CN101856144A - Method for improving quality of cigarette tobacco shreds - Google Patents

Method for improving quality of cigarette tobacco shreds Download PDF

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Publication number
CN101856144A
CN101856144A CN 201010196979 CN201010196979A CN101856144A CN 101856144 A CN101856144 A CN 101856144A CN 201010196979 CN201010196979 CN 201010196979 CN 201010196979 A CN201010196979 A CN 201010196979A CN 101856144 A CN101856144 A CN 101856144A
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tobacco
cigarette
malate
tobacco leaf
shreds
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CN101856144B (en
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罗华元
朱保昆
廖头根
何靓
李先毅
汤丹瑜
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Hongyun Honghe Tobacco Group Co Ltd
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Hongyun Honghe Tobacco Group Co Ltd
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Abstract

The invention discloses a method for improving the quality of cut tobacco of cigarettes. Dissolving 0.1-25% of malate in water or a mixed solution of ethanol and water, and adjusting the acidity to 6.0-6.8 AV by adopting malic acid; alcoholizing the tobacco leaves according to the addition ratio of 0.01-5 percent, wherein the alcoholizing time is 180-360 days; and preparing the alcoholized tobacco leaves into tobacco shreds, baking at the temperature of 120-140 ℃, for 4-6 minutes, storing the tobacco shreds for 3-5 hours, and controlling the water content of the tobacco shreds to be 10-16%, thus obtaining the required cigarette tobacco shreds. The system test data of different leaf group formulas show that the invention can effectively improve the tobacco shred quality and further improve the smoking quality of cigarettes.

Description

A kind of method of improving quality of tobacco shreds of cigarettes
Technical field
The present invention relates to the processing method of pipe tobacco and tobacco leaf, more particularly, the present invention relates to a kind of method of improving quality of tobacco shreds of cigarettes.
Background technology
The control of the tar in the cigarette mainstream flue gas, nicotine and other harmful components is great research topics that whole world tobacco business is faced.Along with " (Framework Convention on Tobacco Control " in 2005 formally effective in China, it is increasing that China's tobacco business faces the pressure that the criterion of " tobacco component control and disclosure " brings.
At present, the method that reduces harmful components in the cigarette mainstream flue gas mainly adopts filter tip aeration technology and composite tip stick technology.These technology are with strong points, and use is extensive and effect is obvious, and still, the problem that also can bring simultaneously is the loss of tobacco flavor material, makes flue gas enrich degree and decreases.
Malic acid is a kind of natural organic acids, has the important physical function, has antifatigue, protects liver, kidney, heart effect, it can be developed as health drink.Be widely used in industries such as food, medicine, chemical industry, building materials at present, become the acid condiment that after citric acid, lactic acid consumption ranked third the position.At present, consume in U.S.'s year more than 1,500 ten thousand pounds, wherein 90% is used for Food ﹠ Drink processing.And Japanese scholar successfully is applied to malate to subtract in sugar, the salt-decreasing food in recent years, simultaneously can be as the salt substitute (Liu Jianjun, Food Additives Used in China, 2003) of nephritis patient.Usually, the method for extraction malic acid is the milk of lime precipitation method from natural plants.And the method for oxidation fumaric acid is mainly adopted in chemical synthesis, but the product that obtains is DL type mixture (Wang Boyan, fermentation organic acid production and an application manual).Also can adopt microbe fermentation method through a step or multistep fermentation gained.
In 92 kinds of elements that nature exists, known tobacco growing is grown essential unit and is have 17 kinds.Wherein the more unit of content have 9 kinds of C, H, O, N, S, P, K, Ca, Mg etc. in the tobacco, and trace element has 8 kinds of Fe, B, Cu, Zn, Mn, Cl, Mo, Ni etc.Indispensable element tobacco growing is grown and the formation of quality very important, it not only influences growing of tobacco and output, and can change the correlation of attributes indexs such as flammability, color and luster, elasticity, suction flavor, filling power of tobacco.The content of trace element in tobacco leaf generally maintains tens ng/g between the hundreds of μ g/g.But its trace element of the tobacco leaf of different regions growth is formed and is varied, and causes using the fluctuation of the cigarette quality that these raw materials produce to a certain extent.Studies show that in a large number: trace element as: lithium, beryllium, calcium, copper, zinc, manganese, molybdenum, nickel etc. have more significantly influence to cigarette odor-absorbing.Therefore, how improving the quality of cigarette shreds targetedly, is the technical barrier that this area waits to solve.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art part, especially, provide a kind of method of improving quality of tobacco shreds of cigarettes at suction quality problems such as the flue gas drying sense that is faced in the smoking property of cigarette process, burr senses.Simultaneously, described method also has the effect that reduces harmful components such as tar, nicotine, ammonia in the cigarette mainstream flue gas.
Purpose of the present invention is achieved by following technical proposals.
* except as otherwise noted, the percentage that is adopted among the present invention is mass percent.
A. the invention provides a kind of method of improving quality of tobacco shreds of cigarettes, described method adopts following steps:
1. malate 0.1%~25% is dissolved in the mixed solution of water or second alcohol and water, and the employing malic acid is 6.0~6.8AV with its acidity adjustment;
With the described solution of step 1 by 0.01%~5% adding proportion, tobacco leaf is refined processing, the alcoholization time is 180~360 days;
3. the tobacco leaf after will refining is made pipe tobacco, and baking temperature is 120 ℃~140 ℃, and stoving time is 4~6 minutes, and the storage silk time is 3~5 hours, and the pipe tobacco moisture content is controlled to be 10%~16%, is required cigarette shreds.
Wherein, the described alcoholization processing of step 2 is to tobacco leaf surface with described spray solution; Described tobacco leaf comprises C4F, B2R, B3F, B3F, B2L, B2V, B3R, B4F, C4L, B3L, B3V, B1K, B2K, B3K, GY1, GY2 or B4L; The described cigarette of step 3 is fire-cured tobacco type or blended type cigarette.
B. malate of the present invention, chemical name are the 2-malate, and chemical structural formula is:
Wherein, the configuration of its 2 carbon atoms can be the R type, the S type, and M can independently choose wantonly from following element or functional group, or the combination of following element or functional group, or the combination of its stereoisomer, enantiomter, diastereoisomer, racemic modification.M is selected from following element:
Hydrogen (H), ammonium (NH4), sodium (Na), potassium (K), lithium (Li), beryllium (Be), magnesium (Mg), aluminium (Al), calcium (Ca), iron (Fe), copper (Cu), zinc (Zn), manganese (Mn), molybdenum (Mo), nickel (Ni).
Compared with prior art, the present invention has following beneficial effect:
System test data of different leaf combination formulae shows that described method can be improved the quality of cigarette shreds effectively, reduces the not mature sense that tobacco leaf brought, and the burr sense increases throat's moisture feeling.Make in the cigarette mainstream flue gas nicotine burst size reduce 5%~10% than blank sample, NH 3Burst size reduces 10%~13% than blank sample, and releasing content of coke tar reduces 5%~8% than blank sample, and flue gas moisture increases by 1%~9% than blank sample.Simultaneously, the moderate-element and the trace element that can replenish in the tobacco leaf to be lacked improve the soften and the fine and smooth degree of flue gas, have further improved the suction quality of cigarette.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Embodiment 1
Take by weighing 2g potassium malate, 5g zinc malate and 3g calcium malate respectively and be dissolved in the 100mL water, add the ethanol of 10mL, the acidity of aqueous solution of malic acid regulator solution with 60%, preferred acidity is: 6.7AV.Described spray solution on the B2F tobacco leaf, is preferably sprayed mass ratio and is: 0.5%, preferred leaves moisting moisture content is 12%.With the preferred time of tobacco mellowing be: 200 days.Be cut into pipe tobacco and prepare cigarette, prepare blank sample simultaneously.
Through the sample that above-mentioned treatment technology is handled, smoking result shows: its comfort level, humidity promote to some extent, and the flue gas excitant obviously descends.Conventional fume component analysis result shows: its nicotine burst size reduces 5.8% than blank sample, NH 3Burst size reduces 10.1% than blank sample, and releasing content of coke tar reduces 5.6% than blank sample, and the moisture recruitment is 1.1%.
Embodiment 2
Take by weighing 2g magnesium malate, 2g zinc malate and 3g calcium malate respectively and 3g malic acid lithium is dissolved in the 100mL water, the acidity of aqueous solution of malic acid regulator solution with 60%, preferred acidity is: 6.3AV.Described spray solution in pipe tobacco leaf group, is preferably sprayed mass ratio and is: 0.3%, preferred pipe tobacco moisture content is controlled to be 18%, and preferred baking temperature is 130 ℃, and preferred stoving time is 5min, and the preferred storage silk time is 4h.
Smoking result shows: through the sample that above-mentioned treatment technology is handled, its comfort level, humidity promote to some extent, and the flue gas excitant obviously descends.Conventional fume component analysis result shows: its nicotine burst size reduces 10.5% than blank sample, NH 3Burst size reduces 14.1% than blank sample, and releasing content of coke tar reduces 6.6% than blank sample, and flue gas moisture increases by 2.1%.
Embodiment 3
4g zinc malate, 2g calcium malate and 4g malic acid lithium being dissolved in the 80mL water, adding the ethanol of 10mL, is 60% aqueous solution of malic acid adjusting acidity with mass ratio.Under 20 ℃ of temperature, measure and write down parameters such as the diopter of above-mentioned mixed solution and density.The B2F tobacco leaf is carried out the leaf stalk separate, be cut into the square of about 35*35mm.Above-mentioned mixed solution and tobacco leaf are added according to 0.5%~2% ratio, moisture content in leaves is controlled at 12%, baking temperature is controlled at 150 ℃, seal up for safekeeping behind the baking 8min, after normal temperature alcoholization in 200 days, will roll into cigarette after the tobacco leaf chopping, obtain 1#~6# sample, to be 0# in the same old way, the fabrication process condition of all samples is identical.The result shows: TPM, tar, nicotine and NH in the cigarette smoke 3Reduction is in various degree all arranged, and flue gas moisture and cigarette smoking quality have a distinct increment, its concrete proportioning and detection data are shown in table 1~3.
Sample adds formula table in table 1 tobacco leaf
??0# ??1# ??2# ??3# ??4# ??5# ??6#
Potassium malate (g) ??- ??2.0 ??2.0 ??3.0 ??2.0 ??- ??5.0
Zinc malate (g) ??- ??5.0 ??5.0 ??4.0 ??5.0 ??5.0 ??5.0
Calcium malate (g) ??- ??3.0 ??3.0 ??3.0 ??3.0 ??5.0 ??-
60% malic acid solution (mL) ??- ??10.0 ??10.0 ??12.5 ??13.0 ??9.5 ??11.0
Acidity (AV) ??- ??6.7 ??6.7 ??6.5 ??6.3 ??6.7 ??6.7
Adding proportion % in tobacco leaf ??- ??0.5 ??1.0 ??1.0 ??0.5 ??1.0 ??3.0
Table 2 sample cigarette specification and flue gas analysis result
??0# ??1# ??2# ??3# ??4# ??5# ??6#
Moisture in cut tobacco % ??11.9 ??12.3 ??12.6 ??12.4 ??12.5 ??12.4 ??12.6
Cigarette weight (g/ props up) ??0.98 ??0.97 ??0.98 ??1.00 ??1.01 ??1.04 ??1.01
Puff number (mouthful /) ??7.52 ??7.34 ??7.53 ??7.46 ??7.54 ??7.60 ??7.55
??0# ??1# ??2# ??3# ??4# ??5# ??6#
TPM (mg/ props up) ??18.88 ??17.99 ??17.61 ??17.35 ??17.66 ??17.32 ??17.06
Tar (mg/ props up) ??14.71 ??13.88 ??13.43 ??13.21 ??13.58 ??13.34 ??13.00
Moisture (mg/ props up) ??2.61 ??2.64 ??2.80 ??2.84 ??2.74 ??2.73 ??2.80
Nicotine (mg/ props up) ??1.56 ??1.47 ??1.38 ??1.30 ??1.34 ??1.25 ??1.16
??NH 3(μ g/ props up) ??13.50 ??12.14 ??11.24 ??11.88 ??11.16 ??11.38 ??9.96
Table 3 sample cigarette sensory evaluating smoking result (with the contrast of 0# sample) *
??0# ??1# ??2# ??3# ??4# ??5# ??6#
Smoking result ??- Excitant slightly reduces Stimulate slightly and reduce, pleasant impression has improvement Rich increase to some extent stimulates slightly and reduces Rich increase to some extent stimulates slightly and reduces Rich increase to some extent stimulates slightly and reduces Stimulating has minimizing, the flue gas property sent out reduction thoroughly
*Wherein, the sensory evaluating smoking of table 3 is the 7 people group's evaluation results of smokeing panel test.
Embodiment 4
Taking by weighing 2.5g potassium malate and 2.5g zinc malate respectively and be dissolved in the 40mL water, is that 60% aqueous solution of malic acid is regulated acidity to 6.7AV with mass ratio.The GY1 tobacco leaf is carried out the leaf stalk separate, be cut into the square of about 35*35mm.Above-mentioned mixed solution and tobacco leaf are added according to 0.5% mass ratio, moisture content in leaves is controlled at 18%, baking temperature is controlled at 140 ℃, seal up for safekeeping behind the baking 10min, baking back moisture in cut tobacco is controlled at 12%, after normal temperature alcoholization in 200 days, to roll into cigarette after the tobacco leaf chopping, obtain 7#, 8# sample, to be 7# in the same old way, the fabrication process condition of all samples is identical.The result shows: TPM, tar, nicotine and NH in the cigarette smoke 3Reduction is in various degree all arranged, and flue gas moisture and cigarette smoking quality have a distinct increment, it is as shown in table 4 that it detects data.
Table 4GY1 tobacco leaf is smoked panel test and conventional flue gas analysis result
Sample Smoking result Tar mg/ props up Moisture mg/ props up Nicotine mg/ props up ??NH 3μ g/ props up
??7# Flue gas is rich slightly poor, and pleasant impression is slightly poor ??12.1 ??2.60 ??1.44 ??12.10
??8# The rich increase of fragrance, pleasant impression makes moderate progress ??11.8 ??2.67 ??1.32 ??11.04
Embodiment 5
Take by weighing 2g magnesium malate, 2g zinc malate, 3g calcium malate and 3g malic acid lithium respectively and be dissolved in the 100mL water, the acidity of the aqueous solution of malic acid regulator solution with 60% is to 6.3AV.This solution is sprayed in the pipe tobacco leaf group 1~4 with 0.3% ratio, and its treatment process condition is as shown in table 5, is prepared into 9#~15# sample, and 9# is with reference to sample, and the fabrication process condition of all samples is identical.The result shows: under the different disposal condition, and TPM, tar, nicotine and NH in the cigarette smoke 3Reduction is in various degree all arranged, and most of suction quality has a distinct increment, its concrete proportioning and detection data are shown in table 5~7.
Sample adds formula table in table 5 tobacco leaf
?9# ??10# ??11# ??12# ??13# ??14# ??15#
Magnesium malate (g) ?- ??2.0 ??- ??3.0 ??- ??- ??5.0
Potassium malate (g) ?- ??- ??2.0 ??2.0 ??- ??2.0 ??-
Zinc malate (g) ?- ??2.0 ??5.0 ??2.0 ??- ??3.0 ??5.0
Calcium malate (g) ?- ??3.0 ??3.0 ??2.0 ??- ??- ??-
Malic acid lithium (g) ??3.0 ??- ??1.0 ??- ??5.0 ??-
60% malic acid solution (mL) ?- ??10.5 ??10.0 ??11.0 ??- ??10.0 ??11.5
Acidity (AV) ?- ??6.3 ??6.3 ??6.5 ??- ??6.3 ??6.3
Used leaf group ?1 ??1 ??1 ??1 ??2 ??2 ??2
Leaves moisting moisture content % ?18 ??18 ??20 ??20 ??18 ??18 ??20
?9# ??10# ??11# ??12# ??13# ??14# ??15#
Baking temperature (℃) ?130 ??130 ??120 ??120 ??130 ??130 ??120
Stoving time (min) ?5 ??5 ??7 ??7 ??5 ??5 ??7
The storage silk time (h) ?4 ??2 ??2 ??4 ??2 ??2 ??4
Adding proportion % in tobacco leaf ?- ??0.3 ??0.3 ??0.1 ??- ??0.3 ??0.1
Table 6 sample cigarette specification and flue gas analysis result
??9# ??10# ??11# ??12# ??13# ??14# ??15#
Moisture in cut tobacco % ??11.9 ??12.4 ??12.5 ??12.2 ??12.0 ??12.7 ??12.5
Cigarette weight (g/ props up) ??0.97 ??0.97 ??1.02 ??1.02 ??0.99 ??1.03 ??1.03
Puff number (mouthful /) ??7.42 ??7.36 ??7.58 ??7.49 ??7.64 ??7.62 ??7.58
TPM (mg/ props up) ??18.05 ??16.98 ??17.37 ??17.67 ??22.94 ??19.78 ??21.43
Tar (mg/ props up) ??14.91 ??13.92 ??14.28 ??14.55 ??18.95 ??16.49 ??17.85
Moisture (mg/ props up) ??2.01 ??2.05 ??2.05 ??2.06 ??2.64 ??2.11 ??2.34
Nicotine (mg/ props up) ??1.13 ??1.01 ??1.04 ??1.08 ??1.35 ??1.18 ??1.24
??NH 3(μ g/ props up) ??8.39 ??8.07 ??8.03 ??8.14 ??12.79 ??10.22 ??11.57
Table 7 sample cigarette sensory evaluating smoking result 1 *
Sample Smoking result
The 9# contrast Excitant is bigger than normal, and comfortableness is slightly poor
??10# Stimulate slightly and reduce, comfortableness increases, and strength descends
??11# Stimulate slightly and reduce, comfortableness increases, and the oral cavity is residual better
??12# Stimulate improvement not obvious, comfortableness is slightly poor, and strength descends
Table 8 sample cigarette sensory evaluating smoking result 2 *
Sample Smoking result
The 13# contrast Excitant is bigger than normal
?14# Stimulate stimulation bigger than normal slightly to reduce, comfortableness increases, and strength descends
?15# Stimulate improvement not obvious, comfortableness is slightly poor, and strength descends
*Wherein, the sensory evaluating smoking of table 7 and table 8 is the 7 people group's evaluation results of smokeing panel test.
The above only is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of being done within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (5)

1. a method of improving quality of tobacco shreds of cigarettes is characterized in that, described method adopts following steps:
(1) malate 0.1%~25% is dissolved in the mixed solution of water or second alcohol and water, and the employing malic acid is 6.0~6.8AV with its acidity adjustment;
(2) with the described solution of step 1 by 0.01%~5% adding proportion, tobacco leaf is refined processing, the alcoholization time is 180~360 days;
(3) tobacco leaf after will refining is made pipe tobacco, and baking temperature is 120 ℃~140 ℃, and stoving time is 4~6 minutes, and the storage silk time is 3~5 hours, and the pipe tobacco moisture content is controlled to be 10%~16%, is required cigarette shreds.
2. method according to claim 1 is characterized in that, it is to tobacco leaf surface with described spray solution that the described alcoholization of step 2 is handled.
3. method according to claim 1 is characterized in that described tobacco leaf comprises C4F, B2R, B3F, B3F, B2L, B2V, B3R, B4F, C4L, B3L, B3V, B1K, B2K, B3K, GY1, GY2 or B4L.
4. method according to claim 1 is characterized in that, the described cigarette of step 3 is fire-cured tobacco type or blended type cigarette.
5. method according to claim 1 is characterized in that, the described malate of step 1, chemical name are the 2-malate, and chemical structural formula is:
Figure FSA00000155415900011
Wherein, the configuration of its 2 carbon atoms can be the R type, the S type, and M can independently choose wantonly from following element or functional group, or the combination of following element or functional group, perhaps the combination of its stereoisomer, enantiomter, diastereoisomer, racemic modification; M is selected from following element: hydrogen, ammonium, sodium, potassium, lithium, beryllium, magnesium, aluminium, calcium, iron, copper, zinc, manganese, molybdenum, nickel.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102524950A (en) * 2010-12-15 2012-07-04 李贵生 Health-care cigarette containing agilawood
CN102823942A (en) * 2012-09-20 2012-12-19 上海烟草集团有限责任公司 Application of aqueous solution of salt serving as hydrous stem humectant
CN102835734A (en) * 2012-09-20 2012-12-26 上海烟草集团有限责任公司 Hydrated-salt-type tobacco humectant and preparation method thereof
CN105249528A (en) * 2014-07-09 2016-01-20 江西中烟工业有限责任公司 Moisture-retaining agent improving physical moisture retaining performance of expanded tobacco and preparation method for moisture-retaining agent
CN105307515A (en) * 2013-06-19 2016-02-03 日本烟草产业株式会社 Process for producing raw tobacco material
CN109288127A (en) * 2018-10-22 2019-02-01 福建中烟工业有限责任公司 A kind of composition and application thereof of adjustable cigarette mainstream flue gas pH value
CN116268540A (en) * 2022-09-08 2023-06-23 广东中烟工业有限责任公司 Method for improving sensory quality of heated cigarettes

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CN1051291A (en) * 1989-11-01 1991-05-15 航空航天工业部第三研究院第三设计部 tobacco treatment agent
CN101224040A (en) * 2008-01-22 2008-07-23 深圳波顿香料有限公司 Spice for tobacco and method for partially substituting Zimbabwe tobacco leaf
CN101356995A (en) * 2008-09-24 2009-02-04 中国烟草总公司郑州烟草研究院 Cure tobacco leaf roasting aroma-extracting agent and use thereof
CN101375735A (en) * 2007-08-30 2009-03-04 武汉烟草(集团)有限公司 Method for preparing burley tobacco expanded tobacco shred for low-coke tar flue-cured type cigarette

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CN1051291A (en) * 1989-11-01 1991-05-15 航空航天工业部第三研究院第三设计部 tobacco treatment agent
CN101375735A (en) * 2007-08-30 2009-03-04 武汉烟草(集团)有限公司 Method for preparing burley tobacco expanded tobacco shred for low-coke tar flue-cured type cigarette
CN101224040A (en) * 2008-01-22 2008-07-23 深圳波顿香料有限公司 Spice for tobacco and method for partially substituting Zimbabwe tobacco leaf
CN101356995A (en) * 2008-09-24 2009-02-04 中国烟草总公司郑州烟草研究院 Cure tobacco leaf roasting aroma-extracting agent and use thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102524950A (en) * 2010-12-15 2012-07-04 李贵生 Health-care cigarette containing agilawood
CN102524950B (en) * 2010-12-15 2014-08-13 李贵生 Health-care cigarette containing agilawood
CN102823942A (en) * 2012-09-20 2012-12-19 上海烟草集团有限责任公司 Application of aqueous solution of salt serving as hydrous stem humectant
CN102835734A (en) * 2012-09-20 2012-12-26 上海烟草集团有限责任公司 Hydrated-salt-type tobacco humectant and preparation method thereof
CN102835734B (en) * 2012-09-20 2014-07-16 上海烟草集团有限责任公司 Hydrated-salt-type tobacco humectant and preparation method thereof
CN102823942B (en) * 2012-09-20 2014-10-15 上海烟草集团有限责任公司 Application of aqueous solution of salt serving as hydrous stem humectants, and method for keeping moisture of stem
CN105307515A (en) * 2013-06-19 2016-02-03 日本烟草产业株式会社 Process for producing raw tobacco material
CN105249528A (en) * 2014-07-09 2016-01-20 江西中烟工业有限责任公司 Moisture-retaining agent improving physical moisture retaining performance of expanded tobacco and preparation method for moisture-retaining agent
CN109288127A (en) * 2018-10-22 2019-02-01 福建中烟工业有限责任公司 A kind of composition and application thereof of adjustable cigarette mainstream flue gas pH value
CN116268540A (en) * 2022-09-08 2023-06-23 广东中烟工业有限责任公司 Method for improving sensory quality of heated cigarettes

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