CN101829928B - Ball distribution mechanism of steel ball processor - Google Patents
Ball distribution mechanism of steel ball processor Download PDFInfo
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- CN101829928B CN101829928B CN2010101892934A CN201010189293A CN101829928B CN 101829928 B CN101829928 B CN 101829928B CN 2010101892934 A CN2010101892934 A CN 2010101892934A CN 201010189293 A CN201010189293 A CN 201010189293A CN 101829928 B CN101829928 B CN 101829928B
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Abstract
The invention relates to a ball distribution mechanism of a steel ball processor, belonging to the technical field of steel ball processing machinery. The ball distribution mechanism of a steel ball processor comprises a stand, a power transmission device arranged on the stand, a first ball distribution disc support, a second ball distribution disc support and a ball distribution disc, wherein the first ball distribution disc support and the second ball distribution disc support are mutually parallel, the ball distribution disc is arranged on the first ball distribution disc support and the second ball distribution disc support and connected with the power transmission device, one side of the disc edge of the ball distribution disc is provided with first ball blocking plates, a first ball outlet is formed between the two adjacent first ball blocking plates, the other side of the disc edge of the ball distribution disc is provided with second ball blocking plates, a second ball outlet is formed between the two adjacent second ball blocking plates, an area from the first ball outlet to the second ball blocking plates is a first ball storage cavity, an area from the second ball outlet to the first ball blocking plates is a second ball storage cavity, and the first ball storage cavity and the second ball storage cavity are separated by a blocking bulge. The invention can reduce transmission links and avoid transmission loss, has no phenomenon that steel balls to be quenched are left in the ball distribution disc, has simple integral structure and saves manufacturing cost and installation space.
Description
Technical field
The invention belongs to steel ball processing equipment technical field, be specifically related to a kind of bulb separation mechanism of steel ball processing machine.
Background technology
The bulb separation mechanism of steel ball processing machine also claims hello the ball mechanism of steel ball processing machine, when there is the quenching tank of one or more in the quenching mechanism of steel ball processing machine, will comes from the rolling and steel ball that introduce raceway of ball rolling machine structure by bulb separation mechanism so and alternately distribute to each bar quenching tank and quench.
In the technical scheme of the quenching mechanism of the steel ball quenching that steel ball quenching that application for a patent for invention publication number CN101177726A provides and CN101177727A recommend, all include bulb separation mechanism (two patent applications all claim to feed ball mechanism), at bulb separation mechanism, CN101177726A has done detailed description for the 7th page to the 8th page the 1st section at specification; And CN101177727A has done detailed description at the 7th page of the 4th to 24 row of specification.In fact, the structure of the bulb separation mechanism in above-mentioned two patent applications is identical, and can play good bulb separation effect.But there is following shortcoming in the bulb separation mechanism of introducing in the above-mentioned patent application scheme: the one, and slippage is big, be unfavorable for energy savings, because the power of bulb separation mechanism comes from the screw rod of the quenching tank of quenching mechanism, because the movement velocity of screw rod is far longer than the movement velocity of the bulb separation dish of bulb separation mechanism, therefore bulb separation mechanism is equipped with a reductor, on screw rod, set firmly a sprocket wheel, on the power input shaft of reductor, set firmly a sprocket wheel equally, the bulb separation dish is fixed on the power output shaft of reductor, connects aforesaid pair of sprocket by chain.Under the screw rod motion state, drive sprocket wheel on the power input shaft be fixed on reductor by chain through being fixed on sprocket wheel on the screw rod, after slowing down, make the work of bulb separation dish; The 2nd, there is the phenomenon of leaving over steel ball in the bulb separation dish, because because the screw rod of the quenching tank of bulb separation mechanism and quenching mechanism is in transmission connection, therefore when the screw rod stop motion of quenching mechanism, the also stop motion thereupon of the bulb separation dish of bulb separation mechanism, just can't introduce quenching tank so still stay the steel ball to be quenched in last middle road storage ball chamber of bulb separation dish, thereby cause waste, quench unless melt down when work in quenching mechanism next time in the back, that is to say that quenching mechanism quits work at every turn, just have at least 3-4 steel ball to stay in bulb separation dish interior (the shown in Figure 3 and CN101177727A's of concrete as seen CN101177726A is shown in Figure 4) and can't enter quenching tank and quench; The 3rd, owing to need be equipped with reductor for bulb separation mechanism, thus cause the bulky of bulb separation mechanism.
In view of the existing shortcoming of bulb separation mechanism in the above-mentioned patent application, the applicant thinks and is necessary to improve then, below the technical scheme that will introduce under this background, produce.
Summary of the invention
Task of the present invention is to provide the screw rod of the quenching tank whether a kind of motion that helps reducing slippage and embody energy savings, bulb separation dish do not quenched mechanism to pin down and uses to leave over the situation of steel ball to be quenched and help reduced volume to use in the bulb separation dish when avoiding occurring quitting work because of quenching mechanism and embody the bulb separation mechanism that saves manufacturing cost and save the steel ball processing machine of installing space.
Task of the present invention is finished like this, and a kind of bulb separation mechanism of steel ball processing machine comprises a frame; One actuating unit, this actuating unit are located on the described frame; One first bulb separation disc carrier and one second bulb separation disc carrier, both are set parallel to each other, and corresponding to a side of the long side direction of described frame; One has the bulb separation dish of bulb separation dish axle, pivot is arranged on the described first bulb separation disc carrier and the second bulb separation disc carrier, and be in transmission connection by described bulb separation dish axle and described actuating unit, side at the dish edge of this bulb separation dish has first kick back that spaced apart being used to prevents that steel ball to be quenched from scurrying out, constitute first ball mouth between two adjacent first kick backs, and the opposite side of the dish edge of bulb separation dish has spaced apart equally and is used to second kick back that prevents that steel ball to be quenched from scurrying out equally, constitute second ball mouth between two adjacent second kick backs, wherein: described first kick back is corresponding with second ball mouth, and second kick back is corresponding with first ball mouth, zone between first ball mouth to the second kick back constitutes the first storage ball chamber, and the zone between second ball mouth to the first kick back constitutes the second storage ball chamber, separates by retaining is prominent between each the first storage ball chamber and the second storage ball chamber.
In a specific embodiment of the present invention, the described first storage ball chamber tilts towards described first ball mouth, and the described second storage ball chamber tilts towards second ball mouth.
In another specific embodiment of the present invention, the size in described first, second storage ball chamber is identical.
In another specific embodiment of the present invention, described actuating unit comprises motor, first drive, second drive and driving-belt, motor is fixed on the described frame, first drive is fixed on the motor shaft of motor, second drive is fixed on the described bulb separation dish axle, one end of driving-belt is set on first drive, and the other end is nested with on second drive.
In another specific embodiment of the present invention, described first, second drive is sprocket wheel, and described driving-belt is a chain.
Also have in the specific embodiment of the present invention, described sprocket wheel is a duplex chain wheel.
More of the present invention and in specific embodiment, have a positioning key on the described bulb separation dish axle, have a keyway on the hole wall of the medium pore of described second drive, keyway matches with positioning key.
In of the present invention and then specific embodiment, described motor is a variable-frequency motor.
The bulb separation dish that technical scheme provided by the invention provides directly and actuating unit be in transmission connection, can reduce transmission link, avoid power transmission loss and be able to energy savings, owing to abandoned the connected mode that in the prior art bulb separation dish is connected with the screw rod of the quenching tank of quenching mechanism, therefore in the bulb separation dish phenomenon of steel ball to be quenched can not appear leaving over, owing to need not to use reductor, so overall structure is terse, both manufacturing expense can be saved, installing space can be saved again.
Description of drawings
Fig. 1 is a specific embodiment of the present invention and application examples structure chart.
The specific embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, the applicant general elaborates in conjunction with the accompanying drawings in the mode of embodiment below, but to the description of embodiment all is not restriction to the present invention program, any according to the present invention's design done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Ask for an interview Fig. 1, in the drawings, provided rolling steel ball discharging guide groove 6 and quenching tank 7 as the steel ball processing machine, wherein, quenching tank 7 has a pair of, and bulb separation provided by the invention mechanism is between rolling steel ball discharging guide groove 6 and quenching tank 7.The frame 1 that provides is the frame structure of cuboid, top mounting power driving device 2 at an end of this frame 1, preferably but not the actuating unit 2 that definitely is limited to comprises motor 21, first, second drive 22,23 and driving-belt 24, motor 21 is variable-frequency motor (also can be described as buncher), an end that is fixed on the top of frame 1 is a left end shown in Figure 1, on the motor shaft 211 of motor 21, fix first drive 22, second drive 23 is fixing with bulb separation dish 5, one end of driving-belt 24 is set on first drive 22, the other end then is set on second drive 23, first, second drive 22,23 are double-stranded wheel, and be duplex chain wheel, therewith adaptably, driving-belt 24 is a chain, and is double strand chain.
Continue to see Fig. 1, one first bulb separation disc carrier 3 and one second bulb separation disc carrier 4 are set in place in parallel with each other in a side of the long side direction of aforesaid frame 1, promptly between aforesaid rolling steel ball discharging guide groove 6 and quenching tank 7, the first bulb separation disc carrier 3 both can be fixedlyed connected with frame 1, also can fix with the terrace of operation field (field of employment), the second bulb separation disc carrier 4 both can be fixed with the field of employment terrace individually, also can fixedly connected with the first bulb separation disc carrier 3, perhaps first, the second bulb separation disc carrier 3,4 make both fixedly connected separately with after the terrace of field of employment is fixing again, or the like.One bulb separation dish 5 is bearing on the aforesaid first bulb separation disc carrier 3 and the second bulb separation disc carrier 4 rotationally by the bulb separation dish axle 54 of its central part, more particularly, be bearing on first, second bulb separation disc carrier 3,4 by pair of bearing 542, because one of them bearing block 542 in the pair of bearing 542 is located at the top of the first bulb separation disc carrier 3, and another bearing block 542 is located at the top of the second bulb separation disc carrier 4, and both keep corresponding.In the present embodiment, bulb separation dish 5 and bulb separation dish axle 54 are made the back separately implement assembling, but also can be with bulb separation dish 5 and bulb separation dish axle 542 integral productions.An end that is in transmission connection with aforesaid actuating unit 2 of bulb separation dish axle 54 should be stretched over outside the bearing block 542 that is located on the first bulb separation disc carrier 3, and be processed with a positioning key 541 at this end, the medium pore 231 of aforesaid second drive 23, promptly be concaved with a keyway 2311 on the hole wall that is used for the medium pore 231 that is in transmission connection with bulb separation dish axle 54 of second drive 23, keyway 2311 matches with positioning key 541.Escape from bulb separation dish axle 54 in order to prevent second drive 23, therefore on the spindle nose of the end that bulb separation dish axle 54 and actuating unit 2 are in transmission connection mutually, be processed with screw thread 543, after second drive 23 installs, revolve and on screw thread, second drive 23 is stopped with hold-down nut.
Still see Fig. 1, spatial domain between the first adjacent kick back 51 of first kick back 51, two that a side of the dish edge of aforesaid bulb separation dish 5 constitutes that spaced apart being used to stop that the steel ball to be quenched that comes from rolling steel ball discharging guide groove 6 scurries out or claim zone (also can claim gap or breach) to constitute second ball mouth 521.Illustrate by Fig. 1 is clear: first kick back 51 is corresponding with second ball mouth 521, and second kick back 52 is corresponding with first ball mouth 511, zone between first ball mouth, 511 to second kick backs 52 or title interval constitute the first storage ball chamber 5111, and zone between second ball mouth, 521 to first kick backs 51 or title interval constitute the second storage ball chamber 5211, separate by retaining prominent 53 between each first, second storage ball chamber 5111,5211, in order to avoid gang up between first, second storage ball chamber 5111,5211.The first storage ball chamber 5111 tilts towards first ball mouth 511, equally, the second storage ball chamber 5211 tilts towards second ball mouth 521, and the size in first, second storage ball chamber 5111,5211 is identical, and its big or small degree should satisfy the illustrated requirement for the treatment of that hardened steel ball 8 is held.In the present embodiment, do not need to limit,, can use cylinder fully though be the column of rectangle because show retaining prominent 53 in the drawings to being used to separate first, second retaining of storing ball chamber 5111,5211 prominent 53, and even use dividing plate or the like.By the said structure of bulb separation dish 5 as can be known, can be to aforesaid two quenching tank 7 release, that is to say, the hardened steel ball 8 for the treatment of in the first storage ball chamber 5111 can only be fed one of them quenching tank 7 (quenching tank 7 of front shown in Figure 1) of giving a pair of quenching tank 7 from first ball mouth 511, and the hardened steel ball 8 for the treatment of in the second storage ball chamber 5211 can only be fed to another quenching tank 7 (quenching tank 7 of back shown in Figure 1) from second ball mouth 521, thereby realizes the balanced ball (release) of feeding.
The applicant sketches use of the present invention, forging is that the rolling hardened steel ball 8 for the treatment of is drawn from rolling steel ball discharging guide groove 6, this moment is under the work of actuating unit 2,5 rotations of bulb separation dish, treat that hardened steel ball 8 just enters in first, second storage ball chamber 5111,5211, and the ball mouth 511 by the first storage ball chamber 5111 is drawn, and enters quenching tank 7 and quenches, and is drawn by the ball mouth 521 in the second storage ball chamber 5211 simultaneously and enters quenching tank 7 quenchings.In entire work process,, can not go out existing ball situation so in the bulb separation dish 5 even if quenching tank 7 temporarily quits work or work team quits work when finishing yet.
Claims (7)
1. the bulb separation mechanism of a steel ball processing machine is characterized in that comprising a frame (1); One actuating unit (2), this actuating unit (2) are located on the described frame (1); One first bulb separation disc carrier (3) and one second bulb separation disc carrier (4), both are set parallel to each other, and corresponding to a side of the long side direction of described frame (1); One has the bulb separation dish (5) of bulb separation dish axle (54), pivot is arranged on the described first bulb separation disc carrier (3) and the second bulb separation disc carrier (4), and be in transmission connection by described bulb separation dish axle (54) and described actuating unit (2), side at the dish edge of this bulb separation dish (5) has first kick back (51) that spaced apart being used to prevents that steel ball to be quenched from scurrying out, constitute first ball mouth (511) between two adjacent first kick backs (51), and the opposite side of the dish edge of bulb separation dish (5) has spaced apart equally and is used to second kick back (52) that prevents that steel ball to be quenched from scurrying out equally, constitute second ball mouth (521) between two adjacent second kick backs (52), wherein: described first kick back (51) is corresponding with second ball mouth (521), and second kick back (52) is corresponding with first ball mouth (511), constitute the first storage ball chamber (5111) from first ball mouth (511) to the zone between second kick back (52), store ball chamber (5211) and constitute second from second ball mouth (521) to the zone between first kick back (51), separate by retaining prominent (53) between each the first storage ball chamber (5111) and the second storage ball chamber (5211), described actuating unit (2) comprises motor (21), first drive (22), second drive (23) and driving-belt (24), motor (21) is fixed on the described frame (1), first drive (22) is fixed on the motor shaft (211) of motor (21), second drive (23) is fixed on the described bulb separation dish axle (54), one end of driving-belt (24) is set on first drive (22), and the other end is nested with on second drive (23).
2. the bulb separation mechanism of steel ball processing machine according to claim 1 is characterized in that the described first storage ball chamber (5111) tilts towards described first ball mouth (511), and the described second storage ball chamber (5211) tilts towards second ball mouth (521).
3. the bulb separation mechanism of steel ball processing machine according to claim 1 and 2 is characterized in that the size in described first, second storage ball chamber (5111,5211) is identical.
4. the bulb separation mechanism of steel ball processing machine according to claim 1 is characterized in that described first, second drive (22,23) is sprocket wheel, and described driving-belt (24) is a chain.
5. the bulb separation mechanism of steel ball processing machine according to claim 4 is characterized in that described sprocket wheel is a duplex chain wheel.
6. the bulb separation mechanism of steel ball processing machine according to claim 1, it is characterized in that having a positioning key (541) on the described bulb separation dish axle (54), have a keyway (2311) on the hole wall of the medium pore (231) of described second drive (23), keyway (2311) matches with positioning key (541).
7. the bulb separation mechanism of steel ball processing machine according to claim 1 is characterized in that described motor (21) is a variable-frequency motor.
Priority Applications (1)
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CN2010101892934A CN101829928B (en) | 2010-06-02 | 2010-06-02 | Ball distribution mechanism of steel ball processor |
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CN2010101892934A CN101829928B (en) | 2010-06-02 | 2010-06-02 | Ball distribution mechanism of steel ball processor |
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CN101829928B true CN101829928B (en) | 2011-07-20 |
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CN104647114B (en) * | 2013-11-25 | 2018-03-30 | 浙江跃岭股份有限公司 | A kind of accessory puts dispensing device |
CN104164552A (en) * | 2014-08-08 | 2014-11-26 | 苏州中门子科技有限公司 | Quenching system used in steel ball production |
CN105173251B (en) * | 2015-07-20 | 2017-07-14 | 江阴东邦钢球机械有限公司 | Automatic ball feeding machine structure |
CN105600398B (en) * | 2015-11-23 | 2017-11-21 | 倪煌斌 | Autogenous cutting moves the ball detent mechanism of control |
CN107487623B (en) * | 2017-08-31 | 2023-02-28 | 苏州健雄职业技术学院 | Efficient adjustable steel ball separating device and working method thereof |
CN111438313A (en) * | 2020-04-30 | 2020-07-24 | 重庆市璧山区茂渝机械制造有限公司 | Ring rolling production line |
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US4223781A (en) * | 1978-08-10 | 1980-09-23 | Stelron Cam Company | Endless conveyor construction |
US4326644A (en) * | 1979-12-28 | 1982-04-27 | Savin Corporation | Sawtooth feeder with jam preventer |
US4354329A (en) * | 1980-09-22 | 1982-10-19 | Bryant Grinder Corporation | Loader for grinding machine |
US4492300A (en) * | 1981-05-27 | 1985-01-08 | Savin Corporation | Resilient-feed ball injector for microballistic printer |
CN100497666C (en) * | 2007-12-10 | 2009-06-10 | 陈刚 | Steel ball quenching machine |
JP5250862B2 (en) * | 2008-03-07 | 2013-07-31 | 新日鉄住金エンジニアリング株式会社 | Rotary steel ball cutting device |
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Address after: 215557 Suzhou Province Economic Development Zone, Changshu high tech Industrial Park, sunshine Avenue, No. 68 Patentee after: CHANGSHU FEIFAN NEW MATERIAL CO., LTD. Address before: 215542, No. 1, North Road, Chang Kun Industrial Park, Jiangsu, Changshou City Patentee before: Changshu Feiean Metalwork Co., Ltd. |