CN101830713A - Firm can plastic and preparation method thereof - Google Patents

Firm can plastic and preparation method thereof Download PDF

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Publication number
CN101830713A
CN101830713A CN 201010158430 CN201010158430A CN101830713A CN 101830713 A CN101830713 A CN 101830713A CN 201010158430 CN201010158430 CN 201010158430 CN 201010158430 A CN201010158430 A CN 201010158430A CN 101830713 A CN101830713 A CN 101830713A
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firm
plastic
mixture
preparation
aggregate
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CN101830713B (en
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李洪明
邵志君
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YIXING FURNACE ROOF SEALER INDUSTRY Co Ltd
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YIXING FURNACE ROOF SEALER INDUSTRY Co Ltd
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Abstract

The invention discloses firm can plastic and a preparation method thereof. The firm can plastic comprises the following components in percentage by mass: 80 to 90 percent of a mixture of silicon carbide and mullite, 2 to 12 percent of silicon-containing micropowder of which the particle size is less than 2,200 meshes and 8 to 18 percent of low-temperature agglutinant, wherein the silicon carbide accounts for 5 to 15 percent of the mixture and the mullite accounts for 85 to 95 percent of the mixture. The preparation method comprises the following specific steps of: sequentially mixing for the first time, bundling, mixing for the second time, extruding, blanking and packing by taking the mullite and silicon carbide as a matrix material, and phosphoric acid and aluminium phosphate as a bonding agent. The firm can plastic has the advantages of effectively prolonging the service life of a refractory material, effectively improving the reliability of the refractory material, reducing the consumption and blowing out times of the refractory material, being used under the working condition of a dry coke quenching furnace, increasing the economic benefit and saving resources, along with high wear resistance and high compressive strength and compactness at normal temperature. The preparation method has the advantages of capability of improving the quality of the product, simple process and easy operation.

Description

A kind of firm can plastic and preparation method thereof
Technical field
The present invention relates to a kind of refractory materials and preparation method thereof, is a kind of firm can plastic and preparation method thereof specifically.
Background technology
Coke dry quenching furnace in process of production, coke gravity from top to bottom contacts with the working face of anti-the material, produce friction, for working face, this friction is exactly long-standing mechanical wear, along with wearing and tearing day by day, working face begins to occur the particle of anti-material the coarse and that peel off gradually, surface tissue is loose, and in addition, cold inertness gas nitrogen is being mingled with powdered carbon along with air-flow constantly washes away loose already working face bump, under this working condition, the wear resistance of anti-material has been subjected to unprecedented test, and As time goes on, the liner working face is little by little degraded.
Because mortar joint is built mud by laying bricks or stones when building by laying bricks or stones, not as carbon not brick live through firing process, specific tenacity and compactness are all relatively poor mutually with brick, moreover, do back mortar joint volumetric shrinkage, the slit appears.All-pervasive air-flow is carried powdered carbon secretly and is inserted in the slit, after is heated, the slit is enlarged gradually, cause wall body structure to be damaged, siliceous mullite brick also splits because of the change of stressing conditions gradually gradually, and serious situation may be split into several by full brick, several times tribulation, the ability to bear of whole body of wall worse and worse, until afunction.If untimely employing measure is repaired, the danger of collapsing is arranged.
Summary of the invention
Goal of the invention: the objective of the invention is that a kind of wear resistance is good in order to provide, cold crushing strength and compactness well and can effectively improve the work-ing life of anti-material and the firm can plastic of reliability.
Another object of the present invention is that a kind of technology is simple, the preparation method of the firm can plastic that can improve the quality of products in order to provide.
Technical scheme: in order to solve above-mentioned first purpose, the technical solution adopted in the present invention is: a kind of firm can plastic, comprise silicon carbide and mullite mixture 80~90%, contain siliceous micro mist 2~12% less than 2200 purposes, low-temperature sintering agent 8~18%, silicon carbide is 5~15% in the described mixture, mullite is 85~95%; Above percentage ratio is mass percent.
The purpose that adds SiC among the present invention; be owing to have nitrogen atmosphere in the stove; this cold inertness gas and SiC can directly react; generate silicon nitride; silicon nitride is a kind of material that has than high-wear resistance; can play stronger provide protection to furnace lining itself, thereby strengthen the wear resistance of masonry.
Described low-temperature sintering agent comprises Yixing mud.
Described Yixing mud is the goods that obtain through after 1100 ℃ of calcinings, and the mass percent of aluminium sesquioxide is 35~40% in the mud of Yixing.
The critical particle diameter of described firm can plastic is 10~20mm.
The described purity that contains siliceous micro mist is 99.99%.
In order to solve above-mentioned second purpose, the preparation method of described firm can plastic, this method comprises the steps:
1) batching: the mass percent according to above-mentioned each component is prepared burden: add in the mixture of being made up of mullite and silicon carbide and contain siliceous micro mist less than 2200 purposes, use phosphoric acid and aluminum phosphate as wedding agent, use Yixing mud as the low-temperature sintering agent; Described mixture is made aggregate and powder, and the mass content of aggregate is 60~70%, the mass content of powder is 30~40%;
2) once mixing: earlier mixing with phosphoric acid and aggregate, powder, low-temperature sintering agent, ageing mixture 1-3 days then, wherein the consumption of phosphoric acid was 5~10% of aggregate and a powder gross weight;
3) secondary is mixing: admixture admixture, aluminum phosphate, and mixing even, wherein the consumption of aluminum phosphate is 8~12% of aggregate and a powder gross weight;
4) material extrusion;
5) cut base:
6) packing: step 5) gained blank is promptly got described firm can plastic with plastic paper sealing, woven bag outer packaging separately.
To mix in order making, to improve the quality of products, order of addition(of ingredients) is for adding aggregate earlier, after add wedding agent, after particle is all moistening, add powder again, low-temperature sintering agent and admixture, and add aluminum phosphate, wet mixing 10-15min.
In step 3), described admixture is one or both in accelerating chemicals, the water reducer; The adding of accelerating chemicals, water reducer depends primarily on meteorological conditions and on-the-spot execution conditions such as temperature, humidity, wind speed.
Described concentration of phosphoric acid is more than 50%.
Among the present invention owing to contain iron in the silicon carbide, mullite, so adopt the once mixing operation in this method, purpose is in order to remove the irony in silicon carbide and the mullite, principle is to have added phosphoric acid in the substrate material, phosphoric acid and iron can react and generate tertiary iron phosphate and hydrogen, hydrogen must discharge (abbreviating " aeration " as) fully in this material before forming materials, avoids masonry to produce pore and loose, thereby improves the performance of product.
Beneficial effect: compared with prior art, advantage of the present invention is: firm can plastic has good wear resistance, cold crushing strength and compactness well also can effectively improve the work-ing life and the reliability of anti-material, thereby can reduce refractory consumption and blowing out number of times, be particularly useful for using under the coke dry quenching furnace working condition, can increase economic efficiency and economize on resources; The preparation method of firm can plastic of the present invention, not only technology is simple to operation, and can improve the quality of products.
Embodiment
Further set forth the present invention below by embodiment, should understand these embodiment and only be used to the present invention is described and be not used in and limit the scope of the invention.
Embodiment 1: a kind of firm can plastic of the present invention, the mixture that comprises 80% silicon carbide and mullite, the low-temperature sintering agent is 18%, silicon carbide is 5% in mixture, mullite is 95%, containing siliceous micro mist less than 2200 purposes is 2%, and above percentage ratio is mass percent.Yixing mud through obtaining after 1100 ℃ of calcinings is adopted in the low-temperature sintering agent, and the mass percent of aluminium sesquioxide is 35~40% in the mud of Yixing; The purity that contains siliceous micro mist is 99.99%.
The critical particle diameter of described firm can plastic is 10~20mm.The size of critical particle diameter is along with the firm can plastic masonry thickness that needs in the construction process to build by laying bricks or stones is determined.
Firm can plastic has following characteristic among the present invention:
A, compressive strength:
Compressive strength is a material sample in the effect of the load that is under pressure and the ultimate stress in destroying.The intensity size depends on the kind and the consumption of wedding agent and admixture thereof, also is subjected to material purity, proportioning, mixes and stirs the influence with factors such as amount of fluid, constructional method and conservation systems.Compressive strength when we have examined 850 ℃ * 3h in process of the test is 72Mpa, and this is the index behind the material sintering.Because moldable intensity when normal temperature is very little, we are the wedding agent in when construction except that adopting phosphoric acid, admixtures such as hardening accelerator, solidifying agent have also been added as the means (cold crushing strength) that improve anti-material intensity in addition the time, so that can guarantee construction and duration continuously.But this intensity (similar sintering strength) is temporary transient, is to obtain by chemical process, plays important effect to preceding this intensity of material sintering.
B, heat-shock resistance
Heat-shock resistance claims rapid heat cycle, thermal shocking resistivity and thermostability again.Material in use, the ascending, descending of temperature is inevitable, makes it produce to expand and shrinks.Produce thermal stresses.When thermal stresses surpasses self structure intensity, just taken place to ftracture and peel off, even made the collapse of lining body.This use properties is to weigh the key index of quality of materials, also is one of the selection of design and foundation of use operation.
Performances such as minerals commonly used in chemical industry composition, microtexture, material particles and blending process, thermal expansion and the thermal conductivity of heat-shock resistance and material have substantial connection, with the structural strength of material substantial connection are arranged also.In general, the material coefficient of thermal expansion rate is big, and heat-shock resistance is poor, and thermal conductivity is high more, and heat-shock resistance is good more.In the process of design and select material, admixture silicon carbide (SiC) is exactly we make important consideration to this index reason.The thermal conductivity of SiC is higher relatively, is the preferred material of highly heat-conductive material, and making wedding agent with phosphoric acid in addition also is for same consideration.Data and studies show that, phosphoric acid bonded material thermal shock resistance can improve 3-5 doubly, and firm can plastic has taken into full account the importance of this use properties.
C, wear resistance
Wear resistance is the ability that opposing friction is deteriorated, and measurable firm can plastic is in wearing and tearing and wash away suitability in the environment.We are in process of the test, and test block detects to many groups, and tested test block all reaches 6cc, this index reaction, and the wear resistance of firm can plastic has reached service requirements.
Embodiment 2: a kind of firm can plastic of the present invention, mixture, the low-temperature sintering agent that comprises 90% silicon carbide and mullite be 8%, contain siliceous micro mist less than 2200 purposes is 12%, silicon carbide is 15% in mixture, mullite is 85%, and above percentage ratio is mass percent.Yixing mud through obtaining after 1100 ℃ of calcinings is adopted in the low-temperature sintering agent, and the mass percent of aluminium sesquioxide is 35~40% in the mud of Yixing; The purity that contains siliceous micro mist is 99.99%.
The purpose that adds SiC among the present invention; be owing to have nitrogen atmosphere in the stove; this cold inertness gas and SiC can directly react; generate silicon nitride; silicon nitride is a kind of material that has than high-wear resistance; can play stronger provide protection to furnace lining itself, thereby strengthen the wear resistance of masonry.
Embodiment 3: a kind of firm can plastic of the present invention, mixture, the low-temperature sintering agent that comprises 85% silicon carbide and mullite be 13%, contain siliceous micro mist less than 2200 purposes is 8%, silicon carbide is 10% in mixture, mullite is 90%, and above percentage ratio is mass percent.Yixing mud through obtaining after 1100 ℃ of calcinings is adopted in the low-temperature sintering agent, and the mass percent of aluminium sesquioxide is 35~40% in the mud of Yixing; The purity that contains siliceous micro mist is 99.99%.
Embodiment 4: the preparation method of firm can plastic of the present invention, this method comprises the steps:
1) batching: adopt mullite, silicon carbide, less than 2200 purpose purity be 99.99% contain siliceous micro mist as substrate material, in the mixture of forming by mullite and silicon carbide, add and contain siliceous micro mist less than 2200 purposes, with phosphoric acid and aluminum phosphate as wedding agent, with Yixing mud as the low-temperature sintering agent; Described mixture is made aggregate and powder, and the mass content of aggregate is 70%, the mass content of powder is 30%;
2) once mixing: it is mixing with aggregate, powder, Yixing mud to be 50% phosphoric acid with mass concentration earlier, ties then and expects that wherein the consumption of phosphoric acid was 8% of aggregate and a powder gross weight 1-3 days; Owing to contain iron in the mullite, adopt this operation energy deironing;
3) secondary is mixing: admixture admixture, aluminum phosphate, and mixing even, wherein the consumption of aluminum phosphate is 10% of aggregate and a powder gross weight; Admixture is one or both in accelerating chemicals, the water reducer; The adding of accelerating chemicals, water reducer depends primarily on meteorological conditions and on-the-spot execution conditions such as temperature, humidity, wind speed.
4) material extrusion;
5) cut base:
6) packing: the gained blank promptly gets described firm can plastic with plastic paper sealing, woven bag outer packaging separately after will cutting base.
In the method, order of addition(of ingredients) is for adding aggregate earlier, after add wedding agent, after particle is all moistening, add powder again, low-temperature sintering agent and admixture, and add aluminum phosphate, wet mixing 10-15min.
Embodiment 5: substantially the same manner as Example 4, the mass content of different is aggregate is 60%, the mass content of powder is for being 40%; The consumption of phosphoric acid is 5% of aggregate and a powder gross weight; The consumption of aluminum phosphate is 8% of aggregate and a powder gross weight.
Embodiment 6: substantially the same manner as Example 4, the mass content of different is aggregate is 65%, the mass content of powder is 35%; The consumption of phosphoric acid is 10% of aggregate and a powder gross weight, ageing mixture 2 days; The consumption of aluminum phosphate is 12% of aggregate and a powder gross weight.
The above only is a preferred implementation of the present invention, should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.

Claims (9)

1. firm can plastic, it is characterized in that comprising silicon carbide and mullite mixture 80~90%, contain siliceous micro mist 2~12% less than 2200 purposes, low-temperature sintering agent 8~18%, silicon carbide is 5~15% in the described mixture, mullite is 85~95%; Above percentage ratio is mass percent.
2. firm can plastic according to claim 1 is characterized in that: described low-temperature sintering agent comprises Yixing mud.
3. firm can plastic according to claim 2 is characterized in that: described Yixing mud is the goods that obtain through after 1100 ℃ of calcinings, and the mass percent of aluminium sesquioxide is 35~40% in the mud of Yixing.
4. firm can plastic according to claim 1 is characterized in that: the critical particle diameter of described firm can plastic is 10~20mm.
5. firm can plastic according to claim 1 is characterized in that: the described purity that contains siliceous micro mist is 99.99%.
6. the preparation method according to each described firm can plastic in the claim 1 to 5 is characterized in that this method comprises the steps:
1) prepares burden according to the mass percent of above-mentioned each component: in the mixture of forming by mullite and silicon carbide, add and contain siliceous micro mist, use phosphoric acid and aluminum phosphate, use Yixing mud as the low-temperature sintering agent as wedding agent less than 2200 purposes; Described mixture is made aggregate and powder, and the mass content of aggregate is 60~70%, the mass content of powder is 30~40%;
2) once mixing: earlier mixing with phosphoric acid and aggregate, powder, low-temperature sintering agent, ageing mixture 1-3 days then, wherein the consumption of phosphoric acid was 5~10% of aggregate and a powder gross weight;
3) secondary is mixing: admixture admixture, aluminum phosphate, and mixing even, wherein the consumption of aluminum phosphate is 8~12% of aggregate and a powder gross weight;
4) material extrusion;
5) cut base;
6) packing: step 5) gained blank is promptly got described firm can plastic with plastic paper sealing, woven bag outer packaging separately.
7. the preparation method of firm can plastic according to claim 6 is characterized in that: order of addition(of ingredients) is for adding aggregate earlier, after add wedding agent, after particle is all moistening, add powder again, low-temperature sintering agent and admixture, and add aluminum phosphate, wet mixing 10-15min.
8. the preparation method of firm can plastic according to claim 6, it is characterized in that: in step 3), described admixture is one or both in accelerating chemicals, the water reducer.
9. the preparation method of firm can plastic according to claim 6, it is characterized in that: described concentration of phosphoric acid is more than 50%.
CN2010101584308A 2010-04-27 2010-04-27 Firm can plastic and preparation method thereof Expired - Fee Related CN101830713B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102850069A (en) * 2012-09-25 2013-01-02 南京联合荣大工程材料有限责任公司 Kilneye plastic refractory
CN103130516A (en) * 2011-12-02 2013-06-05 河南省新密市青屏耐火材料有限责任公司 Mullite carborundum brick used for dry quenching stove
CN105218115A (en) * 2015-10-12 2016-01-06 宜兴市炉顶密封工程有限公司 The alkaline-resisting resistance to compression mould material of hard first
CN105503142A (en) * 2015-12-18 2016-04-20 山东耀华特耐科技有限公司 Light moldable material used for waste heat boiler and constructed under severe-cold condition
CN105503210A (en) * 2015-12-18 2016-04-20 山东耀华特耐科技有限公司 Anti-corrosion plastic refractory for furnace top of medical garbage incinerator and manufacturing and construction process of anti-corrosion plastic refractory
CN105565833A (en) * 2015-12-18 2016-05-11 山东耀华特耐科技有限公司 Efficient refractory castable for medical waste incinerator and preparation and construction technology thereof
CN106242599A (en) * 2016-08-08 2016-12-21 武汉钢铁股份有限公司 The fast repairing material at coke dry quenching furnace oblique flue bracket position and method for repairing and mending thereof
CN106278292A (en) * 2015-06-03 2017-01-04 宜兴市国强炉业有限公司 Recirculating fluidized bed high-temperature wearable is moldable and preparation method thereof

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CN101269983A (en) * 2008-04-23 2008-09-24 宜兴市丁山耐火器材有限公司 Stress buffering type fire resistive material for dry coke quenching equipment and method for manufacturing same
CN101450866A (en) * 2007-12-04 2009-06-10 上海宝钢工业检测公司 Abrasion resistant steel fiber reinforcement pouring precast block for coke dry quenching oven
CN101544504A (en) * 2009-05-08 2009-09-30 巩义市金岭耐火材料有限公司 Phosphate-bonded aluminum silicon carbide brick and preparation method thereof
CN101618967A (en) * 2008-07-02 2010-01-06 北京瑞普同创科技发展有限公司 Dry coke quenching furnace circular passage tilt channel regional patching material

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
CN1854106A (en) * 2005-04-18 2006-11-01 宜兴市诺明高温耐火材料有限公司 Mullite silicon carbide refractory material for production of dry coke and its production
CN101224986A (en) * 2007-01-15 2008-07-23 中冶集团武汉冶建技术研究有限公司 Normal-temperature high-strength fire mud for dry quenching furnace
CN101450866A (en) * 2007-12-04 2009-06-10 上海宝钢工业检测公司 Abrasion resistant steel fiber reinforcement pouring precast block for coke dry quenching oven
CN101269983A (en) * 2008-04-23 2008-09-24 宜兴市丁山耐火器材有限公司 Stress buffering type fire resistive material for dry coke quenching equipment and method for manufacturing same
CN101618967A (en) * 2008-07-02 2010-01-06 北京瑞普同创科技发展有限公司 Dry coke quenching furnace circular passage tilt channel regional patching material
CN101544504A (en) * 2009-05-08 2009-09-30 巩义市金岭耐火材料有限公司 Phosphate-bonded aluminum silicon carbide brick and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103130516A (en) * 2011-12-02 2013-06-05 河南省新密市青屏耐火材料有限责任公司 Mullite carborundum brick used for dry quenching stove
CN103130516B (en) * 2011-12-02 2014-12-03 河南省新密市青屏耐火材料有限责任公司 Mullite carborundum brick used for dry quenching stove
CN102850069A (en) * 2012-09-25 2013-01-02 南京联合荣大工程材料有限责任公司 Kilneye plastic refractory
CN106278292A (en) * 2015-06-03 2017-01-04 宜兴市国强炉业有限公司 Recirculating fluidized bed high-temperature wearable is moldable and preparation method thereof
CN105218115A (en) * 2015-10-12 2016-01-06 宜兴市炉顶密封工程有限公司 The alkaline-resisting resistance to compression mould material of hard first
CN105503142A (en) * 2015-12-18 2016-04-20 山东耀华特耐科技有限公司 Light moldable material used for waste heat boiler and constructed under severe-cold condition
CN105503210A (en) * 2015-12-18 2016-04-20 山东耀华特耐科技有限公司 Anti-corrosion plastic refractory for furnace top of medical garbage incinerator and manufacturing and construction process of anti-corrosion plastic refractory
CN105565833A (en) * 2015-12-18 2016-05-11 山东耀华特耐科技有限公司 Efficient refractory castable for medical waste incinerator and preparation and construction technology thereof
CN106242599A (en) * 2016-08-08 2016-12-21 武汉钢铁股份有限公司 The fast repairing material at coke dry quenching furnace oblique flue bracket position and method for repairing and mending thereof

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