A kind of method of utilizing residue of aluminum-extracted pulverized fuel ash to prepare white carbon black
Technical field
The invention belongs to the utilization of fly ash field, relate to a kind of method of utilizing residue of aluminum-extracted pulverized fuel ash to prepare white carbon black.
Background technology
White carbon black is an amorphous silicon di-oxide, has another name called hydrated SiO 2, have nontoxic, porousness, high dispersive, light weight, chemical stability good, high temperature resistant, do not burn and excellent properties such as electrical insulating property is good.Therefore, white carbon black all has application in the various fields of material, as: rubber industry, plastics industry, paper industry, chemically machinery polished, ultra-fine composite particles etc.
Flyash is the waste that the coal-burning power plant discharges, China is to be the country of main energy sources with coal, annual flyash from power plant emission is up to more than one hundred million tons, a large amount of soils are are not only occupied in the discharging of flyash, and serious environment pollution, how to handle and utilize flyash to become an important problems.On the other hand, contain multiple utilizable component in the flyash, as aluminum oxide and silicon-dioxide.In resource poor day by day today, extracting materials such as aluminum oxide, silicon oxide from flyash is the effective way that makes flyash turn waste into wealth, fully utilize, and has good social benefit and economic benefit.
According to the difference of calcination condition, flyash can be divided into coal-powder boiler flyash and circulating fluid bed coal ash.Coal-powder boiler flyash generates (1400~1600 ℃) through high-temp combustion, and alumina component wherein is the mineral forms of vitreous state or high temperature aluminum-containing mineral mullite crystal, corundum crystal and exists, and stability is very high; And circulating fluidized bed ash temperature of combustion is about 850 ℃, and more traditional coal dust ashes temperature of combustion reduces greatly.The difference of temperature of combustion has determined circulating fluidized bed ash and the traditional essential difference of coal-powder boiler flyash in the thing phase composite, the main thing phase composite of circulating fluidized bed ash is amorphous metakaolinite, and its main chemical constitution silicon-dioxide, aluminum oxide and ferric oxide all have good active.
The method of extracting silicon oxide at present from flyash roughly can be divided into vapor phase process and alkaline process two big classes.Vapor phase process is that flyash and fluorochemical and strong sulfuric acid response are made silicon fluoride gas, make silicon-dioxide through hydrolysis then, as patent " a kind of utilize the method that flyash produces white carbon black, coal dust and aluminium hydroxide (publication number: CN10214961A) ", " based on gas phase sol gel method by the method for fly-ash Preparation Nano carbon white (publication number: CN1915811A) ", " method of flyash preparing nano silicon dioxide by vapor phase process (publication number: CN1807240A) " all be to adopt vapor phase process to extract silicon-dioxide from flyash.Can obtain highly purified silicon-dioxide with vapor phase process, but employed fluorochemical cost height in the reaction pollutes to environment easily, also higher to the requirement of equipment.Alkaline process is that flyash and yellow soda ash etc. are at high temperature calcined, or the direct and sodium hydroxide solution reaction with flyash.With the reaction process of alkali in aluminum oxide and silicon oxide in the flyash be activated simultaneously, therefore need further acidifying (by carbonation reaction or with sulfuric acid/hydrochloric acid reaction) sial is separated.As patent " a kind of utilize flyash produce silicon-dioxide and method of alumina (publication number: CN10149935A) ", " utilize aluminous fly-ash produce aluminum oxide and white carbon black process for cleanly preparing (publication number: CN101041450A) ", " utilize flyash produce aluminium hydroxide and silicic acid processing method (publication number: CN101172634A) ", " method of extraction high purity aluminium oxide and silica gel from flyash (publication number: CN10254933A) ", " a kind of from flyash firstly extracting silicon and secondly extracting aluminum method (publication number: CN101125656A) ", " a kind of method of from flyash or slag, extracting white carbon black (publication number: CN101306819A) ", " method of preparing white carbon black from secondary carbon component (publication number: CN101077777A) ", " method of usefulness fly-ash Preparation white carbon black and pure zeolite molecular sieve (publication number: CN1911800A) ", " a kind of with inorganic mineral prepare aerosil method (publication number: CN10224890) ", " a kind of silicon-dioxide that from aluminous fly-ash, extracts; and the method for aluminum oxide and gallium oxide (publication number: CN101284668) " all be to utilize alkaline process from flyash, to extract silicon-dioxide.Alkaline process, especially yellow soda ash sintering process are suitable for the lower coal-powder boiler flyash of reactive behavior.For the higher circulating fluid bed coal ash of activity, can be without direct calcining and activating, and adopt the molten method of acid that alumina extraction is wherein come out, since acid not can with the silicon dioxde reaction in the flyash, after solid-liquid separation, the residue of aluminum-extracted main component that obtains is a silicon-dioxide, prepares white carbon black with it.Since in extracting alumina process with former flyash in most silicon-aluminum chemistry key destroy, therefore from residue of aluminum-extracted pulverized fuel ash, extract silicon-dioxide and directly from flyash, extract silicon-dioxide and compare, the silicon dioxde reaction activity is stronger, and extraction yield is also higher.
Summary of the invention
The purpose of this invention is to provide a kind of method of utilizing residue of aluminum-extracted pulverized fuel ash to produce white carbon black.
Method of the present invention is divided into 4 steps: the yellow soda ash sintering, and sour molten ageing, filtration washing, drying and dehydrating is specially:
(1) yellow soda ash sintering: is 1: 1.0~1: 1.6 with residue of aluminum-extracted pulverized fuel ash and yellow soda ash by mass ratio, preferred 1: 1.2~1: 1.4 mixed is even, place rotary kiln, be heated to 750~900 ℃, preferred 800~850 ℃, this thermotonus 20~40 minutes, make the residue of aluminum-extracted fusion;
(2) molten, the ageing of acid: product to be sintered is cooled to room temperature~90 ℃, after preferred 60~80 ℃, to wherein adding mass concentration is 1~8%, preferred 3~6% dilute hydrochloric acid, the ratio of hydrochloric acid and sinter adds 4~8 liters for the per kilogram sinter, preferred 5~7 liters of hydrochloric acid, regulator solution pH value is 3.5~4.5, makes the non-silicon ion in the residue exist silicon then to exist with the silicic acid form with halide mode; Room temperature ageing 2~10 hours fully precipitates silica gel;
(3) solid-liquid separation, washing: after ageing, the silica gel precipitation is separated with solution by pressure filtration or filtration under diminished pressure, and extremely neutral to the colloid repetitive scrubbing that obtains;
(4) drying and dehydrating: the colloid after will washing adds water and is mixed with that to contain admittedly be 10~40wt%, and the slip of preferred 25~35wt% carries out spraying drying at 80~100 ℃, promptly obtains the white carbon black product.
As preferred implementation, the flyash that the present invention uses is circulating fluid bed coal ash, and the residue of aluminum-extracted pulverized fuel ash of use is that circulating fluid bed coal ash extracts the solid residue that obtains behind the aluminum oxide through hydrochloric acid or sulfuric acid solution.
SiO in the product white carbon black
2Content is greater than 90wt%, and the BET specific surface area is greater than 200m
2/ g, oil-absorption(number) satisfy the requirement of white carbon black HB/T3061 greater than 3.0ml/g.
Usefulness of the present invention is, the silicon-dioxide in the residue of aluminum-extracted pulverized fuel ash has been carried out abundant extraction and application, improved comprehensive utilization rate of coal ash, reduced the waste sludge discharge amount; Method is simple and easy, is suitable for silicon-dioxide extraction in the circulating fluid bed coal ash, is convenient to industrial application, does not pollute.
Description of drawings
Fig. 1 is the process flow sheet of the inventive method.
Embodiment
In conjunction with embodiment explanation the present invention, but the present invention is not limited to following examples.
The residue of aluminum-extracted that raw material adopts circulating fluid bed coal ash to obtain after hydrochloric acid acid is molten, its chemical ingredients is as shown in table 1:
Table 1 residue of aluminum-extracted pulverized fuel ash chemical ingredients (wt%)
??SiO
2 |
??Al
2O
3 |
??TiO
2 |
??CaO |
??MgO |
??Fe
2O
3 |
??FeO |
??K
2O
|
??Na
2O
|
??LOS |
Summation |
??61.24 |
??16.66 |
??1.48 |
??0.20 |
??0.046 |
??0.12 |
??0.16 |
??0.16 |
??0.10 |
??17.24 |
??97.41 |
Embodiment 1
Is 1: 1.3 mixed with residue of aluminum-extracted pulverized fuel ash and yellow soda ash by mass ratio, places rotary kiln, 840 ℃ of reactions 30 minutes, makes the residue of aluminum-extracted fusion.After product to be sintered is cooled to room temperature, be 5% dilute hydrochloric acid to wherein adding mass concentration, the ratio of hydrochloric acid and sinter is that the per kilogram sinter adds 6 liters of hydrochloric acid, and regulator solution pH value is 4.0.The room temperature ageing is filtration under diminished pressure after 6 hours, and the silica gel precipitation is separated with solution, and washed silica gel is to neutral.Colloid after the washing is added water be deployed into that to contain admittedly be 30% slurry, can obtain the white carbon black product 80 ℃ of spraying dryings.After measured, SiO in the product
2Content is that 95.7wt%, specific surface area are 256m
2/ g, oil-absorption(number) 3.1ml/g.
Embodiment 2
Is 1: 1.2 mixed with residue of aluminum-extracted pulverized fuel ash and yellow soda ash by mass ratio, places rotary kiln, 830 ℃ of reactions 30 minutes, makes the residue of aluminum-extracted fusion.After product to be sintered is cooled to 60 ℃, be 4% dilute hydrochloric acid to wherein adding mass concentration, the ratio of hydrochloric acid and sinter is that the per kilogram sinter adds 5 liters of hydrochloric acid, and regulator solution pH value is 4.0.The room temperature ageing is filtration under diminished pressure after 10 hours, is washed to neutrality.Colloid after the washing is deployed into to contain admittedly be 25% slurry, carries out spraying drying, can obtain the white carbon black product at 90 ℃.After measured, SiO in the product
2Content is that 94.4wt%, specific surface area are 227m
2/ g, oil-absorption(number) 3.0ml/g.
Embodiment 3
Is 1: 1.4 mixed with residue of aluminum-extracted pulverized fuel ash and yellow soda ash by mass ratio, places rotary kiln, 800 ℃ of reactions 40 minutes.After product to be sintered is cooled to 80 ℃, be 6% dilute hydrochloric acid to wherein adding mass concentration, the ratio of hydrochloric acid and sinter is that the per kilogram sinter adds 7 liters of hydrochloric acid, and regulator solution pH value is 3.5.Room temperature ageing pressure filtration after 10 hours is washed to neutrality.Colloid after the washing is deployed into to contain admittedly be 35% slurry, carries out spraying drying, can obtain the white carbon black product at 90 ℃.After measured, SiO in the product
2Content is that 95.9wt%, specific surface area are 243m
2/ g, oil-absorption(number) 3.1ml/g.