CN101830602A - Biochemical treatment method of acrylic ester industrial wastewater - Google Patents

Biochemical treatment method of acrylic ester industrial wastewater Download PDF

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Publication number
CN101830602A
CN101830602A CN201010175108A CN201010175108A CN101830602A CN 101830602 A CN101830602 A CN 101830602A CN 201010175108 A CN201010175108 A CN 201010175108A CN 201010175108 A CN201010175108 A CN 201010175108A CN 101830602 A CN101830602 A CN 101830602A
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wastewater
waste water
acrylic ester
pond
level
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巩渊博
夏长斌
孙永政
童健
罗玉
高月新
田光
白宝忱
张学丽
贾亮
王克
杨杰
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SHENYANG OLEFIN CHEMICAL CO Ltd
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SHENYANG OLEFIN CHEMICAL CO Ltd
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

The invention provides a biochemical treatment process method of acrylic ester wastewater. The acrylic ester wastewater with high COD (Chemical Oxygen Demand) and high slat content produced by production equipment is pretreated by using a wastewater pretreatment system (I) and enters a primary biochemical treatment system (II) for step anaerobic and aerobic biochemical treatment; the wastewater subjected to the step treatment enters a secondary biochemical treatment system (III) for secondary anaerobic and aerobic biochemical treatment and then enters a purification treatment system (IV) for removing sludge and organic pollutants; and finally a small part of wastewater reaching the standard is fed back to the wastewater pretreatment system (I) for recycling and mostly is discharged. By adopting a specially-screened and domesticated high-efficiency microbial strain to treat the acrylic ester wastewater, the biochemical treatment system can thoroughly degrade the acrylic ester wastewater and has no secondary pollution; in the step of flocculation precipitation, clean water treated by the purification treatment system reflows to the pretreatment system for secondary utilization; and compared with a method for treating the wastewater by incineration, the invention can save large amount of fuels and steam and has remarkable economic benefits.

Description

A kind of biochemical processing method of acrylate industrial wastewater
Technical field
The present invention relates to the treatment of Organic Wastewater field, produce the biochemical process treatment process of waste water in specifically a kind of acrylate production process.
Background technology
As everyone knows, acrylate is important Organic Chemicals, is widely used in industries such as coating, tackiness agent, leather, chemical fibre, papermaking, printing and dyeing, textile auxiliary agent.In recent years, the application of acrylate series products is increasingly extensive in the world, and throughput increases rapidly.At present; domestic have Beijing Orient, Jiangsu Jurong, Shanghai Hua Yi, Ning Botai to mould and raise the tame acrylate of son-BASF etc. more than ten manufacturing enterprise; 122.1 ten thousand tons of acrylate annual capacities, CNOOC builds again in 200,000 tons of/year acrylate projects in Huizhou.
The general production technique of acrylate is: the mixed solution of vinylformic acid and alcohol is in reactor, reaction generates acrylate and water under the effect of certain temperature, pressure and catalyzer, reaction product obtains the finished product through sequence of operations such as refining purifications then---acrylate, a large amount of waste water of corresponding in process of production generation.
Because esters of acrylic acid waste water is the waste water of a kind of high salt, high COD, difficult degradation, domestic enterprise's great majority adopt the burning disposal method.The burning disposal method is to adopt fuel (fuel oil or liquefied gas) and acrylic ester wastewater mixed firing, obtains the treatment technology of low COD waste water, and this treatment process need consume a large amount of energy, the running cost height.
The applicant is had a cover acrylate device, the former supporting waste water incineration equipment that has.The annual factory effluent that produces about 50,000 tons of high COD concentration and high salt of device, after the process burning method carried out primary treatment, COD value of waste water reached below the 800ppm, and again through secondary treatment, qualified discharging is up to state standards.
Adopt liquefied gas to act as a fuel because burning method is handled waste water, consume a large amount of energy every day, and running cost is very high.Annual about 1,600 ten thousand yuan wastewater treatment expense has a strong impact on economic benefit of enterprises.Therefore, the applicant develops biochemical process and handles the acrylic ester wastewater technology.After biochemical process processing waste water technology comes into operation, can be reduced to below 2,000,000 yuan remarkable in economical benefits through a measuring and calculating year wastewater treatment expense.
Summary of the invention
The purpose of this invention is to provide a kind of to the biochemical processing method of acrylate industrial wastewater through the acrylate industrial wastewater of pre-treatment, biochemical treatment, purifying treatment.
The objective of the invention is to realize by following technical scheme:
Its biochemical processing method is by the Wastewater Pretreatment system (I) of robot control system(RCS) (V) control, one-level biochemical treatment system (II), secondary biochemical treatment system (III) and cleaning treatment system (IV) are formed, it is characterized in that: will contain COD:2~100,000 ppm from what production unit produced, saliferous weight: 3%~10%, pH value is to deliver in the waste water conditioning equipment after 4~9 acrylic ester wastewater is aggregated into collecting device, through adding an amount of water, alkali, and logical steam is regulated 8~20 hours, acrylic ester wastewater is adjusted into COD value 2~50,000 ppm, salts contg 3%~7%, PH 6~9, temperature is 10~50 ℃, delivers in the one-level anaerobic pond with 10~20 tons/hour flow velocity;
The one-level anaerobic pond adds EMO complex microorganism bacterial classification and the absorbent charcoal carrier with anaerobism function, acrylic ester wastewater this be hydrolyzed, the biological respinse of acidifying, methanation, reaction time is 20~50 hours, and temperature is controlled at 10~50 ℃, and waste water enters the one-level Aerobic Pond then;
Add EMO complex microorganism bacterial classification (forming) and absorbent charcoal carrier in the one-level Aerobic Pond by aerobic bacteria with aerobic function, acrylic ester wastewater was this reaction time 10~20 hours, carry out the aeration operation simultaneously, all water inlets, draining, aeration all adopt electrically operated valve control, temperature is controlled at 10~50 ℃, sewage behind the removal organic pollutant enters the one-level water collecting basin and cushions stop, enters successively then in secondary anaerobic pond, secondary Aerobic Pond and the secondary water collecting basin identical with one-level anaerobic pond, one-level Aerobic Pond and the series connection of one-level water collecting basin and condition;
The waste water of secondary water collecting basin is delivered to flocculation sedimentation tank in the cleaning treatment system, and add excessive flocculation agent, the waste water sedimentation also separates most of clear liquid inflow biological filter, back, the small portion clear liquid is sent the waste water conditioning equipment back to as being in harmonious proportion the water use, and the mud that precipitates is delivered to the unified processing of downstream factory after sludge press filtration equipment is pressed into cake; Waste water stops reaction 10~20 hours in the biological filter, via causing the EMO complex microorganism bacterial classification step degraded again that smelly pollutent degradation bacteria is formed, hold back the carrier that may run off again after filtration, final processed waste water reaches that COD≤800ppm, pH value are 6~9, SS≤100ppm, BOD≤200ppm, NH3-N≤15ppm, delivers to overall low concentration wastewater storage tank;
Specifically selected EMO complex microorganism bacterial classification is the excellent species that can tolerate high concentration COD, high saliniferous acrylic ester wastewater, developed ABR (anaerobic reaction) and SBR (aerobic reaction) combination process and equipment, built up a cover biochemical process and handle the esters of acrylic acid waste water plant.EMO complex microorganism bacterial classification with anaerobism function of the present invention mainly includes: fermentation and acid bacterium, product hydrogen acetogen and methanogen.
The selected flocculation agent of the present invention is a ferrous sulfate, polymerize aluminum chloride, polyacrylamide.
Technique effect of the present invention is:
The present invention is directed to the characteristics of the high salt of acrylic ester wastewater, high density, difficult degradation, adopt special ABR and SBR combination process, screening domestication peculiar microorganism bacterial classification, make waste water degraded thoroughly, sludge quantity will be far fewer than the biologic treating technique of routine, and employing bacterium immobilization technology, utilize the carrier fixation of microbe, nontoxic, non-secondary pollution.
But ABR technology is simple, less investment, working cost are low, the impact of flow, concentration and toxic substance is had characteristics such as good adaptability long-time steady operation, good biosolids interception capacity and bio distribution.
Online PH, temperature, flow, COD monitoring equipment by robot control system(RCS) (V) make microbial strains be in best life condition, and the biochemical degradation ability of waste water is performed to optimum regime, have guaranteed the safe and stable operation of system.
The present invention adopts gac as the bacterial classification carrier.Gac has bigger specific surface area, is easy to biofilm, and it is strong to hold back the suspended substance ability.The buffer system of formations such as the microbial film on the carrier, mud can effectively be resisted the impact of water quality, water yield variation, improves the stability of treatment unit operation.
The present invention adopts the two-layer layout in above and below ground with Wastewater Pretreatment equipment, one-level biochemical processing device, secondary biochemical treatment equipment, purification apparatus, reaches the intensive layout of equipment complex, has reduced floor space.
Description of drawings
Fig. 1 is an acrylate industrial wastewater biochemical treatment system structure interface chart of the present invention.
Reference numeral lists as follows:
I~pretreatment system: 1~wastewater collection equipment, 2~waste water conditioning equipment;
II~one-level biochemical treatment system: 3~one-level anaerobic pond, 4~one-level Aerobic Pond, 5~oxygen blast apparatus, 6~one-level water collecting basin;
III~secondary biochemical treatment system: 7~secondary anaerobic pond, 8~secondary Aerobic Pond, 9~oxygen blast apparatus, 10~secondary water collecting basin;
IV~cleaning treatment system: 11~flocculation sedimentation tank, 12~sludge press filtration equipment, 13~biological worry pond;
V~robot control system(RCS): 14~robot.
Below in conjunction with accompanying drawing and by example the present invention is described in further detail, but following example only is a wherein example of the present invention, the rights protection scope of not representing the present invention and being limited, the scope of the present invention is as the criterion with claims.
Embodiment
By shown in Figure 1, described pre-treatment step is carried out in Wastewater Pretreatment system I, and Wastewater Pretreatment system I comprises wastewater collection equipment 1, waste water conditioning equipment 2.At first collect storage from the acrylic ester wastewater that production unit produces by wastewater collection equipment 1; Arrive waste water conditioning equipment 2 through pump delivery then, COD and saltiness that the clear water that utilizes flocculation sedimentation tank 11 to send back to is regulated waste water, utilize alkali lye to regulate the pH value of waste water, use steam to regulate the temperature of waste water, waste water conditioning equipment 2 purposes are: reduce the fluctuation of waste water quality and flow, so that make the rear portion microorganism be in best animation, for follow-up biochemical treatment provides top condition.2 outlets of waste water conditioning equipment are provided with online PH, temperature, flow monitoring equipment, and above-mentioned monitoring equipment links to each other with the robot control system(RCS) V.
Described biochemical treatment steps in sequence is carried out in one-level biochemical treatment system II and secondary biochemical treatment system III; One-level biochemical treatment system II is made up of one-level anaerobic pond 3, one-level Aerobic Pond 4 and one-level water collecting basin 6, and secondary biochemical treatment system III is made up of secondary anaerobic pond 7, secondary Aerobic Pond 8 and secondary water collecting basin 10.Efficient microbial strain is distributed in respectively on the activity carbon carrier of anaerobic pond and Aerobic Pond.Anaerobic pond adopts anaerobic baffled reactor (to be called for short: ABR), realize self partial circulating by attached pump, so that waste water is fully contacted with bacterial classification, improve strain degradation efficient.Aerobic Pond adopts sequencing batch reactor (to be called for short: SBR), adopt oxygen blast apparatus 5 and 9 to provide oxygen by equally distributed aeration head at the bottom of the Aerobic Pond.In order to guarantee that the water yield is stable, is respectively equipped with one-level water collecting basin 6 and secondary water collecting basin 10 in one-level biochemical treatment system II and secondary biochemical treatment system III.Online PH, temperature monitoring equipment are set in anaerobic pond and the Aerobic Pond, and above-mentioned monitoring equipment links to each other with the robot control system(RCS) V.
Described purifying treatment step is carried out in the cleaning treatment system IV.Cleaning treatment system comprises flocculation sedimentation tank 11, mud pressure worry equipment 12 and biological worry pond 13.Flocculation sedimentation tank 11 separates by the settling of floccus that adds flocculation agent and make colloidal particle in the waste water be formed with certain intensity and granularity, flocculation sedimentation tank 11 lower floor's floc sludges are sent into and are transferred to the unified processing of downstream factory after mud presses worry equipment 12 pressures to consider into cake, a upper strata clear water part is sent waste water conditioning equipment 2 back to and is used, and a part is sent into the biological pond 13 of considering.Biological consider pond 13 and form, by perching organic pollution materials in the microorganism panning waste water on microbial film, thereby waste water is purified as nutrition by filter bed, water-freeing arrangement, water-distributing device three parts.13 outlets of biological worry pond are provided with online COD monitoring equipment, link to each other with the robot control system(RCS) V.
Concrete processing method is: the original waste water (COD:2~100,000 ppm that the acrylate production unit produces, salts contg: 3%~10%, PH 4~9, temperature: 10~50 ℃) gathers and enter wastewater collection equipment 1 and store, arrive waste water conditioning equipment 2 through pump delivery then, adopt Jia Shui, add alkali, methods such as logical steam regulate 8~20 hours, waste water is adjusted into COD value 2~50,000 ppm, salts contg 3%~7%, pH value are 6~9, temperature is 10~50 ℃, delivers to 10~20 tons/hour flow velocity in the one-level anaerobic pond 3 of one-level biochemical treatment system II.
The one-level anaerobic pond add have the anaerobism function EMO complex microorganism bacterial classification (by the fermentation and acid bacterium, producing hydrogen acetogen and methanogen forms) and absorbent charcoal carrier, waste water is hydrolyzed (under the effect on bacterium at this, insoluble hydrolysis of organic matter is become dissolved organic matter), acidifying (is converted into lipid acid with the soluble large molecule organism, alcohols etc.), methanation is (with lipid acid, matrix such as alcohols are converted into methane by different approaches) etc. biological respinse, in this process, the metabolic process of different microorganisms influences each other, mutual restriction has formed complicated ecological balanced system.Reaction time is 20~50 hours, and temperature is controlled at 10~50 ℃, and waste water enters one-level Aerobic Pond 4 then.
Add EMO complex microorganism bacterial classification (forming) and absorbent charcoal carrier in the one-level Aerobic Pond by aerobic bacteria with aerobic function, reaction principle: under sufficient oxygen supply condition, make good use of the vital movement process of oxygen animalcule, the organic pollutant oxygenolysis is become stable carbonic acid gas and water; Waste water carries out the aeration operation simultaneously this reaction time 10~20 hours, and all water inlets, draining, aeration all adopt electrically operated valve control, and temperature is controlled at 10~50 ℃.Sewage after the removal majority of organic pollutants enters one-level water collecting basin 6 and cushions stop, enters then in the secondary anaerobic pond 7 of secondary biochemical treatment system III.
In the secondary biochemical treatment system, total system structure, retention time of sewage, temperature of reaction are identical with the one-level biochemical treatment system, and waste water by secondary anaerobic pond 7, secondary Aerobic Pond 8 and secondary water collecting basin 10, is delivered to the cleaning treatment system IV successively then.
The cleaning treatment system IV: waste water is introduced into flocculation sedimentation tank 11, add excessive flocculant of polymeric aluminium chloride to flocculation sedimentation tank, the waste water sedimentation also separates most of clear liquid inflow biological filter 13, back, the small portion clear liquid is sent waste water conditioning equipment 2 back to as being in harmonious proportion the water use, and the mud that precipitates is delivered to the unified processing of downstream factory after sludge press filtration equipment 12 is pressed into cake.Waste water stops reaction 10~20 hours in the biological filter, through EMO complex microorganism bacterial classification (forming) step degraded again by causing smelly pollutent degradation bacteria, hold back the carrier that may run off again after filtration, final processed waste water reaches COD≤800ppm, pH value 6~9, SS≤100ppm, BOD≤200ppm, NH3-N≤15ppm, delivers to the overall low concentration wastewater storage tank of enterprise.
By robot control system(RCS) V control Wastewater Pretreatment system I, one-level biochemical treatment system II, secondary biochemical treatment system III and cleaning treatment system IV, according to the production requirement sequential working.
Above-mentioned EMO complex microorganism bacterial classification with aerobic function, the EMO complex microorganism bacterial classification that has the EMO complex microorganism bacterial classification of anaerobism function and cause smelly contaminant degradation all is selected from Xiang Tan Jian Yuan biotechnology development corporation, Ltd..

Claims (5)

1. the biochemical processing method of an acrylate industrial wastewater, its biochemical processing method is by the Wastewater Pretreatment system (I) of robot control system(RCS) (V) control, one-level biochemical treatment system (II), secondary biochemical treatment system (III) and cleaning treatment system (IV) are formed, it is characterized in that: will contain COD:2~100,000 ppm from what production unit produced, saliferous weight: 3%~10%, pH value is to deliver in the waste water conditioning equipment after 4~9 acrylic ester wastewater is aggregated into collecting device, through adding an amount of water, alkali, and logical steam is regulated 8~20 hours, acrylic ester wastewater is adjusted into COD value 2~50,000 ppm, salts contg 3%~7%, PH 6~9, temperature is 10~50 ℃, delivers to (3) in the one-level anaerobic pond with 10~20 tons/hour flow velocity;
One-level anaerobic pond (3) adds EMO complex microorganism bacterial classification and the absorbent charcoal carrier with anaerobism function, acrylic ester wastewater this be hydrolyzed, the biological respinse of acidifying, methanation, reaction time is 20~50 hours, temperature is controlled at 10~50 ℃, and waste water enters one-level Aerobic Pond (4) then;
Add EMO complex microorganism bacterial classification (forming) and absorbent charcoal carrier in the one-level Aerobic Pond by aerobic bacteria with aerobic function, acrylic ester wastewater was this reaction time 10~20 hours, carry out the aeration operation simultaneously, all water inlets, draining, aeration all adopts electrically operated valve control, temperature is controlled at 10~50 ℃, sewage behind the removal organic pollutant enters one-level water collecting basin (6) and cushions stop, enters successively then and one-level anaerobic pond (3), one-level Aerobic Pond (4) and series connection of one-level water collecting basin and the identical secondary anaerobic pond (7) of condition, in secondary Aerobic Pond (8) and the secondary water collecting basin (10);
The waste water of secondary water collecting basin is delivered to flocculation sedimentation tank (11) in the cleaning treatment system, and add excessive flocculation agent, the waste water sedimentation also separates most of clear liquid inflow biological filter, back, the small portion clear liquid is sent the waste water conditioning equipment back to as being in harmonious proportion the water use, and the mud that precipitates is delivered to the unified processing of downstream factory after sludge press filtration equipment (12) is pressed into cake; Waste water stops reaction 10~20 hours in biological filter (13), via causing the EMO complex microorganism bacterial classification step degraded again that smelly pollutent degradation bacteria is formed, hold back the carrier that may run off again after filtration, final processed waste water reaches that COD≤800ppm, pH value are 6~9, SS≤100ppm, BOD≤200ppm, NH3-N≤15ppm, delivers to overall low concentration wastewater storage tank;
Described EMO complex microorganism bacterial classification with anaerobism function includes: fermentation and acid bacterium, product hydrogen acetogen and methanogen.
2. the biochemical processing method of acrylic ester wastewater according to claim 1, it is characterized in that: described pre-treatment is carried out in Wastewater Pretreatment system (I), and Wastewater Pretreatment system (I) comprises wastewater collection equipment (1), waste water conditioning equipment (2); At first collect storage from the acrylic ester wastewater that production unit produces by wastewater collection equipment (1); Arrive waste water conditioning equipment (2) through pump delivery then, COD and saltiness that the clear water that utilizes flocculation sedimentation tank (11) to send back to is regulated waste water utilize alkali lye to regulate the pH value of waste water, use steam to regulate the temperature of waste water.
3. the biochemical processing method of acrylic ester wastewater according to claim 1, it is characterized in that: described EMO complex microorganism bacterial classification is distributed on the activity carbon carrier of the one-level anaerobic pond (3) of one-level biochemical treatment system (II) and one-level Aerobic Pond (4), and on the activity carbon carrier of the secondary anaerobic pond (7) of secondary biochemical treatment system (III) and secondary Aerobic Pond (8), anaerobic pond adopts anaerobic baffled reactor, and (be called for short: the ABR reactor), Aerobic Pond adopts sequencing batch reactor (to be called for short: the sbr reactor device); Also be provided with on the anaerobic pond and realize self partial circulating attached pump; Be evenly distributed with the aeration head that oxygen is provided by blast apparatus (5) and (9) in the Aerobic Pond bottom.
4. the biochemical processing method of acrylic ester wastewater according to claim 1 is characterized in that: cleaning treatment system comprises that flocculation sedimentation tank (11), mud presses worry equipment and biologically consider pond (13); Flocculation sedimentation tank (11) separates by the settling of floccus that adds excessive flocculation agent and make colloidal particle in the waste water be formed with certain intensity and granularity, flocculation sedimentation tank lower floor floc sludge is sent into and is transferred to the unified processing of downstream factory after mud presses worry equipment pressure to consider into cake, a upper strata clear water part is sent the waste water conditioning equipment back to and is used, and a part is sent into the biological pond (13) of considering; Biological consider the pond by perching organic pollution materials in the microorganism panning waste water on microbial film, thereby waste water is purified as nutrition.
5. according to the biochemical processing method of claim 1 or 4 described acrylic ester wastewater, it is characterized in that: selected flocculation agent is a ferrous sulfate, polymerize aluminum chloride, polyacrylamide.
CN201010175108A 2010-05-18 2010-05-18 Biochemical treatment method of acrylic ester industrial wastewater Pending CN101830602A (en)

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CN102408174A (en) * 2011-10-12 2012-04-11 江苏省东泰精细化工有限责任公司 Wastewater treatment method for producing sodium formaldehyde sulfoxylate
CN102923910A (en) * 2012-11-01 2013-02-13 中国石油集团工程设计有限责任公司 Efficient and deep treatment process for high-concentration waste water in natural gas industry
CN103058418A (en) * 2013-01-18 2013-04-24 北京市环境保护科学研究院 Pretreatment device and method for biochemically treating acrylic waste water
CN103553212A (en) * 2013-11-20 2014-02-05 唐一 Biological treatment process of high-formaldehyde and high-concentration organic wastewater
CN104556554A (en) * 2014-12-04 2015-04-29 江门谦信化工发展有限公司 Acrylic acid and ester wastewater deep treatment process method
CN105084607A (en) * 2015-09-17 2015-11-25 博天环境集团股份有限公司 Biological pretreatment method of acrylate wastewater
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CN102408174B (en) * 2011-10-12 2013-03-06 江苏省东泰精细化工有限责任公司 Wastewater treatment method for producing sodium formaldehyde sulfoxylate
CN102923910A (en) * 2012-11-01 2013-02-13 中国石油集团工程设计有限责任公司 Efficient and deep treatment process for high-concentration waste water in natural gas industry
CN102923910B (en) * 2012-11-01 2014-03-12 中国石油集团工程设计有限责任公司 Efficient and deep treatment process for high-concentration waste water in natural gas industry
CN103058418A (en) * 2013-01-18 2013-04-24 北京市环境保护科学研究院 Pretreatment device and method for biochemically treating acrylic waste water
CN103553212A (en) * 2013-11-20 2014-02-05 唐一 Biological treatment process of high-formaldehyde and high-concentration organic wastewater
CN103553212B (en) * 2013-11-20 2015-08-19 唐一 A kind of high formaldehyde high concentrated organic wastewater biological treatment
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Application publication date: 20100915