job platform of implementing, and the basis of equipment is solid, frame for movement wants that Lao is solid, job platform is smooth, the power of conveying is enough big; Leaving simultaneously can be in time, enough passages of discarded object in convenient, the safe handling processing, by the supporting processing of heavy caliber dust exhaust apparatus; Monnolithic case is designed to sound insulation, the anti-totally enclosed type that ejects thing.
Processing thickness, form requirement, process velocity, quantity of bamboo wood etc. are depended in flattening pinch roller in the whole system, the design of milling roller wheel diameter, running speed, power configuration, the broach of each cutter, scraping amount, the whole matching that rolls requirement, coordination, design.The adjusting device that flatten pinch roller, rolls running roller can adopt top pump type hydraulic device or stage clip structure and locking device to realize respectively.
The design of each tool rest in the whole system will select for use the steel alloy of enough toughnesses, intensity to make and firm position, also will be convenient to replacing, the adjustment needs of cutter; Each cutter must select for use the steel alloy of enough thickness, toughness, intensity to make.
The bamboo wood epidermis that obtains according to technique scheme, inwall are handled and during the pressing integrated operation system operation, its bamboo chip is wanted strict sub-argument thickness, sorted out processing respectively, guarantee to utilize the crudy of operation, time and bamboo wood that automatics adjusts as far as possible, effectively save bamboo wood, artificial, energy consumption; With avoid since frequent artificial adjustment bring lose time, manually, energy consumption.
According to the system that technique scheme obtains, the concrete workflow during its operation as shown in Figure 2:
11) strike off acromere that bamboo chip acromere, the interior upper and lower scraper that flattens the pinch roller postposition by the first order every: bamboo wood directly strike off bamboo chip earlier, interior every.
12) skin scraping: bamboo wood is flattened the epidermis of the rearmounted interdigitated electrode structure row of pinch roller cutter scraping bamboo chip by the second level.
13) scrape inwall: bamboo wood is flattened the inwall of the rearmounted interdigitated electrode structure row of pinch roller cutter scraping bamboo chip by the second level.
14) scrape epidermis, inwall clearly: bamboo wood flattens the rearmounted planing tool of the pinch roller wax and the inwall hard layer of scraping removing epidermis again by the second level.
15) roll: bamboo wood rolls running roller by third and fourth grade flattening pinch roller postposition and rolls bamboo chip slivering, silk, fiber shape respectively.
16) flattening, machinery are carried: machinery was carried next procedure after bamboo wood flattened the pinch roller flattening by level V.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1. a bamboo skin scraping, inwall are handled and pressing integrated operation system, it is characterized in that described system comprises first order flattening device, first order device for scraping, second level flattening device, combs and scrape device, second level device for scraping, rolling device and third level flattening device; Described first order flattening device, first order device for scraping, second level flattening device, comb are scraped device, second level device for scraping, rolling device and third level flattening device and are successively set on the table top of on-line job standard station;
Described first order flattening device is delivered to first order device for scraping after bamboo chip is tentatively flattened;
Described first order device for scraping strike off bamboo chip acromere and interior every, and bamboo chip is delivered to second level flattening device;
Described second level flattening device carries out secondary to bamboo chip and flattens, and bamboo chip is delivered to comb scrapes device;
Described comb is scraped epidermis, the inwall of device scraping bamboo chip, and bamboo chip is delivered to second level device for scraping;
The wax coat and the endoseptum hard layer of the clear epidermis of described second level device for scraping scraping, and bamboo chip is delivered to rolling device;
Described rolling device is rolled into bamboo chip and splits and not broken bamboo bar, bamboo silk or bamboo fibre, and it is delivered to third level flattening device flattens at last.
2. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that, described flattening device is formed by flattening pinch roller and delivery wheel, the diameter of described flattening pinch roller and scope of operation width with wait that the thickness and the quantity that flatten bamboo chip adapt, flatten the pinch roller surface and be the gear hobbing shape, reach and to prevent bamboo wood slippage, the anti-safe effect that ejects again by the smooth delivery of power bamboo wood, dispose the adjustment control device I that can adjust stroke simultaneously.
3. a kind of bamboo skin scraping according to claim 2, inwall are handled and pressing integrated operation system, it is characterized in that, the diameter of the adjustable stroke of described flattening pinch roller, speed and flattening pinch roller and each operation of road, back keep synchronously.
4. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that, described first order device for scraping is made up of scraping carriage saddle I that can upper and lowerly adjust stroke voluntarily and the sharpener I that scrapes that is placed on this scraping carriage saddle I, the described sharpener I that scrapes is upper and lower distribution setting, and configuration can be adjusted the adjustment control device II of scraping stroke.
5. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that, described comb is scraped device and is made up of with the interdigitated electrode structure row cutter that is placed on this carriage saddle II the carriage saddle II that can upper and lowerly adjust stroke voluntarily, described interdigitated electrode structure row cutter is the low design in preceding height, back, and upper and lower distribution setting, and dispose the adjustment control device III that adjusts stroke voluntarily.
6. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that described second level device for scraping is made up of scraping carriage saddle III that can upper and lowerly adjust stroke voluntarily and the sharpener III that scrapes that is placed on this scraping carriage saddle III; The described sharpener III that scrapes is a scraping row formula planing tool, the low design in high back before adopting, and upper and lower distribution setting, and dispose the adjustment control device IV that adjusts stroke voluntarily.
7. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that, described rolling device rolls running roller by two groups and corresponding delivery wheel is formed, described two groups are rolled and are respectively equipped with upper and lower gear cutter on the running roller, and two groups of gear cuttves that roll on the running roller intersect mutually, the rolling device that formation can evenly be cut bamboo wood; Described two groups of gear cuttves that roll on the running roller are low setting the in preceding height back, and dispose the adjustment control device V that adjusts upper and lower stroke voluntarily and adjust the intersection stroke voluntarily.
8. a kind of bamboo skin scraping according to claim 7, inwall are handled and pressing integrated operation system, it is characterized in that, describedly roll the adjustment control device VI that running roller configuration can be adjusted stroke, roll absolute thickness, the quantity of the diameter of running roller and bamboo chip, the speed of charging adapts.
9. a kind of bamboo skin scraping according to claim 1, inwall are handled and pressing integrated operation system, it is characterized in that described on-line job standard station adopts sound insulation, the anti-totally-enclosed mode that ejects thing to form by job platform, power set, waste disposal passage, dust exhaust apparatus; Described dust exhaust apparatus is configured in waste disposal passage place.
10. handle and pressing integrated operation system according to each described a kind of bamboo skin scraping, inwall in the claim 2,4,5,6,7,8, it is characterized in that described adjustment control device I, II, III, IV, V, VI are the hydraulic pressure that adopts top pump formula adjusting device or can artificial adjustable compressed spring type structure and locking device voluntarily.
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| CN102431064A (en) * | 2011-11-22 | 2012-05-02 | 湖南省林业科学院 | Original state bamboo wood multistage dense and thin roller planing unfolding and milling device |
| CN102922581A (en) * | 2012-10-16 | 2013-02-13 | 中南林业科技大学 | Bamboo strip surface treatment and radial slitting method and processing device |
| CN105154987A (en) * | 2015-08-10 | 2015-12-16 | 李凤英 | Bamboo filament preparation method and bamboo filament sectioning apparatus |
| CN105196379A (en) * | 2015-08-31 | 2015-12-30 | 安徽宏宇竹业科技股份有限公司 | Green bamboo covering untwining production line |
| CN109623981A (en) * | 2018-09-28 | 2019-04-16 | 龙泉市大展竹科技有限责任公司 | A kind of bamboo extension tech |
| TWI657905B (en) | 2018-07-19 | 2019-05-01 | 慶鎰機械實業有限公司 | Improved structure of fiber breaking machine |
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