CN101823145A - Continuous model casting device of metal - Google Patents
Continuous model casting device of metal Download PDFInfo
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- CN101823145A CN101823145A CN 201010185475 CN201010185475A CN101823145A CN 101823145 A CN101823145 A CN 101823145A CN 201010185475 CN201010185475 CN 201010185475 CN 201010185475 A CN201010185475 A CN 201010185475A CN 101823145 A CN101823145 A CN 101823145A
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Abstract
A continuous model casting device of metal belongs to the model casting device of metal, in particular relates to a continuous working device for shaping, pouring, conveying and cleaning. The device comprises a vertical molding machine, a scale conveyer, a vibration shakeout machine, a sand sieving machine and a pouring ladle connected in turn, and is characterized in that a stable mechanism is installed above a discharge table plate of the vertical molding machine; a chain plate conveyer is installed between the vertical molding machine and the scale conveyer, the chain plate and the discharge table plate are tangentially crossed at a main wheel; a sand mould is mounted on the discharge table plate and the chain plate; and the chain plate conveyer is movably provided with a sand mould bottom plate. The device has the following advantages: the structure is novel, compact and rational, thereby avoiding backing accident of the sand mould, continuously and stably moving the sand mould, greatly reducing damage of the sand mould, improving the quality of cast piece, improving the product pass ratio; the sand mould material, molten iron and power consumption are lowered; the control program and equipment are simplified, the operation is convenient, the conveying speed is improved, and the equipment working ratio is improved, thereby guaranteeing continuous and successful shaping, pouring, conveying and cast piece cleaning.
Description
Technical field
The invention belongs to the metal pattern casting device, relate in particular to the device of working continuously of moulding, casting and the conveying of casting.
Background technology
Current, the metal pattern casting tinuous production of production identical parts is made of continuously vertical moulding machine, conveying platen, synchronous clamping device, scale conveyer and vibratory shakeout machine, carry the platen both sides that the synchronous clamping device of certain group of number is set, casting ladle is suspended from carries the platen top.The sand mold that vertical moulding machine is made, be pushed out to the discharging platen by the pusher that is provided with in the moulding machine, clamping device presss from both sides sand mold singly to carrying on the platen synchronously, sand mold of every release, the action that clamping device just will repeat clamp-mention-move forward-unclamp-to retreat, sand mold is just transported continuously to scale conveyer, vibratory shakeout machine and is moved, and sand mold is cast in moving process, realizes that sand mold moulding, casting, sand mold are carried and cleaning is carried out continuously.Its shortcoming is: sand mold moves by lazy-tongs clamping and moves, and to falling into the clampings repeatedly that the scale conveyer will experience up to a hundred times, the sand mold badly broken influences casting quality from the discharging platen for sand mold, and qualification rate is low; Sand mould material, molten iron and power consumption height; Control program and equipment complexity, travelling speed is slow, fault is many, and the influence casting is produced and carried out smoothly.
Summary of the invention
In order to overcome the defective that prior art exists, the purpose of this invention is to provide a kind of continuous model casting device of metal, avoid sand mold to fall away accident and take place, reduce sand mold and damage, improve product percent of pass; Reduce sand mould material, molten iron and power consumption; Improve travelling speed, increase work efficiency, guarantee to produce and carry out smoothly.
The continuous model casting device of metal, constitute by the vertical moulding machine, apron conveyer, vibratory shakeout machine, sand sieving machine and the casting ladle that connect successively, characteristics are that the discharging platen top of vertical moulding machine is provided with stabilizing mechanism, push down sand mold when pusher retreats, and prevent that sand mold from falling away accident and taking place; Establish chain scraper conveyor between vertical moulding machine and the scale conveyer, the carrier bar of chain scraper conveyor and discharging platen be tangent intersecting at the great wheel place, the sand mold that pusher is released places on discharging platen and the carrier bar, the surface of discharging platen and carrier bar is in the same plane, pusher promotes sand mold and steadily moves, and sand mold drives carrier bar and orbits; Removable mounting sand mold seat board on the chain scraper conveyor, when starting shooting for the first time, removable mounting is on carrier bar, and the stable several sand molds that begin to release prevent the sand mold overturning.
Described stabilizing mechanism is connected and composed by portal and hydraulic cylinder, column and crossbeam connect into portal, column is located at discharging platen both sides, hydraulic cylinder is fixed on the crossbeam, and pressing plate is connected the free end of hydraulic cylinder, the lifting of Driven by Hydraulic Cylinder pressing plate, pressing plate descends, push down sand mold, pressing plate is mentioned, and unclamps sand mold.
Described sand mold seat board vertically is connected with base plate by riser, and brace supports, and is connected on riser and the base plate; Establish pin hole on the base plate.
Described chain scraper conveyor is connected and composed by support, track, great wheel, tail wheel, roller and carrier bar, and great wheel and tail wheel are located at the support two ends, and track is located on the support; Carrier bar and carrier bar be end to end to become the revolution loop chain, places on great wheel, tail wheel and the track, and tail-gear spindle also is provided with tail wheel reversing drive unit to the side, is connected with tail wheel during the reversing carrier bar, auxiliary carrier bar reversing, when normally moving tail wheel with reverse drive unit and separate.
Described carrier bar is connected to form by flat board, chain and axle, roller; Flat board is established and is established bolt hole on bolt hole and the chain and match, by bolting; Also establish pin hole on the flat board, match, fix by latch with pin hole on the base plate of sand mold seat board; Axis hole is established at the chain two ends, and roller is by the two ends of bearing fixing at axle, and axle is fixed on the chain by steel bushing, is connected by axle between two carrier bars;
Distance between described two rollers equates that with distance between great wheel, adjacent two teeth groove of tail wheel two rollers, two teeth groove adjacent with great wheel/tail wheel adjacent when guaranteeing to rotate mesh.
The casting production process is: sand mold seat board removable mounting on carrier bar, to block the several sand molds that begin to release, is avoided the sand mold overturning.When the sand mold that moulding machine is made was pushed out to the stabilizing mechanism below by pusher, stabilizing mechanism pressed down, and pusher is return, and carries on the stabilizing mechanism then; When the 2nd sand mold is pushed out to the stabilizing mechanism below, promote the 1st sand mold reach, shift out stabilizing mechanism after, stabilizing mechanism presses down again, pushes down the 2nd sand mold, pusher retreats, stabilizing mechanism is carried on again, so repeatedly carries out continuously, sand mold drives the carrier bar reach.When the sand mold arrangement runs up to the 10-15 piece, begin the molten iron of casting, and remove the sand mold seat board, moulding, casting, conveying are proceeded.When sand mold entered the chain scraper conveyor end, sand mold fell on the scale conveyer, delivers to vibratory shakeout machine, clear up, and foundry goods and sand separation, sand is recycled through screening.
Compared with prior art, advantage is novel structure, compactness, rationally, avoids sand mold to fall away the generation of accident, does not have displacement between sand mold and the carrier bar, and sand mold steadily moves continuously, significantly reduces the sand mold breakage, improves casting quality, improves product percent of pass; Reduce sand mould material, molten iron and power consumption; Control program and simplified equipment, handled easily has improved equipment availability efficient, and travelling speed improves more than three times, improves work efficiency, and assurance moulding, casting, conveying and casting cleaning are carried out smoothly.
Description of drawings
The continuous model casting device structural representation of Fig. 1 metal.
The stabilizing mechanism structural representation of this device of Fig. 2.
The sand mold base plate structure schematic diagram of this device of Fig. 3.
The structural representation of the chain scraper conveyor of this device of Fig. 4.
The vertical view of Fig. 5 Fig. 4.
The A portion enlarged drawing of Fig. 6 Fig. 5.
The side view of Fig. 7 Fig. 6.
Fig. 8 is carrier bar and chain connection diagram.
The specific embodiment
As seen from Figure 1, the continuous model casting device of metal, connect successively by vertical moulding machine 1, stabilizing mechanism 3, chain scraper conveyor 4, apron conveyer 8, vibratory shakeout machine 9, sand sieving machine 10 and to constitute, stabilizing mechanism 3 is located at the top of vertical moulding machine discharging platen 2, and casting ladle 6 is suspended from chain scraper conveyor 4 tops.The sand mold 5 that vertical moulding machine 1 is made, shift onto by the pusher of establishing in the vertical moulding machine 1 (among the figure mark) on the carrier bar of the discharging platen 2 of stabilizing mechanism 3 belows and chain scraper conveyor 4, and then fall into scale conveyer 8, send into vibratory shakeout machine 9 and sand sieving machine 10, the cleaning foundry goods.
As seen from Figure 2, stabilizing mechanism 3 connects into portal by column 11, crossbeam 12, and column 11 stands on the both sides of discharging stand 2, hydraulic cylinder 13 is fixed on the crossbeam 12, pressing plate 14 is connected the free end of hydraulic cylinder 13, and hydraulic cylinder 13 drives pressing plates 14 liftings, pushes down or unclamps sand mold 5.
As seen from Figure 3, sand mold seat board 7 vertically is connected with riser 17 by base plate 15, brace 16 is supported on riser 17 and the base plate 15, establish latch 26 holes on the base plate 15, sand mold seat board 7 by latch 26 removable mountings on carrier bar 22, vertical plane leans sand mold 5 and prevents sand mold 5 overturnings, and sand mold 5 removes sand mold seat board 7 after arranging and building up to the 10-15 piece.
By Fig. 4, Fig. 5 as can be seen, chain scraper conveyor 4 is connected to form by support 18, track 19, great wheel 20, tail wheel 21 and carrier bar 22, great wheel 20 and tail wheel 21 are located at the two ends of support 18, and carrier bar and carrier bar connect into the revolution loop chain from beginning to end, place on great wheel 20, tail wheel 21 and the track 19; The axially other tail wheel 21 reversing drive units 31 that are provided with of tail wheel 21 during the reversing carrier bar, are connected with tail wheel 21, auxiliary carrier bar 22 reversings, and tail wheel 21 separates with the reversing drive unit when normally moving.
By Fig. 6, Fig. 7, Fig. 8 as can be seen, carrier bar 22 is connected to form by flat board 23, chain 24 and axle 27, roller 30.Dull and stereotyped 23 establish and establish bolt hole 25 holes on bolt 25 holes and the chain 24 and match, and by bolt 25 flat board 23 and chain 24 are fixed together; Dull and stereotyped 23 establish latch 26 holes, match with latch 26 holes that the base plate 15 of sand mold seat board 7 is established, sand mold seat board 7 by latch 26 removable mountings on carrier bar 22.Axle 27 holes are established at chain 24 two ends, and roller 30 is packed in axle 27 two ends by bearing, and axle 27 is packed on the chain 24 by steel bushing, is connected by axle 27 between two carrier bars.Can see further that also the distance on the distance between two rollers 30 that carrier bar 22 is divided into and great wheel 20/ tail wheel 21 between adjacent two teeth groove equates, when guaranteeing that chain scraper conveyor 4 rotates, roller 30 and teeth groove engagement.
Claims (6)
1. the continuous model casting device of metal, constitute by the vertical moulding machine (1) that connects successively, scale conveyer (8), vibratory shakeout machine (9), sand sieving machine (10) and casting ladle (6), it is characterized in that stabilizing mechanism (3) is established in the top of the discharging platen (2) of vertical moulding machine (1); Establish chain scraper conveyor (4) between vertical moulding machine (1) and the scale conveyer (8), the carrier bar of chain scraper conveyor (22) is located tangent intersecting with discharging platen (2) in great wheel (20), the sand mold of releasing (5) places on discharging platen (2) and the carrier bar (22), and discharging platen (2) is in the same plane with carrier bar (22) surface; Go back removable mounting sand mold seat board (7) on the chain scraper conveyor (4), stablize sand mold (5).
2. according to the continuous model casting device of the described metal of claim 1, it is characterized in that described stabilizing mechanism (3) connects into portal by column (11) and crossbeam (12), column (11) is located at the both sides of discharging platen (2), hydraulic cylinder (13) is fixed on the crossbeam (12), and pressing plate (14) is connected the free end of hydraulic cylinder (13).
3. according to the continuous model casting device of the described metal of claim 1, it is characterized in that described sand mold seat board (7) by base plate (15), the vertical connection of riser (17), is supported by brace (16), be connected on riser (17) and the base plate (15); Establish the hole of latch (26) on the base plate (15).
4. according to the continuous model casting device of the described metal of claim 1, it is characterized in that described chain scraper conveyor (4) is connected to form by support (18), track (19), great wheel (20), tail wheel (21) and carrier bar (22), great wheel (20) and tail wheel (21) are located at the two ends of support (18), and track (19) is located on the support (18); Carrier bar (22) becomes to turn round loop chain with carrier bar is end to end, places on great wheel (20), tail wheel (21), the track (19); The axially other tail wheel reversing drive unit (31) that is provided with of tail wheel (21).
5. according to the continuous model casting device of the described metal of claim 4, it is characterized in that described carrier bar (22) is connected to form by dull and stereotyped (23), chain (24) and axle (27), roller (30); Dull and stereotyped (23) are established the bolt hole of establishing on bolt (25) hole and the chain (24) and matched, and are fixing by bolt (25); Dull and stereotyped (23) are also established latch (26) hole of establishing on the seat board (15) of latch (26) hole and sand mold seat board and are matched, and are fixed by latch (26); Chain (24) two ends establish the axle (27) hole, roller (30) by bearing (29) be packed in the axle (27) two ends, the axle (27) be packed on the chain (24) by steel bushing (28), connect by axle (27) between two carrier bars (22).
6. according to the continuous model casting device of the described metal of claim 5, it is characterized in that the distance between described two rollers (30) equates with distance between last adjacent two teeth groove of great wheel (20)/tail wheel (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101854754A CN101823145B (en) | 2010-05-28 | 2010-05-28 | Continuous model casting device of metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101854754A CN101823145B (en) | 2010-05-28 | 2010-05-28 | Continuous model casting device of metal |
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| Publication Number | Publication Date |
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| CN101823145A true CN101823145A (en) | 2010-09-08 |
| CN101823145B CN101823145B (en) | 2011-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101854754A Expired - Fee Related CN101823145B (en) | 2010-05-28 | 2010-05-28 | Continuous model casting device of metal |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231024A (en) * | 2013-04-18 | 2013-08-07 | 界首市铁红机电有限公司 | Seamless motor housing automatic casting process |
| CN103962543A (en) * | 2014-05-29 | 2014-08-06 | 温州职业技术学院 | Conveying equipment for automatic investment casting production line |
| CN103990790A (en) * | 2014-04-16 | 2014-08-20 | 宁国东方碾磨材料股份有限公司 | Casting production system |
| CN104960842A (en) * | 2015-06-19 | 2015-10-07 | 济南市平阴县玛钢厂 | Malleable iron casting chain plate conveyor |
| CN107983945A (en) * | 2017-11-08 | 2018-05-04 | 马鞍山市万鑫铸造有限公司 | The continuous model casting device of metal |
| CN110899686A (en) * | 2019-11-30 | 2020-03-24 | 韶关一本机械设备有限公司 | Casting production line special for double static pressure |
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| CN1059486A (en) * | 1991-09-05 | 1992-03-18 | 谭永福 | The semi-hulling modelling production line |
| CN1179739A (en) * | 1995-03-30 | 1998-04-22 | 乔治·费希尔·迪萨公司 | Method and arrangement for conveying moulds with castings therein |
| EP0878258A1 (en) * | 1997-05-14 | 1998-11-18 | Heinrich Wagner Sinto Maschinenfabrik GmbH | Casting plant |
| CN2832359Y (en) * | 2005-04-21 | 2006-11-01 | 天津市亨特尔机电发展有限公司 | Step and step type casting mold delivery device |
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| CN101274355A (en) * | 2007-12-24 | 2008-10-01 | 安徽富华电子有限公司 | Device for producing copper anode plate and method thereof |
| JP2009214138A (en) * | 2008-03-11 | 2009-09-24 | Sintokogio Ltd | Facility and method for sand mold press casting |
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2010
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH371225A (en) * | 1959-05-19 | 1963-08-15 | Taccone Russel William | Process for the continuous manufacture of sand molds and castings and installation for the implementation of this process |
| CS258006B1 (en) * | 1981-05-18 | 1988-07-15 | Guenther Huebsch | Equipment for homogeneous piece components transportation especially foundry mould boxes |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231024A (en) * | 2013-04-18 | 2013-08-07 | 界首市铁红机电有限公司 | Seamless motor housing automatic casting process |
| CN103990790A (en) * | 2014-04-16 | 2014-08-20 | 宁国东方碾磨材料股份有限公司 | Casting production system |
| CN103990790B (en) * | 2014-04-16 | 2016-06-01 | 宁国东方碾磨材料股份有限公司 | A kind of castings production system |
| CN103962543A (en) * | 2014-05-29 | 2014-08-06 | 温州职业技术学院 | Conveying equipment for automatic investment casting production line |
| CN103962543B (en) * | 2014-05-29 | 2015-11-18 | 温州职业技术学院 | The conveying equipment of precision-investment casting automatic production line |
| CN104960842A (en) * | 2015-06-19 | 2015-10-07 | 济南市平阴县玛钢厂 | Malleable iron casting chain plate conveyor |
| CN107983945A (en) * | 2017-11-08 | 2018-05-04 | 马鞍山市万鑫铸造有限公司 | The continuous model casting device of metal |
| CN107983945B (en) * | 2017-11-08 | 2019-04-23 | 马鞍山市万鑫铸造有限公司 | The continuous model casting device of metal |
| CN110899686A (en) * | 2019-11-30 | 2020-03-24 | 韶关一本机械设备有限公司 | Casting production line special for double static pressure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101823145B (en) | 2011-11-16 |
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Owner name: MA'ANSHAN FANGYUAN POWER TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: DAJIUBAO TECHNOLOGY IMPORT (MA'ANSHAN) CO., LTD. Effective date: 20110915 |
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Effective date of registration: 20110915 Address after: 243000 Anhui city of Ma'anshan province Jinjiazhuang District Jinjiazhuang Industrial Park Chemical Road No. 300 1 Applicant after: Ma'anshan Fangyuan Power Technology Co., Ltd. Address before: 243000 Anhui city of Ma'anshan province Jinjiazhuang District Cihu Chemical Industry Road No. 2 Applicant before: Dajiubao Technology Imported (Maanshan) Co., Ltd. |
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Granted publication date: 20111116 Termination date: 20170528 |