The shock mount production technology
Technical field
The present invention relates to a kind of production technology of shock mount, relate in particular to a kind of production technology that is used to install the shock mount of bearing for clock and watch.The present invention also relates to a kind of spherical arc hole drill recognition box that is used for the shock mount production technology simultaneously.
Background technology
The Bearing Installation of clock and watch relies on the elastic force shock-absorbing of shockproof spring in shock mount.In the prior art, the production technology of shock mount mainly may further comprise the steps:
Step 1 is put into shockproof bowl to the spherical arc hole drill, compresses the intermediate product that acquisition is combined into by both, i.e. first assembly;
Step 2 is put into the shock mount body with above-mentioned first assembly, obtains the intermediate product that both are combined into by this, i.e. second assembly;
Step 3 is put into above-mentioned second assembly with the sphere end stone, obtains intermediate product, i.e. the 3rd assembly;
Step 4 with shockproof spring above-mentioned the 3rd assembly of packing into, obtains the purpose product, i.e. shock mount.
The diameter of the whole shock mount after the assembling is the 1-2 millimeter only, and thickness is no more than 1 millimeter, and the size of 5 parts is littler, wherein as the spherical arc hole drill, be the very small diamond material product of a kind of build, diameter is roughly in 1 millimeter, and thickness has only 0.1 to 0.3 millimeter.Existing mechanical equipment also can't fit together 5 so small parts at present.
Therefore above-mentioned production technology of the prior art can only be assembled by grain with manual fully, and production efficiency is very low, and cost of labor is huge.Probably need 1 minute with such shock mount of above-mentioned technology assembling, under theoretical condition, a skilled workman approximately can only assemble out 500 finished products (actual conditions do not reach) in one day far away.According to producing needs, satisfy 60 skilled labors of 30,000 about needs of day output.
Therefore, existing manufacturing technique is difficult to satisfy the needs in production and market, and those skilled in the art is devoted to develop a kind of efficient height always, and cost is low, the shock mount production technology that yield rate is high.
Summary of the invention
Because the above-mentioned defective of prior art, technical matters to be solved by this invention provides the high shock mount production technology of a kind of production efficiency, and a kind of spherical arc hole drill recognition box.
For achieving the above object, the invention provides a kind of production technology of shock mount, may further comprise the steps:
(100) with spherical arc hole drill and shockproof bowl assembling, obtain first assembly that is combined into by both;
(200) with described first assembly and the assembling of shock mount body, obtain second assembly that both are combined into by this;
(300) with sphere end stone and described second assembled, obtain the 3rd assembly;
(400), obtain shock mount with shockproof spring and described the 3rd assembled;
Obtain by following steps at first assembly described in the step (100):
(110) a large amount of spherical arc hole drills that make chaotic are towards unanimity: mixed and disorderly a large amount of spherical arc hole drills are poured on first flat board, cover with first bottomless container, together jog;
(120) will arrange in order towards a large amount of spherical arc hole drills of unanimity: take down first bottomless container, cover first dress and bore plate on a large amount of spherical arc hole drills, make first dress bore plate last, first flat board is down, and a large amount of spherical arc hole drills are in the centre, upset and jog; Described first dress bores plate and is provided with the orderly a large amount of shrinkage pools of arrangement towards the one side of spherical arc hole drill;
(130) a large amount of shockproof bowl that makes chaotic is arranged on the shockproof bowl showing plate with small end up the big end down attitude towards unanimity;
(140) the orderly spherical arc hole drill of a large amount of arrangements that obtains towards the shockproof bowl of unanimity and step (120) in a large number that makes that step (130) obtains assembly a large amount of arrangements orderly, towards the first consistent assembly.
Preferable, in the step (140), obtain described first assembly in the following manner: display is had a large amount of shockproof bowl showing plates of shockproof bowl towards unanimity, have first dress of the orderly spherical arc hole drill of a large amount of arrangements to bore plate, be placed on the panel of linear oscillating device with display; Shockproof bowl showing plate is placed on the upstream of oscillator concussion direction, and first dress bores the downstream that plate is placed on oscillator concussion direction; Because the concussion effect, the shockproof bowl on the shockproof bowl showing plate progressively slides into first dress and bores on the plate, looks for and cover the spherical arc hole drill automatically; The spherical arc hole drill is compressed with corresponding shockproof bowl.
Preferable, obtain by following steps at second assembly described in the step (200):
(210) a large amount of shock mount bodies that make chaotic are arranged on the shock mount showing plate with small end up the big end down attitude towards unanimity;
(220) a large amount of first assembled that obtain towards the shock mount body and the step (140) of unanimity that step (210) is obtained, thus second assembly obtained.
Preferable, in the step (220), obtain described second assembly in the following manner:
Display there is in a large number shock mount showing plate towards the shock mount body of unanimity, has in a large number towards the first dress brill plates consistent, that arrange the first orderly assembly, be placed on the panel of linear oscillating device with display; The shock mount showing plate is placed on the upstream of oscillator concussion direction, and first dress bores the downstream that plate is placed on oscillator concussion direction; Because concussion effect, the shock mount body on the shock mount showing plate progressively slide on the shockproof bowl, look for and cover shockproof bowl automatically; The shock mount body is compressed with corresponding shockproof bowl.
Preferable, obtain by following steps at the 3rd assembly described in the step (300):
(310) a large amount of sphere end stones that make chaotic are towards unanimity: mixed and disorderly a large amount of sphere end stones are poured on second flat board, cover with second bottomless container, together jog;
(320) will arrange orderly towards a large amount of sphere end stones of unanimity: take down second bottomless container, at a large amount of sphere end stones) go up the covering second dress brill plate, make second dress bore plate last, second flat board is following, and a large amount of sphere end stones overturn and jog in the centre; Described second dress bores plate and is provided with the orderly a large amount of shrinkage pools of arrangement towards the one side of sphere end stone;
(330) second assembled that step (320) is obtained towards sphere end stone consistent, that arrangement is orderly and step (220) acquisition, thus the 3rd assembly obtained.
Preferable, the 3rd assembly described in the step (330) obtains by following steps:
Display had in a large number bore plates, have in a large number towards the first dress brill plates consistent, that arrange the second orderly assembly, be placed on the panel of linear oscillating device with display towards second dress consistent, that arrange orderly sphere end stone; First dress bores the upstream that plate is placed on oscillator concussion direction, and second dress bores the downstream that plate is placed on oscillator concussion direction; Because the concussion effect, second assembly that first dress bores on the plate progressively slides on the sphere end stone, looks for and cover the sphere end stone automatically; Second assembly is compressed with corresponding sphere end stone.
For realizing the object of the invention, the present invention also provides a kind of spherical arc hole drill recognition box, comprises second cavity volume that is used to hold first cavity volume of unordered product and is used to hold orderly product; Recognize to channel connection by at least one between described first cavity volume and described second cavity volume; Described recognize to the small end up the big end down vertical sectional shape of the vertical sectional shape of passage and spherical arc hole drill corresponding; The height of described second cavity volume is greater than the height of described shockproof bowl but less than the upset diameter of described spherical arc hole drill.
Preferable, described first cavity volume and described second cavity volume are by a plurality of arranged side by side recognizing to channel connection.
Preferable, the longitudinal section size of described second cavity volume reduces gradually along the direction that deviates from described first cavity volume.
Preferable, the bottom of described first cavity volume is provided with the extension board with described bottom one; Described extension board is provided with and all offers first of groove and recognize to plate and second and recognize to plate; Described first recognizes to recognize to surround to plate to plate and described second and constitutes described second cavity volume; Described first recognizes to recognize to plate to plate and described second and is arranged on the sidewall of described first cavity volume in the mode of pegging graft.
Described first recognizes to plate and described second recognize the web joint that plug-in type is set between plate and described extension board.
The invention solves a large amount of lack of alignment micro parts recognize face problem (being consistance), and orderly arrangement problems.Therefore utilize production technology of the present invention can assemble 300-400 grain shock mount simultaneously, realize the batch process of semi-hand, improved packaging efficiency greatly, reduced the cost of labor of assembling, and had the high advantage of yield rate.Simultaneously, in the related technology of the present invention, adopt device involved in the present invention, can further improve assembling efficiency, and improve yield rate.
Be described further below with reference to the technique effect of accompanying drawing, to understand purpose of the present invention, feature and effect fully design of the present invention, concrete structure and generation.
Description of drawings
Fig. 1 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 2 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 3 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 4 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 5 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 6 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 7 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 8 is the processing step synoptic diagram of the embodiment of the invention 1;
Fig. 9 is the processing step synoptic diagram of the embodiment of the invention 2;
Figure 10 is the processing step synoptic diagram of the embodiment of the invention 2;
Figure 11 is the processing step synoptic diagram of the embodiment of the invention 3;
Figure 12 is the processing step synoptic diagram of the embodiment of the invention 3;
Figure 13 is the processing step synoptic diagram of the embodiment of the invention 3;
Figure 14 is the structural representation of the embodiment of the invention 4;
Figure 15 is the left view of Figure 14;
Figure 16 is the A-A cutaway view Amplified image of Figure 14;
Figure 17 is the structural representation of the embodiment of the invention 5;
Figure 18 is the left view of Figure 17.
Embodiment
Embodiment 1: a kind of production technology of shock mount may further comprise the steps:
(100) with spherical arc hole drill 3 and shockproof bowl 2 assemblings, first assembly that acquisition is combined into by both, as shown in Figure 1;
(200) with first assembly and 1 assembling of shock mount body, obtain second assembly that both are combined into by this, as shown in Figure 2;
(300) with the sphere end stone 4 and second assembled, obtain the 3rd assembly, as shown in Figure 3;
(400), obtain shock mount, as shown in Figure 4 with shockproof spring 5 and the 3rd assembled;
First assembly in step (100) obtains by following steps:
(110) a large amount of spherical arc hole drills 3 that make chaotic are towards unanimity: as shown in Figure 5, mixed and disorderly a large amount of spherical arc hole drills 3 are poured on first flat board 10, cover with first bottomless container 11, together jogs.Because the one side of spherical arc hole drill 3 is a circular arc, one side be the plane, so behind the jog, and the attitude stabilization that spherical arc hole drill 3 all can be downward with the plane, arc surface makes progress is on first flat board 10.
(120) will arrange in order towards a large amount of spherical arc hole drills 3 of unanimity: take down first bottomless container 11, covering first dress bores plate 12 on a large amount of spherical arc hole drills 3, makes first dress bore plate 12 last, and first flat board 10 is following, a large amount of spherical arc hole drills 3 are in the centre, and upset is jog also; First dress bores plate 12 and is provided with the orderly a large amount of shrinkage pools 121 of arrangement towards the one side of spherical arc hole drill 3; Shrinkage pool 121 is a blind hole, and size is slightly larger than spherical arc hole drill 3, as shown in Figure 6.Be provided with the orderly a large amount of shrinkage pools 121 of arrangement because first adorns brill plate 12 towards the one side of spherical arc hole drill 3, after the upset, dress bores plate 12 following, and flat board 10 is last.Therefore, fall into arc surface towards a large amount of spherical arc hole drills 3 of unanimity and to arrange orderly a large amount of shrinkage pools 121, realize arranging in order.
(130) a large amount of shockproof bowl 2 that makes chaotic is arranged on the shockproof bowl showing plate 13, as shown in Figure 7 with small end up the big end down attitude towards unanimity;
(140) as shown in Figure 8, display there are a large amount of shockproof bowl showing plates 13 of shockproof bowl 2 towards unanimity, have first dress of the orderly spherical arc hole drill 3 of a large amount of arrangements to bore plate 12, be placed on the panel 31 of linear oscillating device 30 with display; Shockproof bowl showing plate 13 is placed on the upstream of oscillator concussion direction, and first dress bores the downstream that plate 12 is placed on oscillator concussion direction.Because the concussion effect, the shockproof bowl 2 on the shockproof bowl showing plate 13 progressively slides into first dress and bores on the plate 12, looks for and cover spherical arc hole drill 3 automatically; Spherical arc hole drill 3 is compressed with corresponding shockproof bowl 2.In this step, if shockproof bowl 2 can not mate with the quantity of spherical arc hole drill 3, the unnecessary parts of then artificial rejecting; If some parts can not accurately put in place, also manually reject.
Embodiment 2: the basic technology of present embodiment is identical with embodiment 1, and different is that second assembly in step (200) obtains by following steps:
(210) a large amount of shock mount bodies 1 that make chaotic are arranged on the shock mount showing plate 14, as shown in Figure 9 with small end up the big end down attitude towards unanimity;
(220) display there is in a large number shock mount showing plate 14, has in a large number towards the first dress brill plates 12 consistent, that arrange the first orderly assembly, be placed on the panel 31 of linear oscillating device 30 with display towards the shock mount body 1 of unanimity; Shock mount showing plate 14 is placed on the upstream of oscillator concussion direction, and first dress bores the downstream that plate 12 is placed on oscillator concussion direction, as shown in figure 10; Because concussion effect, the shock mount body 1 on the shock mount showing plate 14 progressively slide on the shockproof bowl 13, look for and cover shockproof bowl 13 automatically; Shock mount body 1 is compressed with corresponding shockproof bowl 2.
Embodiment 3: the basic technology of present embodiment is identical with embodiment 2, and different is that the 3rd assembly in step (300) obtains by following steps:
(310) a large amount of sphere end stones 4 that make chaotic are towards unanimity: as shown in figure 11, mixed and disorderly a large amount of sphere end stones 4 are poured on second flat board 10 ', cover with second bottomless container 11 ', together jog;
(320) will arrange in order towards a large amount of sphere end stones 4 of unanimity: take down second bottomless container 11 ', covering second dress bores plate 12 ' on a large amount of sphere end stones 4, makes second dress bore plate 12 ' last, and second flat board 10 ' is following, a large amount of sphere end stones 4 are in the centre, and upset is jog also; Second dress bores plate 12 ' and is provided with the orderly a large amount of shrinkage pools 121 ' of arrangement towards the one side of sphere end stone 4; Shrinkage pool 121 ' is a blind hole, and size is slightly larger than sphere end stone 4, as shown in figure 12;
(330) display is had in a large number and bore plates 12 ', have in a large number towards the first dress brill plates 12 consistent, that arrange the second orderly assembly, be placed on the panel 31 of linear oscillating device 30 with display towards second dress consistent, that arrange orderly sphere end stone 4; First dress bores the upstream that plate 12 is placed on oscillator concussion direction, and second dress bores the downstream that plate 12 ' is placed on oscillator concussion direction, as shown in figure 13.Because the concussion effect, second assembly that first dress bores on the plate 12 progressively slides on the sphere end stone 4, looks for and cover sphere end stone 4 automatically; Second assembly is compressed with corresponding sphere end stone 4.
Embodiment 4: shown in Figure 14,15 and 16, a kind of spherical arc hole drill recognition box, the height of second cavity volume, 16, the second cavity volumes 16 that comprises first cavity volume 15 that is used to hold unordered product and be used to hold orderly product is greater than the height of spherical arc hole drill but less than the upset diameter of spherical arc hole drill.
The bottom 152 of first cavity volume 15 is provided with the extension board 20 with bottom 152 one; Extension board 20 is provided with and all offers first of groove and recognize to plate 18 and second and recognize to plate 19; First recognizes to plate 18 last, and second recognizes to plate 19 down, and first recognizes to recognize to plate 19 to plate 18 and second and surround formation second cavity volume 16; First recognizes to recognize to plate 19 to plate 18 and second and is arranged on the sidewall 151 of first cavity volume 15 in the mode of pegging graft.
In other embodiments, also can be only recognize to recognize on plate 19 and establish groove, and realize essentially identical technical functionality to plate 18 or second first.
Be provided with a plurality of arranged side by side recognizing between first cavity volume 15 and second cavity volume 16, recognize to passage 17 first cavity volume 15 and 16 connections of second cavity volume to passage 17.Recognize vertical sectional shape and the small end up the big end down corresponding (not shown) of vertical sectional shape of spherical arc hole drill to passage 17.
During recognition box work, a large amount of spherical arc hole drills are put in first cavity volume 15, rocked, make the spherical arc hole drill by recognizing to passage 17.Because recognize the shape restriction to passage, so the spherical arc hole drill can only be with big end down, small end enters second cavity volume 16 in last attitude.Because the height of second cavity volume 16 is greater than the height of spherical arc hole drill but less than the upset diameter of spherical arc hole drill, therefore the spherical arc hole drill that enters in second cavity volume 16 can marshalling.When later process need be used the spherical arc hole drill, recognize to the sidewall 151 of plate 18 to split with first, recognize to plate 19 also splitting then with second from first cavity volume 15, spherical arc hole drill nature recognize proper alignment orderly on plate 19 second.Obviously, second recognizes to plate and is equivalent to spherical arc hole drill showing plate among the embodiment 1, the course of work of recognition box is similar to the step (130) among the embodiment 1, therefore the step (130) among the embodiment 1 can adopt spherical arc hole drill recognition box to finish fully, also can directly spherical arc hole drill recognition box be installed on the linear oscillating device, realize the function of step (140) among the embodiment 1.
Embodiment 5: shown in Figure 17 and 18, the basic structure of present embodiment is identical with embodiment 1, different is, first recognizes the longitudinal section size of recognizing web joint 21, the second cavity volumes 16 that plug-in type is set to plate 18 and second between plate 19 and extension board 20 reduces gradually along the direction that deviates from first cavity volume 15.Other structures of present embodiment are identical with embodiment 1.
The principle of work of present embodiment is substantially the same manner as Example 1.But because the setting of web joint 21, present embodiment work is more reliable, has prevented that effectively first recognizes to the plate 18 and second accidental of recognizing to plate 19; Because the longitudinal section size of second cavity volume 16 reduces gradually along the direction that deviates from first cavity volume 15, therefore has guide effect, also more helps the orderly arrangement of spherical arc hole drill.
Among the present invention the principle of spherical arc hole drill recognition box also can be applied to shockproof bowl recognize to, therefore be applied to shockproof bowl recognize to the time, this spherical arc hole drill recognition box page or leaf is exactly shockproof bowl recognition box, the change to channel shape is just wherein recognized in main variation.
More than describe preferred embodiment of the present invention in detail.The ordinary skill that should be appreciated that this area need not creative work and just can design according to the present invention make many modifications and variations.Therefore, all technician in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.