CN101845223B - Silicone high-density elastomer and production method thereof - Google Patents

Silicone high-density elastomer and production method thereof Download PDF

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CN101845223B
CN101845223B CN2010101643560A CN201010164356A CN101845223B CN 101845223 B CN101845223 B CN 101845223B CN 2010101643560 A CN2010101643560 A CN 2010101643560A CN 201010164356 A CN201010164356 A CN 201010164356A CN 101845223 B CN101845223 B CN 101845223B
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powder
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silicone
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CN101845223A (en
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王旭莹
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Jiangsu Xin An New Materials Technology Co ltd
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JIANGSU XIN'AN NEW MATERIALS TECHNOLOGY Co Ltd
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Abstract

The invention relates to a silicone high-density elastomer and a production method thereof, which belongs to the field of fireproofing materials. The silicone high-density elastomer comprises hydrogenpolysiloxane, monohydric polysiloxane, vinylpolysiloxane, alkylpolysiloxane, metal powder and platinum group metal catalysts, and a reinforced filler, flame retardant components, a black paint and a yellow paint can be added to prepare a dual-component silicone foam glue material. When in use, the materials are mixed in a proportion of 1:1 on site, and foamed and vulcanized on site at a normal temperature to form a high-density elastic fireproof foam. The silicone high-density elastomer does not contain toxic or harmful components, and has fireproof performance, ray penetration protection, tensibility and pressure elasticity. The silicone high-density elastomer can compensate displacement caused by vibration of mechanical pipelines and subsidence of a building, and is favorable to fire proof blockage for pipeline maintenance or cable maintenance.

Description

Silicone high-density elastomer and working method thereof
Technical field
The invention belongs to the fire-retardant material field, relate to a kind of fire prevention latex foam, a kind of specifically silicone high-density elastomer and working method thereof.
Background technology
Existing fireproof blocking adopts organic fire prevention calking and inorganic fire cement mostly.Organic fire prevention calking bans use of the strict occasion of environmental requirement at some owing to contain toxic volatile matter; Though inorganic fire cement nontoxicity; But, shutoff can be solidified into hard block after finishing; Do not have and uphold and the elasticity of compression, can't compensate the mechanical shift that mechanical pipeline vibrations and building settlement cause, and objects through walls such as pipeline and cable need with gravity plug to be pounded out when maintenance and replacing; Very easily damage peripheral body of wall, the maintenance of pipeline and cable is inconvenience very.
Also disclose the preparation method of some flame retardance poly organo-siloxane foams: Modic in the prior art at USP 3,425, disclose in 967 to use and contain the flame-retardant additive of the mixture of asbestos and fibrous potassium titanate as the organopolysiloxane foams.Lee etc. are at USP 4; 026; 842 and Smith at USP 3; Disclose in 923,705 and used platinum or platinic compound to improve the flame retardant resistance of organopolysiloxane foams, wherein organopolysiloxane foams are that the siloxane reactions of the oh group that connects through organohydrogensiloxanes and linkage containing silicon prepares.Smith points out, can further improve flame retardant resistance through using carbon black.Harper etc. are at USP 4,433, disclose flame retardant silicone foams in 069, and these foams contain at least 0.1% non-metallic fibers shape heat-stable material, at least a finely divided nonmetal porous heat-resistant material and the mixture of 5ppm platinum at least.Fibrous heat-stable material comprises naturally occurring material; Like asbestos; And by the regenerated fiber and the whisker of glass, carbon, aluminum oxide or inorganic silicic acid salt formation; Inorganic silicate is the mixture of the silicate of pure aluminium silicate and pure aluminium silicate and basic metal and/or earth alkali metal for example, and preferred fibrous heat-stable material is glass and carbon.
Summary of the invention
Technical problem to be solved by this invention is: the shortcoming to above prior art exists, a kind of silicone high-density elastomer and working method thereof are proposed, and have good fire resistance and good physical behavior, be used for the slit through walls fireproof blocking of all kinds of pipelines.
The technical scheme that the present invention solves above technical problem is:
Silicone high-density elastomer is made up of A component and B component, and A component and B component were mixed by 1: 1; The A component is made up of base-material M and hydrogen containing siloxane, and the weight percent of each component is in the A component:
Base-material M 75~97%
Hydrogen containing siloxane 3~25%;
Base-material M is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material M is:
Hydroxy-terminated polysiloxane 5~50%
End-vinyl ZGK 5 5~25%
End alkyl polysiloxane 0~25%
Metal-powder 45~85%;
The B component is made up of base-material N and platinum metal catalysts, and the weight percent of each component is in the B component:
Base-material N 99.8~99.99%
Platinum metal catalysts 0.01~0.2%;
Platinum metal catalysts is the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum;
Base-material N is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material N is:
Hydroxy-terminated polysiloxane 5~50%
End-vinyl ZGK 5 5~25%
End alkyl polysiloxane 0~25%
Metal-powder 45~85%.
The working method of silicone high-density elastomer, carry out according to the following steps:
(1) with base-material M through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2~3 hours down, ground through three-roll grinder again;
(2) step (1) gained base-material M and hydrogen containing siloxane are made into component A by proportioning;
(3) with base-material N through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2~3 hours down, ground through three-roll grinder again;
(4) base-material N and the platinum metal catalysts with step (3) gained is made into B component by proportioning;
(5) component A and B component were mixed or mixed through static mixer with special-purpose adhesive supplier at the scene by 1: 1, foaming at normal temp, the sulfuration back forms high-density elastic fireproof foams.
Hydroxy-terminated polysiloxane, end-vinyl ZGK 5 or the viscosity of end alkyl polysiloxane under 25 ℃ are 10-1,000, and 000mPas.
Silicone high-density elastomer of the present invention; Can also add reinforced filling among base-material M and the base-material N; The reinforced filling add-on is 0~20% of a base-material weight, and reinforced filling is at least a in thermal silica, precipitated silica, nano-calcium carbonate, silica powder or the silicone resin.
Can also add the fire-retardant fireproof component among base-material M and the base-material N, fire-retardant fireproof component add-on is 0~80% of a base-material weight, and the fire-retardant fireproof component is at least a in expanded graphite powder, white lake, Marinco H, zinc borate or the zeyssatite.
Metal-powder is at least a in iron powder, copper powder, aluminium powder, nickel powder or the lead powder.
Can also add black pigment among the base-material M, the black pigment add-on be base-material M weight 0~10%, black pigment is at least a in carbon black or the iron oxide black.
Can also add yellow ultramarine among the base-material N, the yellow ultramarine add-on is 0~10% of a base-material N weight, and yellow ultramarine is at least a in oxidation chrome yellow or the yellow oxide of iron.
Platinum metal catalysts comprises the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum.The rhodium catalyst that is suitable for is disclosed in the USP 4,026,835 of Lee etc., and the wherein relevant content that is used for the rhodium catalyst of silicone foams no longer is repeated in this description here.Catalyzer based on platinum is preferred especially; And it can take effectively to promote any known form of Si-H group and silicon key alkenyl reaction even; Also can promote the reaction of the hydroxyl OH group in Si-H group and the organic alcohol effectively, for hydrogen is provided in the foaming process.The suitable form of platinum includes but not limited to Platinic chloride, platinic compound and platinic compound and unsaturated organic compound or has the title complex that the silicon key connects the siloxanes of group that the silicon key connects group and contains the ethylenic unsaturated group.The instance of the platinum catalyst that other is suitable comprises the title complex of the inferior platinum of halogenation or Platinic chloride and divinyl disiloxane, and reacts the title complex that forms through Platinic chloride, divinyl tetramethyl disiloxane and tetramethyl disiloxane.Suitable platinum catalyst is disclosed in the USP 3,419,593 of Willing, wherein about the content of this Preparation of Catalyst, no longer is repeated in this description here.
The structural formula of hydrogen containing siloxane is:
Figure GSA00000108301100041
... formula 1
In the formula 1, R is methyl, ethyl or phenyl, containing hydrogen group H and can partly be replaced by alkyl in the formula 1;
The structural formula of hydroxy-terminated polysiloxane is:
Figure GSA00000108301100042
... formula 2
In the formula 2, R is methyl, ethyl or phenyl;
The structural formula of end-vinyl ZGK 5 is:
Figure GSA00000108301100043
... formula 3
In the formula 3, R is methyl, ethyl or phenyl, and Vi is a vinyl;
The structural formula of end alkyl polysiloxane is:
... formula 4
In the formula 4, R is methyl, ethyl or phenyl.
The present invention does not contain poisonous oxious component, has fire resistance, and anti-ray penetrates, and has to uphold and the elasticity of compression, can compensate mechanical pipeline vibrations and building settlement and the displacement that causes, is convenient to pipeline or cable maintenance.High-density silicone foam fireproof latex foam of the present invention has good fire resistance and good physical behavior; Be used for the inner pipeline through walls of slit through walls fireproof blocking, especially nuclear power factory building, ships, the cable of all kinds of pipelines, the slit through walls fireproof and radiation-proof shutoff of ventilator trunk.High-density silicone foam fireproof latex foam of the present invention can begin foaming in 3 minutes, was solidified into foam elastomer in 10 minutes, and foams proportion is 2.35g/cm 3, testing vertical flammability is the V-0 level, rate of closed hole is 80%, through flame spraying burning in 5 minutes, puts out certainly at once from fire, and stays one deck scab at the foams outside surface.
Embodiment
Embodiment one
The silicone high-density elastomer of present embodiment is made up of A component and B component, and A component and B component were mixed by 1: 1; The A component is made up of base-material M and hydrogen containing siloxane, and the weight percent of each component is in the A component:
Base-material M 75%
Hydrogen containing siloxane 25%;
Base-material M is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material M is:
Hydroxy-terminated polysiloxane 5%
End-vinyl ZGK 5 25%
End alkyl polysiloxane 25%
Metal-powder 45%;
The B component is made up of base-material N and platinum metal catalysts, and the weight percent of each component is in the B component:
Base-material N 99.8%
Platinum metal catalysts 0.2%;
Platinum metal catalysts is the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum;
Base-material N is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material N is:
Hydroxy-terminated polysiloxane 50%
End-vinyl ZGK 5 5%
End alkyl polysiloxane 0%
Metal-powder 45%.
Metal-powder is at least a in iron powder, copper powder, aluminium powder, nickel powder or the lead powder.
Platinum metal catalysts is a rhodium catalyst, and rhodium catalyst is disclosed in the USP 4,026,835 of Lee etc., and the wherein relevant content that is used for the rhodium catalyst of silicone foams no longer is repeated in this description here.
The working method of silicone high-density elastomer, carry out according to the following steps:
(1) with base-material M through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2 hours down, ground through three-roll grinder again;
(2) step (1) gained base-material M and hydrogen containing siloxane are made into component A by proportioning;
(3) with base-material N through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2 hours down, ground through three-roll grinder again;
(4) base-material N and the platinum metal catalysts with step (3) gained is made into B component by proportioning;
(5) component A and B component were mixed or mixed through static mixer with special-purpose adhesive supplier at the scene by 1: 1, foaming at normal temp, the sulfuration back forms high-density elastic fireproof foams.
Embodiment two
Silicone high-density elastomer is made up of A component and B component, and A component and B component were mixed by 1: 1; The A component is made up of base-material M and hydrogen containing siloxane, and the weight percent of each component is in the A component:
Base-material M 97%
Hydrogen containing siloxane 3%;
Base-material M is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material M is:
Hydroxy-terminated polysiloxane 45%
End-vinyl ZGK 5 5%
Metal-powder 50%;
The B component is made up of base-material N and platinum metal catalysts, and the weight percent of each component is in the B component:
Base-material N 99.99%
Platinum metal catalysts 0.01%;
Platinum metal catalysts is the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum;
Base-material N is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material N is:
Hydroxy-terminated polysiloxane 5%
End-vinyl ZGK 5 25%
End alkyl polysiloxane 5%
Metal-powder 65%.
The working method of silicone high-density elastomer, carry out according to the following steps:
(1) with base-material M through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2.5 hours down, ground through three-roll grinder again;
(2) step (1) gained base-material M and hydrogen containing siloxane are made into component A by proportioning;
(3) with base-material N through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 2.5 hours down, ground through three-roll grinder again;
(4) base-material N and the platinum metal catalysts with step (3) gained is made into B component by proportioning;
(5) component A and B component were mixed or mixed through static mixer with special-purpose adhesive supplier at the scene by 1: 1, foaming at normal temp, the sulfuration back forms high-density elastic fireproof foams.
Silicone high-density elastomer of the present invention; Also add reinforced filling among base-material M and the base-material N; The reinforced filling add-on be separately base-material weight 5%, reinforced filling is at least a in thermal silica, precipitated silica, nano-calcium carbonate, silica powder or the silicone resin.
Also add the fire-retardant fireproof component among base-material M and the base-material N, fire-retardant fireproof component add-on be separately base-material weight 20%, the fire-retardant fireproof component is at least a in expanded graphite powder, white lake, Marinco H, zinc borate or the zeyssatite.
Metal-powder is at least a in iron powder, copper powder, aluminium powder, nickel powder or the lead powder.
Also add black pigment among the base-material M, the black pigment add-on is 5% of a base-material M weight, and black pigment is at least a in carbon black or the iron oxide black.
Also add yellow ultramarine among the base-material N, the yellow ultramarine add-on is 5% of a base-material N weight, and yellow ultramarine is at least a in oxidation chrome yellow or the yellow oxide of iron.
Platinum metal catalysts is the catalyzer based on platinum, and suitable platinum catalyst is disclosed in the USP 3,419,593 of Willing, wherein about the content of this Preparation of Catalyst, no longer is repeated in this description here.
Embodiment three
Silicone high-density elastomer is made up of A component and B component, and A component and B component were mixed by 1: 1; The A component is made up of base-material M and hydrogen containing siloxane, and the weight percent of each component is in the A component:
Base-material M 90%
Hydrogen containing siloxane 10%;
Base-material M is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material M is:
Hydroxy-terminated polysiloxane 5%
End-vinyl ZGK 5 5%
End alkyl polysiloxane 5%
Metal-powder 85%;
The B component is made up of base-material N and platinum metal catalysts, and the weight percent of each component is in the B component:
Base-material N 99.9%
Platinum metal catalysts 0.1%;
Platinum metal catalysts is the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum;
Base-material N is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material N is:
Hydroxy-terminated polysiloxane 5%
End-vinyl ZGK 5 5%
End alkyl polysiloxane 5%
Metal-powder 85%.
The working method of silicone high-density elastomer, carry out according to the following steps:
(1) with base-material M through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 3 hours down, ground through three-roll grinder again;
(2) step (1) gained base-material M and hydrogen containing siloxane are made into component A by proportioning;
(3) with base-material N through vacuum kneader at 180 ℃, vacuum tightness-0.095MPa mediated 3 hours down, ground through three-roll grinder again;
(4) base-material N and the platinum metal catalysts with step (3) gained is made into B component by proportioning;
(5) component A and B component were mixed or mixed through static mixer with special-purpose adhesive supplier at the scene by 1: 1, foaming at normal temp, the sulfuration back forms high-density elastic fireproof foams.
Silicone high-density elastomer of the present invention; Also add reinforced filling among base-material M and the base-material N; The reinforced filling add-on be separately base-material weight 20%, reinforced filling is at least a in thermal silica, precipitated silica, nano-calcium carbonate, silica powder or the silicone resin.
Also add the fire-retardant fireproof component among base-material M and the base-material N, fire-retardant fireproof component add-on be separately base-material weight 80%, the fire-retardant fireproof component is at least a in expanded graphite powder, white lake, Marinco H, zinc borate or the zeyssatite.
Metal-powder is at least a in iron powder, copper powder, aluminium powder, nickel powder or the lead powder.
Also add black pigment among the base-material M, the black pigment add-on is 10% of a base-material M weight, and black pigment is at least a in carbon black or the iron oxide black.
Also add yellow ultramarine among the base-material N, the yellow ultramarine add-on is 10% of a base-material N weight, and yellow ultramarine is at least a in oxidation chrome yellow or the yellow oxide of iron.
Platinum metal catalysts is the catalyzer based on platinum, and suitable platinum catalyst is disclosed in the USP 3,419,593 of Willing, wherein about the content of this Preparation of Catalyst, no longer is repeated in this description here.
Embodiment four
Base-material M prescription:
107 Zylox 5000cp 100g
Vinyl silicone oil 5000cp 100g
Methyl-silicone oil 350cp 50g
Thermal silica 3g
White lake 10g
Expanded graphite 10g
Iron powder 1250g
Carbon black 0.5g
The preparation of base-material M:
In the vacuum kneader with 1 liter of the adding of the liquid material in the above-mentioned prescription, it is 120 ℃ that temperature is set, in stirring; Gradation slowly adds other powder material, after adding, covers the kneading cover; It is 180 ℃ that temperature is set, and vacuumizes, and vacuum tightness reaches-0.095MPa; Arrive 180 ℃ from temperature, stirs and stop to heat and stirring discharging after 3 hours; Above-mentioned material is ground three times through three-roll grinder get base-material M.
Base-material N prescription:
107 Zylox 10000cp 200g
Vinyl silicone oil 5000cp 200g
Methyl-silicone oil 350cp 50g
Thermal silica 10g
White lake 100g
Iron powder 1250g
Yellow oxide of iron 3g
The preparation of base-material N:
In the vacuum kneader with 1 liter of the adding of the liquid material in the above-mentioned prescription, it is 120 ℃ that temperature is set, in stirring; Gradation slowly adds other powder material, after adding, covers the kneading cover; It is 180 ℃ that temperature is set, and vacuumizes, and vacuum tightness reaches-0.095MPa; Arrive 180 ℃ from temperature, stirs and stop to heat and stirring discharging after 3 hours; Above-mentioned material is ground three times through three-roll grinder get base-material N.
The A component formula:
Base-material M 100g
Containing hydrogen silicone oil 5g
The preparation of A component:
By filling a prescription with above-mentioned base-material M and the uniform A component of containing hydrogen silicone oil thorough mixing.
The B component formula:
Base-material N 100g
Platinum complex 0.1g
The preparation of B component:
By filling a prescription with above-mentioned base-material M and the uniform B component of containing hydrogen silicone oil thorough mixing.
The A component is a black accompanied with sticky fluxion, viscosity 40000cp, proportion: 2.5; The B component is yellow accompanied with sticky fluxion, viscosity 45000cp, proportion: 2.5.
A, B were mixed by 1: 1, promptly began foaming in 3 minutes, be solidified into foam elastomer in 10 minutes.Foams proportion is 2.35g/cm 3, testing vertical flammability is the V-0 level, rate of closed hole is 80%.Through flame spraying burning in 5 minutes, put out certainly at once from fire, and stay one deck scab at the foams outside surface.
After A, B component mixed, be poured on respectively on reinforced cement-mortar board, PVC plate, timber, the iron sheet, treat foaming after, all bonding is good.
The present invention can also have other embodiment, and the technical scheme that equal replacement of all employings or equivalent transformation form all drops within the scope of requirement protection of the present invention.

Claims (5)

1. silicone high-density elastomer is characterized in that:
Be made up of A component and B component, said A component and B component were mixed by 1: 1;
Said A component is made up of base-material M and hydrogen containing siloxane, and the weight percent of each component is in the said A component:
Base-material M 75~97%
Hydrogen containing siloxane 3~25%;
Said base-material M is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material M is:
Figure FSB00000638975800011
Said B component is made up of base-material N and platinum metal catalysts, and the weight percent of each component is in the said B component:
Base-material N 99.8~99.99%
Platinum metal catalysts 0.01~0.2%;
Said platinum metal catalysts is the catalyzer of rhodium, ruthenium, palladium, osmium, iridium or platinum;
Said base-material N is the combination of hydroxy-terminated polysiloxane, end-vinyl ZGK 5, end alkyl polysiloxane and metal-powder, and the weight percent of each ingredients constitute base-material N is:
Figure FSB00000638975800012
Also contain the fire-retardant fireproof component among said base-material M and the base-material N, said fire-retardant fireproof component add-on is 0~80% of a base-material weight, and said fire-retardant fireproof component is at least a in expanded graphite powder, white lake, Marinco H, zinc borate or the zeyssatite;
Also contain reinforced filling among said base-material M and the base-material N, said reinforced filling add-on is 0~20% of a base-material weight, and said reinforced filling is at least a in thermal silica, precipitated silica, nano-calcium carbonate, silica powder or the silicone resin.
2. silicone high-density elastomer as claimed in claim 1 is characterized in that: said metal-powder is at least a in iron powder, copper powder, aluminium powder, nickel powder or the lead powder.
3. silicone high-density elastomer as claimed in claim 1 is characterized in that: also contain black pigment among the said base-material M, said black pigment add-on is 0~10% of a base-material M weight, and said black pigment is at least a in carbon black or the iron oxide black.
4. silicone high-density elastomer as claimed in claim 1 is characterized in that: also contain yellow ultramarine among the said base-material N, said yellow ultramarine add-on is 0~10% of a base-material N weight, and said yellow ultramarine is at least a in oxidation chrome yellow or the yellow oxide of iron.
5. silicone high-density elastomer as claimed in claim 1 is characterized in that: the structural formula of said hydrogen containing siloxane is:
Figure FSB00000638975800021
... formula 1
In the formula 1, R is methyl, ethyl or phenyl;
The structural formula of said hydroxy-terminated polysiloxane is:
Figure FSB00000638975800022
... formula 2
In the formula 2, R is methyl, ethyl or phenyl;
The structural formula of said end-vinyl ZGK 5 is:
Figure FSB00000638975800031
... formula 3
In the formula 3, R is methyl, ethyl or phenyl, and Vi is a vinyl;
The structural formula of said end alkyl polysiloxane is:
Figure FSB00000638975800032
... formula 4
In the formula 4, R is methyl, ethyl or phenyl;
Said hydroxy-terminated polysiloxane, end-vinyl ZGK 5 or the viscosity of end alkyl polysiloxane under 25 ℃ are 10-1,000, and 000mPas.
CN2010101643560A 2010-05-06 2010-05-06 Silicone high-density elastomer and production method thereof Expired - Fee Related CN101845223B (en)

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