CN101817289B - Connecting structure of automotive driven rear axle housing assembly - Google Patents

Connecting structure of automotive driven rear axle housing assembly Download PDF

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Publication number
CN101817289B
CN101817289B CN 201010169420 CN201010169420A CN101817289B CN 101817289 B CN101817289 B CN 101817289B CN 201010169420 CN201010169420 CN 201010169420 CN 201010169420 A CN201010169420 A CN 201010169420A CN 101817289 B CN101817289 B CN 101817289B
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China
Prior art keywords
sleeve pipe
collar head
sleeve
face
housing assembly
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CN101817289A (en
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陈田兵
黄平辉
唐思成
揭钢
饶剑文
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Jiangxi Jiangling Chassis Co Ltd
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Jiangxi Jiangling Chassis Co Ltd
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Abstract

The invention belongs to the field of structural design of automotive parts, and relates to a connecting structure of an automotive driven rear axle housing assembly. The connecting structure comprises flange heads (7), a steel plate spring seat (8) and a shock absorber bracket (9) which is connected with a sleeve (10), wherein the sleeve (10) is a body of the rear axle housing assembly. The connecting structure is characterized in that: the two flange heads (7) are connected with two ends of the sleeve (10) by welding, the radial fit of the flange head (7) and the sleeve (10) is clearance fit, and the fit clearance is 0.05 +/- 0.02 millimeter; the axial fit length of the flange head (7) and the sleeve (10) is 1/3 to 1/2 pipe diameter of the sleeve (10); after the flange head (7) and the sleeve (10) are axially positioned, the shortest distance L between the end face of the sleeve (10) and the end face of the flange head (7) is 6 to 10 millimeter; and the end face of the sleeve (10) is welded with an inner hole of the flange head (7) by adopting ring welding, and the height of a weld joint is 4 to 5 millimeters. Through CAE analysis and calculation and bench test, the CAE calculation result is quite approximate to the test value, the stress distribution rule is consistent with the test, and the bench test result accords with national standards of QC/T533-1999 and QC/T534-1999.

Description

A kind of connection structure of automotive driven rear axle housing assembly
Technical field
The invention belongs to auto parts and components structure design field, relate to a kind of connection structure of automotive driven rear axle housing assembly.
Background technology
In some MPV and even car, its driven rear axle housing assembly often adopts the semi-independent suspension frame structure of torsion beam type.Though the relative front suspension of this version, especially Mike Fu Xunshi suspension is fairly simple, installation location on car body is also convenient, but compare with traditional integral type driven rear axle housing assembly, no matter from analyze, design, still in manufacturing, the checking, its complexity is self-evident, and cost is also higher.
Fig. 1 is the semi-independent suspension frame structure of torsion beam type, and its basic structure is made up of bushing pipe 1, torsion bar 2, trailing arm 3, collar head 4, helical spring seat 5, crossbeam 6.Adopt between each part to be welded to connect, the collar head end face has the requirement of positive toe-in, negative camber angle.From Fig. 1, we are not difficult to find out: the parts of shaping such as trailing arm 3, helical spring seat 5 and crossbeam 6 require relatively all higher at oad; Integrally-built design, analysis and checking; The assurance of the positive toe-in of collar head end face, negative camber angle and weld strength.These factors all affect the cost of the semi-independent suspension frame structure of torsion beam type.For in the commercial vehicle/comm..vehicle of shelves on the low side, the pressure of cost just seems and has been even more important.Therefore, the enterprise of the driven rear axle housing assembly of the semi-independent suspension frame structure of China's torsion beam type is also few, and this is that not only its design, validation difficulty are big, the more important thing is to be that it has high input that it is not high to make added value.
Summary of the invention
The object of the present invention is to provide a kind of connection structure of automotive driven rear axle housing assembly.
The present invention is achieved in that it comprises collar head, spring perch, shock absorber support and sleeve pipe, collar head, spring perch, shock absorber support are connected with sleeve pipe, sleeve pipe is the body of rear axle housing assembly, the termination, two ends of two collar heads and sleeve pipe is welded to connect, collar head and sleeve pipe radial fit are free-running fit, and tolerance clearance is 0.05 ± 0.02mm; Collar head and quill drive are 1/3~1/2 of sleeve pipe caliber to length of fit; After collar head and the sleeve pipe axial location, box face and collar head end face shortest distance L are 6~10mm; Box face and collar head endoporus adopt boxing welding, weld bead height 4~5mm.
The design's invention is calculated and the stand test checking through cae analysis, and CAE result of calculation and trial value are very approaching, and stress distribution law is consistent with test, and rig test result meets national QC/T533-1999, QC/T534-1999 standard.
Description of drawings
Fig. 1, the existing semi-independent suspension driven rear axle housing assembly of torsion beam type.
The structural representation of Fig. 2, the embodiment of the invention 1.
Collar head 7 and the sleeve pipe 10 welded structure scheme drawings of Fig. 3, the embodiment of the invention 1.
Collar head 7 structural representations of Fig. 4, the embodiment of the invention 1.
Sleeve pipe 10 structural representations of Fig. 5, the embodiment of the invention 1.
The specific embodiment
For the connection structure of same class automotive driven rear axle housing assembly flange 7 with sleeve pipe 10, can specifically implement by the technology that illustrates in the summary of the invention, can further describe the present invention by the following examples, yet scope of the present invention is not limited among the following embodiment.The connection structure that is to say collar head 7 and sleeve pipe 10 can be applied in the driven rear axle housing assembly of multiple automobile model of same class driven rear axle housing assembly.
Embodiment 1
It mainly comprises collar head 7, spring perch 8, shock absorber support 9, sleeve pipe 10 etc., collar head 7, spring perch 8, shock absorber support 9 are welded to connect with sleeve pipe 10, two collar heads 7 are welded to connect with the termination, two ends of sleeve pipe 10, and two spring perches 8 and two shock absorber supports 9 are symmetrically welded and connected with the pipe shaft of sleeve pipe 10 respectively; Collar head 7 is provided with the connecting device that is connected with the wheel limit of back axle assembly; Spring perch 8 is provided with the connecting device that is connected with the leaf spring on car load chassis; Shock absorber support 9 be provided be connected with the shock absorber on car load chassis connecting device; Sleeve pipe 10 is the body of rear axle housing assembly.
Collar head 7 is forging, and collar head 7 is connected with the wheel limit of back axle assembly by bolt; Spring perch 8 is blanked part, is connected by the leaf spring of U-bolt with the car load chassis; Shock absorber support 9 is blanked part, is connected by the shock absorber of bolt with the car load chassis; Sleeve pipe 10 is solid drawn pipe, is the body of rear axle housing assembly, plays and supports and the carrying effect.
No. 45 steel of the material selection of collar head 7, sleeve pipe 10, sleeve pipe 10 is the structure solid drawn pipe, collar head 7 is forging; Collar head 7 is free-running fit with sleeve pipe 10 radial fit, and tolerance clearance is 0.05 ± 0.02mm, and namely Φ D-Φ d is 0.03~0.07mm; Collar head 7 is 1/3~1/2 of sleeve pipe 10 calibers with sleeve pipe 10 axial lengths of fit; After collar head 7 and sleeve pipe 10 axial location, sleeve pipe 10 end faces and collar head 7 end face shortest distance L are 6~10mm; Sleeve pipe 10 end faces and collar head 7 endoporus adopt boxing welding, weld bead height 4~5mm; After collar head 7 welded with sleeve pipe 10, collar head 7 end faces and 4 connecting bores were designed to no longer carry out machinework.
Collar head 7 adopts forging, material 45 steel, and whole and its radial hole (Φ D) misalignment of its 4 connecting bores is proof strength, and design has three place's strengthening ribs, and length is about 1/2 Φ d.Collar head 7 process technologies require: the collar head end face is vertical with its radial hole (Φ D), and squareness is 0.08mm, and surface roughness Ra is more than 6.3; Collar head radial hole (Φ D) surface roughness Ra is more than 6.3, and collar head radial hole (Φ D) is free-running fit with the radial fit of sleeve pipe 10; 4 connecting bores of collar head are benchmark with its radial hole (Φ D) and end face, and the position degree is Φ 0.3mm; Collar head 7 is designed to quality adjustment condition, hardness HB235-277.Φ D is collar head 7 radial hole diameters, and Φ d is sleeve pipe 10 radial axle diameters.
Sleeve pipe 10 adopts solid drawn pipe, material 45 steel, wall thickness 5-6mm.Sleeve pipe 10 process technologies require: sleeve pipe 10 two ends radial axle diameter of phi d are designed to coaxial, and right alignment is Φ 0.15mm; The radial diameter Φ D matching design of radial axle diameter of phi d and collar head 7 is free-running fit; The Design of length of radial axle diameter of phi d, namely sleeve pipe 10 is with after collar head 7 cooperates, and sleeve pipe 10 end faces and collar head 7 end face shortest distance L are that 6~10mm sleeve pipe two ends radial axle surface roughness Ra is more than 6.3.
Spring perch 8 adopts blanked part with shock absorber support 9 grades, and material is Q235.
In other embodiments, according to the connection request on car load chassis, on the pipe shaft of sleeve pipe 10, can also weld the support that needs.

Claims (4)

1. the connection structure of an automotive driven rear axle housing assembly, it comprises collar head (7), spring perch (8), shock absorber support (9) and sleeve pipe (10), collar head (7), spring perch (8), shock absorber support (9) are connected with sleeve pipe (10), sleeve pipe (10) is the body of rear axle housing assembly, it is characterized in that: two collar heads (7) are welded to connect with the termination, two ends of sleeve pipe (10), collar head (7) is free-running fit with sleeve pipe (10) radial fit, and tolerance clearance is 0.05 ± 0.02mm; Collar head (7) is 1/3~1/2 of sleeve pipe (10) caliber with the axial length of fit of sleeve pipe (10); After collar head (7) and sleeve pipe (10) axial location, sleeve pipe (10) end face and collar head (7) end face shortest distance L are 6~10mm; Sleeve pipe (10) end face and collar head (7) endoporus adopt boxing welding, weld bead height 4~5mm.
2. the connection structure of a kind of automotive driven rear axle housing assembly according to claim 1, it is characterized in that: collar head (7) is forging, be provided with three place's strengthening ribs, the end face of collar head (7) is vertical with the radial hole (Φ D) of itself, squareness is 0.08mm, more than the end face surface roughness Ra6.3 of collar head (7); Collar head (7) radial hole (Φ D) surface roughness Ra is more than 6.3, and 4 connecting bores of collar head (7) are benchmark with its radial hole (Φ D) and end face, and the position degree is 0.3mm; Collar head (7) is quality adjustment condition, hardness HB235-277; Sleeve pipe (10) adopts solid drawn pipe, and the right alignment of sleeve pipe (10) two ends radial axle diameters (Φ d) is Φ 0.15mm.
3. the connection structure of a kind of automotive driven rear axle housing assembly according to claim 1 and 2 is characterized in that: after collar head (7) and sleeve pipe (10) welding, collar head (7) end face and 4 connecting bores are designed to no longer carry out machinework.
4. the connection structure of a kind of automotive driven rear axle housing assembly according to claim 1 and 2, it is characterized in that: spring perch (8), shock absorber support (9) are welded to connect with sleeve pipe (10), and two spring perches (8) and two shock absorber supports (9) are symmetrically welded and connected with the pipe shaft of sleeve pipe (10) respectively; Collar head (7) is provided with the connecting device that is connected with the wheel limit of back axle assembly; Spring perch (8) is provided with the connecting device that is connected with the leaf spring on car load chassis; Shock absorber support (9) be provided be connected with the shock absorber on car load chassis connecting device.
CN 201010169420 2010-05-12 2010-05-12 Connecting structure of automotive driven rear axle housing assembly Active CN101817289B (en)

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CN101817289B true CN101817289B (en) 2013-09-04

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102029857A (en) * 2010-11-24 2011-04-27 郑州日产汽车有限公司 Non-drive type rear axle for automobile
CN104615817A (en) * 2015-01-27 2015-05-13 常州中科力拓工程仿真技术研究中心有限公司 Method for optimization design of bearing support on basis of CAE simulation technique

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2748060B2 (en) * 1991-09-19 1998-05-06 日野自動車工業株式会社 Strengthening method of rear axle housing for automobile
CN2313768Y (en) * 1997-12-04 1999-04-14 沈阳弹簧厂 Wholly expanded and shrunk casing for driving axle of light vehicle
JP2002234309A (en) * 2001-02-08 2002-08-20 Asano Gear Co Ltd Axle housing for wheel
WO2005018956A1 (en) * 2003-08-13 2005-03-03 Daimlerchrysler Ag Method for the production of an axle body for a vehicle
CN200981458Y (en) * 2006-12-04 2007-11-28 四川都江机械有限责任公司 Automobile rear axle shell assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2748060B2 (en) * 1991-09-19 1998-05-06 日野自動車工業株式会社 Strengthening method of rear axle housing for automobile
CN2313768Y (en) * 1997-12-04 1999-04-14 沈阳弹簧厂 Wholly expanded and shrunk casing for driving axle of light vehicle
JP2002234309A (en) * 2001-02-08 2002-08-20 Asano Gear Co Ltd Axle housing for wheel
WO2005018956A1 (en) * 2003-08-13 2005-03-03 Daimlerchrysler Ag Method for the production of an axle body for a vehicle
CN200981458Y (en) * 2006-12-04 2007-11-28 四川都江机械有限责任公司 Automobile rear axle shell assembly

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