CN101818425A - Vibrating and flattening device for impregnation production line of carbon fiber prepreg - Google Patents

Vibrating and flattening device for impregnation production line of carbon fiber prepreg Download PDF

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Publication number
CN101818425A
CN101818425A CN201010133982A CN201010133982A CN101818425A CN 101818425 A CN101818425 A CN 101818425A CN 201010133982 A CN201010133982 A CN 201010133982A CN 201010133982 A CN201010133982 A CN 201010133982A CN 101818425 A CN101818425 A CN 101818425A
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China
Prior art keywords
vibrating
rollers
carbon fiber
frequency motor
variable
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CN201010133982A
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Chinese (zh)
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CN101818425B (en
Inventor
刘澄厚
李元凯
赵树奇
王佳亮
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Hengli Petrochemical Co Ltd
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Dalian Rubber and Plastics Machinery Co Ltd
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Priority to CN2010101339823A priority Critical patent/CN101818425B/en
Publication of CN101818425A publication Critical patent/CN101818425A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The invention discloses a vibrating and flattening device for an impregnation production line of a carbon fiber prepreg, comprising a splitting comb (1) with adjustable spacing, a variable frequency motor reduction gear (2), a cam shaft (3), two vibrating rollers (4), three groups of lifting rollers (5), a support (6) and a fixed roller (7). The splitting comb (1) with adjustable spacing, the reduction gear for the variable frequency motor (2), the cam shaft (3), two vibrating rollers (4), the lifting rollers (5) and the fixed roller (7) are jointly arranged on the support (6); the splitting comb (1) with adjustable spacing is arranged on the left side of the support (6), and the rear end of the splitting comb (1) with adjustable spacing is equipped with the variable frequency motor reduction gear (2); two vibrating rollers (4) are arranged on the rear end of the variable frequency motor reduction gear (2); the cam shaft (3) is arranged between two vibrating rollers (4); three groups of lifting rollers (5) are arranged behind two vibrating rollers (4); and the fixed roller (7) is arranged under three groups of lifting rollers (5).

Description

Vibrating and flattening device for impregnation production line of carbon fiber prepreg
Technical field
The present invention and a kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg.
Background technology
Impregnation production line of carbon fiber prepreg is the key equipment that carbon fiber prepreg is produced, its performance, precision, stability directly influences quality of item, and the operation principle of carbon fiber prepreg production line is: carbon fiber bundle is derived by the spindle room ties up the cloth shape after be nothing after the preheating, arrangement, flattening; Treat to enter impregnation unit and applying unit successively after upper and lower surface sticks the release liners of roller coating epoxy resin; Under cement dipping machine and make-up machine roller squeezing action, be aided with suitable technological temperature, the glued membrane on the release liners then is transferred to the carbon fiber upper and lower surface, and further penetrates between the fiber; Prepreg after soaking into is thrown off the release liners that upper and lower surface covers behind cooling curing, carry out deburring and divide sanction; Prepreg after the deburring is collected rolling by batching apparatus, finishes the once two-sided impregnation of carbon fiber prepreg.
Has high importance at carbon fiber flattening process in process of production, the effect of its flattening has directly determined the precision of end article, usually adopted the method for air flattening in the impregnation production technology in the past, be about to blast injection to carbon fiber surface, the fiber combing flattened by penetrating of air-flow.This mode is difficult to control because of compressed-air actuated flow, pressure stability, and the flattening effect is unsatisfactory.Put us at this and developed the impregnation production line of carbon fiber prepreg vibrating and flattening device.
Summary of the invention
The object of the invention provides a kind of impregnation production line of carbon fiber prepreg flattening device, is used for replaces air to flatten, and flattens effect to improve carbon fiber, improves quality of item.
The technical scheme that the present invention is adopted for achieving the above object is: a kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg, the shunting comb (1) that comprises adjustable distance, variable-frequency motor reductor (2), camshaft (3), two vibrating rollers (4), three groups of dance rollers (5), support (6) and fixed roll (7), the shunting comb (1) of described adjustable distance, variable-frequency motor reductor (2), camshaft (3), two vibrating rollers (4), dance roller (5), fixed roll (7) is located on the support (6) jointly, the shunting comb (1) of described adjustable distance is located at support (6) left end, shunting comb (1) rear end of described adjustable distance is provided with variable-frequency motor reductor (2), described two vibrating rollers (4) are located at variable-frequency motor reductor (2) rear end, described camshaft (3) is positioned between two vibrating rollers (4), be provided with three groups of dance rollers (5) behind described two vibrating rollers (4), described fixed roll (7) is located at described three groups of dance rollers (5) below.
The shunting comb (1) of described adjustable distance is made up of handwheel (11), screw mandrel (12), slay (13) and draw point (14).
Described dance roller (5) is provided with the spiral lifting device.
A kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg of the present invention compared with prior art has following beneficial effect:
1, running part adopts the variable-frequency motor reductor to drive the bent axle rotation, can realize the online adjustment of vibration frequency according to production process.
2, the spiral lifting roll form has been stablized the flattening effect of carbon fiber.
3, shunting comb structure intensifier applicability, practicality easy and simple to handle.
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
Description of drawings
Fig. 1 is the front view of a kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg of the present invention;
Fig. 2 is the vertical view of a kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg of the present invention;
Fig. 3 is a kind of vibrating and flattening device for impregnation production line of carbon fiber prepreg shunting of the present invention comb structural representation.
Among the figure: 1, shunting comb; 2, variable-frequency motor reductor; 3, camshaft; 4, vibrating roller; 5, dance roller; 6, support; 7, fixed roll; 11, handwheel; 12, screw mandrel; 13, slay; 14 draw points.
The specific embodiment
As Fig. 1, shown in Figure 2, vibrating and flattening device for impregnation production line of carbon fiber prepreg of the present invention comprises the shunting comb 1 of adjustable distance, variable-frequency motor reductor 2, camshaft 3, two vibrating rollers 4, three groups of dance rollers 5, support 6 and fixed roll 7, the shunting comb 1 of described adjustable distance, variable-frequency motor reductor 2, camshaft 3, two vibrating rollers 4, dance roller 5, fixed roll 7 is located on the support 6 jointly, the shunting comb 1 of described adjustable distance is located at support 6 left ends, the shunting of described adjustable distance is combed 1 rear end and is provided with variable-frequency motor reductor 2, described two vibrating rollers 4 are located at variable-frequency motor reductor 2 rear ends, described camshaft 3 is between two vibrating rollers 4, be provided with three groups of dance rollers 5 behind described two vibrating rollers 4, described fixed roll 7 is located at described three groups of dance roller 5 belows.
Shunting comb 1 structure is that handwheel 11, screw mandrel 12 connect slay 13, draw point 14 is housed on the slay 13, by shaking handwheel 11, screw mandrel 12, change slay 13 angles, thereby the gap between the change draw point 14 is to adapt to the carbon fiber bundle of different size, and same category of device was prepared the shunting comb of many specifications in advance relatively in the past, changed the mode that the goods specification is promptly changed, this structure is more economical, operates simpler and more direct.
Carbon fiber bundle is passed by the gap of 14 of draw points and enters 4 of two vibrating rollers arranged side by side.Vibrating roller 4 is driven by camshaft 3 by variable-frequency motor reductor 2, wobbler action at camshaft 3, two vibrating rollers 4 relatively move on axis direction, and travel frequency can be adjusted by variable-frequency motor reductor 2, and mobile range is then by the decision of the maximum eccentricity amount between two cams on the camshaft 3.It is diffusing by relatively moving of 4 of two vibrating rollers carbon fiber bundle to be shaken, and evenly paves along vibrating roller 4 surfaces.
Dance roller 5 is provided with the spiral lifting device, can manually shake lifter drive roller and move up and down.The effect of spiral lifting roller is to cooperate by changing the distance between dance roller 5 and the fixed roll 7 with its below fixed roll 7, changes the tensioning degree and the cornerite of carbon fiber, and effect is paved in the expansion of Stable Carbon fiber.

Claims (3)

1. vibrating and flattening device for impregnation production line of carbon fiber prepreg, it is characterized in that: the shunting comb (1) that comprises adjustable distance, variable-frequency motor reductor (2), camshaft (3), two vibrating rollers (4), three groups of dance rollers (5), support (6) and fixed roll (7), the shunting comb (1) of described adjustable distance, variable-frequency motor reductor (2), camshaft (3), two vibrating rollers (4), dance roller (5), fixed roll (7) is located on the support (6) jointly, the shunting comb (1) of described adjustable distance is located at support (6) left end, shunting comb (1) rear end of described adjustable distance is provided with variable-frequency motor reductor (2), described two vibrating rollers (4) are located at variable-frequency motor reductor (2) rear end, described camshaft (3) is positioned between two vibrating rollers (4), be provided with three groups of dance rollers (5) behind described two vibrating rollers (4), described fixed roll (7) is located at described three groups of dance rollers (5) below.
2. a kind of precise adjustable pitch device for spreading machine according to claim 1 is characterized in that: the shunting comb (1) of described adjustable distance is because wheel (11), screw mandrel (12), slay (13) and draw point (14) composition.
3. a kind of precise adjustable pitch device for spreading machine according to claim 1 is characterized in that: described dance roller (5) is provided with the spiral lifting device.
CN2010101339823A 2010-03-26 2010-03-26 Vibrating and flattening device for impregnation production line of carbon fiber prepreg Active CN101818425B (en)

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CN2010101339823A CN101818425B (en) 2010-03-26 2010-03-26 Vibrating and flattening device for impregnation production line of carbon fiber prepreg

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002787A (en) * 2010-11-03 2011-04-06 舟山市岱山飞舟新材料有限公司 Carbon fiber expansion device
CN102517691A (en) * 2011-11-08 2012-06-27 大连橡胶塑料机械股份有限公司 Up-down vibration flattening device
CN102776646A (en) * 2012-08-09 2012-11-14 常州市第八纺织机械有限公司 Carbon fiber yarn fiber-stretching mechanism
CN103080402A (en) * 2010-09-06 2013-05-01 Bsh博世和西门子家用电器有限公司 Method and device for controlling a domestic appliance, using smart metering
CN105256431A (en) * 2015-10-30 2016-01-20 常州市新创复合材料有限公司 High-performance fiber warping machine
CN106894139A (en) * 2015-12-17 2017-06-27 聚合兴企业有限公司 The exhibition yarn feeding device of carbon fiber multiple-axial vibrations
TWI595137B (en) * 2015-11-25 2017-08-11 Carbon fiber multiaxial vibration spreader device
CN108588946A (en) * 2018-05-18 2018-09-28 常州市新创智能科技有限公司 Carbon fiber opens up fine device online

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012215772B3 (en) * 2012-09-05 2013-12-24 Georg Sahm Gmbh & Co. Kg Winding material spreader

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6094791A (en) * 1997-04-10 2000-08-01 Toray Industries, Inc. Method and apparatus for opening reinforcing fiber bundle and method of manufacturing prepreg
CN2397132Y (en) * 1999-03-29 2000-09-20 沈全松 Sley

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6094791A (en) * 1997-04-10 2000-08-01 Toray Industries, Inc. Method and apparatus for opening reinforcing fiber bundle and method of manufacturing prepreg
CN2397132Y (en) * 1999-03-29 2000-09-20 沈全松 Sley

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103080402A (en) * 2010-09-06 2013-05-01 Bsh博世和西门子家用电器有限公司 Method and device for controlling a domestic appliance, using smart metering
CN103080402B (en) * 2010-09-06 2016-02-24 Bsh家用电器有限公司 The method and apparatus of housed device is controlled when using Intelligent current gauge
CN102002787A (en) * 2010-11-03 2011-04-06 舟山市岱山飞舟新材料有限公司 Carbon fiber expansion device
CN102517691A (en) * 2011-11-08 2012-06-27 大连橡胶塑料机械股份有限公司 Up-down vibration flattening device
CN102517691B (en) * 2011-11-08 2013-08-28 大连橡胶塑料机械股份有限公司 Up-down vibration flattening device
CN102776646A (en) * 2012-08-09 2012-11-14 常州市第八纺织机械有限公司 Carbon fiber yarn fiber-stretching mechanism
CN102776646B (en) * 2012-08-09 2014-05-07 常州市第八纺织机械有限公司 Carbon fiber yarn fiber-stretching mechanism
CN105256431A (en) * 2015-10-30 2016-01-20 常州市新创复合材料有限公司 High-performance fiber warping machine
TWI595137B (en) * 2015-11-25 2017-08-11 Carbon fiber multiaxial vibration spreader device
CN106894139A (en) * 2015-12-17 2017-06-27 聚合兴企业有限公司 The exhibition yarn feeding device of carbon fiber multiple-axial vibrations
CN108588946A (en) * 2018-05-18 2018-09-28 常州市新创智能科技有限公司 Carbon fiber opens up fine device online
CN108588946B (en) * 2018-05-18 2023-11-03 常州市新创智能科技有限公司 Online fiber spreading device for carbon fiber

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Effective date of registration: 20161209

Address after: 116036 Ganjingzi Province, Dalian District, Hui Road, No. 18,

Patentee after: Dalian Rubber Plastic Machinery Co., Ltd.

Address before: 116033 Ganjingzi Province, Dalian District, Hui Road, No. 18,

Patentee before: Dalian Rubber And Plastics Machinery Co., Ltd.