CN101816416A - Highland barley, buckwheat and ginseng fruit health-care swelling product and preparation method thereof - Google Patents
Highland barley, buckwheat and ginseng fruit health-care swelling product and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a highland barley, buckwheat and ginseng fruit health-care swelling product refined by using highland barley, buckwheat and ginseng fruit as raw materials and selectively adding one or more crushed substances or extracts with health-care function and medicinal effect and edible seasoning raw materials or other food grains into the raw materials through multiple processes, and a preparation method thereof. The preparation method comprises the following steps of: selecting and cleaning of the raw materials, peeling and granulation, vacuum microwave swelling or airflow swelling, preparation of auxiliary materials, dispensing, mixing, leveling, cooling, cutting, sterilization and packing. The product has uniform appearance and color and crisp and fragrant mouthfeel; and highland barley health-care swelling food with different efficacies and flavors is produced through different reasonable compatibilities to meet the requirements of different consumption crowds so as to play a role in food therapy and health care when the appetite of consumers is met; therefore, the added value of the highland barley swelling product is improved, the public nutrient structure is improved, and the body health of common people is improved.
Description
Technical field
The invention belongs to food deep processing field, particularly relating to a kind of is primary raw material with highland barley, bitter buckwheat, panax ginseng fruit, and optionally add one or more crushed materials that health care and drug effect are arranged or extract and edible seasoning raw material or other foodstuff grain, the formulated highland barley that health care is arranged, bitter buckwheat, ginseng fruit health-care swelling product have also proposed corresponding preparation method at this health-care swelling product.
Background technology
Highland barley is the main food of China Tibetan--the primary raw material of-zanba, roasted qingke barley flour, because it is grown in height above sea level free of contamination Tibet plateau more than 3000 meters, modern scientific research shows that the β in the highland barley of Tibet--beta-dextran content is the highest in all wheat crops.And β--glucan has gut purge, regulate blood sugar, reduce cholesterol and improve immunity four acting on greatly, so be that the product that primary raw material is produced has: barley wine, highland barley cereals, highland barley beverage, highland barley biscuit, zanba, roasted qingke barley flour, Semen avenae nudae rice, highland barley tea, fried green highland barley with the highland barley ... Deng product.Domestic existing number of patent application 01107264.4 has proposed the processing method of highland barley cereals and puffing highland barley, the product that this explained hereafter goes out is the product of producing under 140-160 ℃ high temperature, high temperature has destroyed multiple nutritional components and β--the glucan in the highland barley, makes the original nutrient loss in the raw material many; Number of patent application 200710066060.3 has proposed a kind of highland barley saqima, is to add a spot of highland barley flour (4%--8%) in the saqima raw material, the inreal full raw material of highland barley that embodies, the making full use of of complete nutrition ingredients; Number of patent application 200810018248.5 provides the processing method of puffing highland barley rice slice, and the product that this explained hereafter is come out is general bread and cheese; Patent ZL200510021492.3. then proposes a kind of health-caring highland barley tea and preparation method thereof, is a kind of health protection tea with highland barley and tea and a small amount of Tibet drug-food plant processing.Comprehensively above-mentioned, up to now, also there is not a kind ofly to use all-round excellent matter highland barley fully the refining multi-functional highland barley health care dilated food that forms with health care through vaccum microwave puffing (or airflow puffing).
Summary of the invention
The objective of the invention is in order to overcome above deficiency, open up the deep processing of the smart grain of highland barley and become the frontier of instant highland barley swelling product, provide a kind of and can make full use of contained nutritional labeling in highland barley, bitter buckwheat, the panax ginseng fruit, and optionally add one or more edible-flavourings that health care and drug effect are arranged (or other foodstuff grain), through the refining a kind of highland barley that forms of multiple tracks technology, bitter buckwheat, ginseng fruit health-care swelling product and preparation method thereof.This highland barley, bitter buckwheat, reservation that ginseng fruit health-care swelling product is more complete the effect of edible flavouring raw material of peat-reek in the raw material and various drug effects.Such product design color and luster is unified, mouthfeel is crisp fragrant, different reasonable compatibilities is produced the highland barley swelling health food with different efficacies and local flavor, can satisfy the needs of different consumer groups, make the consumer in satisfying the process of appetite, obtain Dietotherapy health, with this, improve the added value of highland barley goods and improved the community nutrition structure, improve the health of common people's health.
The present invention is such realization:
A, select materials: selected high-quality highland barley, bitter buckwheat or panax ginseng fruit, remove the sandstone impurity in the raw material, clean up.
B, granulation: highland barley, bitter buckwheat or panax ginseng fruit are processed into smart grain with the colloid mill decortication.
C, expanded: use vaccum microwave puffing machine or airflow puffing machine puffing highland barley, bitter buckwheat, panax ginseng fruit, use the vaccum microwave puffing machine expanded, swelling temperature is controlled at about 50 ℃, uses the airflow puffing agent expanded, and pressure is controlled under the 5-14 kilogram pressure.
D, allotment:, in highland barley, bitter buckwheat or panax ginseng fruit extruded prod, add one or more and have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect according to different specific products prescriptions.
E, mixing: xylitol that will boil or white granulated sugar and deployed highland barley, bitter buckwheat, panax ginseng fruit swelling product, in 1: 1----1: 8 ratio is mixed the crisp-fried particle of single or multi-flavor (or be rolled onto) fully in sugar coating machine.
F, leveling: the material that will mix is fully poured charging tray into, (or the material that will mix is fully poured in the automatic moulding machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the demoulding also is transported to the packing machine position, be packaged into finished product), as early as possible with press leveling (or machine shaping on the material that will mix fully, make multiform products such as cake or pole type).
G, cooling: will flatten good mould and be pushed on the cooling frame 30-60 ℃ of cooling
H, cutting: the material that will be cooled to 30-60 ℃ cuts on cutting machine, pours out after finishing, and allows it naturally cool to normal temperature.
I, sterilization packaging: with ultraviolet disinfection machine sterilization 30-50 minute, inflated with nitrogen packing, finished product warehouse-in.Highland barley of the present invention, bitter buckwheat, the expanded health-care products of panax ginseng fruit has the following advantages: abide by the traditional cooking culture of Tibetan, adopt technology of the present invention and modern high technology automation equipment, with the high-quality highland barley, bitter buckwheat, panax ginseng fruit is a primary raw material, form through multiple tracks technology is refining, more complete reservation outside the various effects in the raw material, also make former highland barley raw material change molecular structure, and formed some new material, improved the water absorption rate of human body the nutrition of highland barley dilated food by this technology, and making full use of to various drug effects, improve the immunologic function of human body, these series of products, instant, unique flavor, it is good to distinguish the flavor of, and gas perfume (or spice) is of fine quality, inexpensive, real natural for pursuing, fashion, the new product of dietotherapy health.In addition, this product also has following advantage:
Advantage one: mouthfeel is good, and the highland barley goods body after expanded is easily soft, and color is shallow, and is crisp, and taste is abundant unique, has improved the original sensory properties of highland barley, and mouthfeel, can directly eat simultaneously.
Advantage two: the process of this product is compared with the process of other traditional highland barley food, and the process of this product can make the nutritive loss of this product few, as: vitamin B1, B6 content is apparently higher than the highland barley food that steams and boil.
Advantage three: be easy to digest and assimilate, highland barley after expanded makes the thorough slaking of the starch of highland barley, the inside of the highland barley grains after expanded is cellular, water-soluble substances increases, have only 65.12% without expanded highland barley soy Protein matter digestibility, the highland barley soy Protein matter digestibility after expanded is 88.66%, helps the infiltration of stomach digestive ferment, improve the digestibility of nutrient, be convenient to absorb.
Advantage four: be easy to storage, the highland barley goods after expanded through sterilization, have reduced moisture, limited growing of mould, but long preservation after the sealing are not perishable.
Advantage five: improved the water absorption rate of human body, and, improved the immunologic function of human body the making full use of of various drug effects to the nutrition of highland barley dilated food, real natural for pursuing, fashion, the new product of dietotherapy health.
The specific embodiment
Example one: the complete expanded cake of highland barley safflower
1. select materials: the distinctive high-quality highland barley in selected Tibet, clean impurity elimination.
2. decortication:, select look to make each particle pure white with the colloid mill decortication.
3. expanded: with elite vaccum microwave puffing machine, unlatching is expanded down at 50 ℃, and it is standby to have made swelling product.
4. mix: 85 kilograms of expanded good swelling products of weighing mix standby with 15 kilograms that boil white granulated sugar.
5. system auxiliary material: select the high-quality safflower, to be cut into the safflower section of 3-5MM standby with cutting spatula.
6. system cake: the expanded cake-making machine with elite, be pressed into the cake type, at the beginning of compacting, 1-2 root safflower section is placed on the surface compacting.
7. cooling: the goods that suppress are cooled to normal temperature.
8. sterilization: with ultraviolet disinfection machine sterilization 35 minutes, the inflated with nitrogen packing.
9. check is put in storage: spot-check a collection of product and chemically examine warehousing after passing.
Example two: spicy panax ginseng fruit grain
1. select materials: the natural wild panax ginseng fruit of selected high-quality, clean impurity elimination.
2, granulate:, make smart grain with the colloid mill decortication.
3, expanded: once add the smart grain of 8 kilograms of panax ginseng fruit with the airflow puffing machine, the 9 kilograms of beginnings of pressurizeing are expanded.
4, allotment: 0.6 kilogram of weighing high-quality pepper powder, 0.6 kilogram of paprika, five-spice powder 0.5 kilograms, add 0.5 kilogram of iodine matter salt, putting together stirs.
5, mixing granulation: claim 65 kilograms of expanded good panax ginseng fruit and 33 kilograms of white granulated sugars that boil to mix auxiliary material deployed in step 3 and together put into the sugar coating machine rolling and become particle.
6, cooling: will cool off the good particle of rolling, and shift out sugar coating machine and be cooled to normal temperature.
7, sterilization: use the ultraviolet disinfection machine, sterilized 50 minutes, packing fills oxygen.
8, check warehouse-in: spot-check a collection of product, chemically examine warehousing after passing.
Example three: panax ginseng fruit, highland barley rod
1, select materials: selected high-quality panax ginseng fruit, highland barley is cleaned impurity elimination.
2, decortication is granulated: make smart grain with the colloid mill decortication.
3, expanded: expanded with the airflow puffing machine, once pack 8 kilograms into, pressure has begun expanded when being controlled at 12 kilograms.
4, condiment: claim 5 kilograms of panax ginseng fruit extruded prods, 35 kilograms of highland barley extruded prods, 30 kilograms of white granulated sugars, 30 kilograms of palm oils, iodizedsalt, a little is standby for monosodium glutamates etc.
5, mix: the white granulated sugar and the condiment that will boil merge fully.
6, be pressed into clavate: the material that stirs is poured in the autocontrol rod type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the highland barley rod is made in the demoulding.
7, automatic packaging machine: the input automatic packaging machine is packaged into finished product automatically.
8, check warehouse-in: spot-check a collection of product and chemically examine warehousing after passing.
Example four: square rhodiola root, bitter buckwheat, the expanded sugar of highland barley
1, select materials: selected high-quality highland barley, bitter buckwheat, clean impurity elimination.
2, decortication is granulated: make smart grain with the colloid mill decortication.
3, expanded: expanded with bulking machine, once pack 9 kilograms into, pressure has begun expanded when 13 pressure.
4, system auxiliary material, essence is made 0.1 kilogram of the rhodiola extract of Tibet special efficacy and 0.2 kilogram Radix Glycyrrhizae micropowder, mixes.
5, mix: claim 25 kilograms of highland barley extruded prods, 25 kilograms of bitter buckwheat extruded prods mix fully with (25 kilograms of white granulated sugars, 25 kilograms the palm oil) and the auxiliary material that boil.
6, leveling: the material that will mix is fully poured charging tray into, flattens with press as early as possible.
7, cooling: will flatten good mould and be pushed on the cooling frame and cool off 30-60 ℃.
8, cutting: the material that will be cooled to 30-60 ℃ cuts on cutting machine, pours out after finishing, and allows it naturally cool to normal temperature.
9, sterilization packaging: with ultraviolet disinfection machine sterilization 45 minutes, the inflated with nitrogen packing.
10, check warehouse-in: spot-check a collection of product, chemically examine warehousing after passing.
Example five: triangle panax ginseng fruit, the expanded sugar of bitter buckwheat
1. select materials: selected high-quality panax ginseng fruit, bitter buckwheat cleans impurity elimination.
2. decortication: make smart grain with the colloid mill decortication.
3. expanded: expanded with elite large-scale airflow puffing machine, pressure is expanded under 10-12 pressure, makes each particle be fully puffed to standard.
4. mix: claim 30 kilograms of panax ginseng fruit extruded prods, claim 20 kilograms of bitter buckwheat extruded prods, mix fully with (25 kilograms of white granulated sugars, 25 kilograms the palm oil) and the auxiliary material that boil.
5. be pressed into triangle: the material that stirs is poured in the automatic triangle system type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the triangle panax ginseng fruit is made in the demoulding, bitter buckwheat extruded prod.
6. pack: with ultraviolet disinfection machine sterilization 50 minutes, the inflated with nitrogen packing.
7. check is put in storage: spot-check a collection of product, chemically examine warehousing after passing.
Example six: spherical green tea rice, the expanded sugar of highland barley
1. select materials: selected high quality white rice, highland barley is cleaned impurity elimination.
2. decortication: make rice with the colloid mill decortication, the smart grain of highland barley.
3. expanded: expanded with elite large-scale airflow puffing machine, pressure is expanded under 9-11 pressure, makes each particle be fully puffed to standard.
4. mix: claim 25 kilograms of rice extruded prods, claim 25 kilograms of highland barley extruded prods, mix fully with (25 kilograms of white granulated sugars, 25 kilograms the palm oil) that boil and auxiliary material (claiming 1 kilogram pulverizing to steam the green tea end).
5. be pressed into sphere: the material that stirs is poured in the automatic spherical system type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, spherical green tea rice, highland barley extruded prod are made in the demoulding.
6. pack: with ultraviolet disinfection machine sterilization 45 minutes, the inflated with nitrogen packing.
7. check is put in storage: spot-check a collection of product, chemically examine warehousing after passing.
Example seven: the expanded sugar of the bitter buckwheat of cake type
1. select materials: selected high-quality is pollution-free clear bitter buckwheat, cleaning impurity elimination.
2. decortication: make the smart grain of bitter buckwheat with the colloid mill decortication.
3. expanded: expanded with elite large-scale airflow puffing machine, pressure is expanded under 9 pressure, makes each particle be fully puffed to standard.
4. mix: claim 48 kilograms of bitter buckwheat extruded prods, mix fully for 2 kilograms with (25 kilograms of white granulated sugars, 25 kilograms the palm oil) and the auxiliary material that boil.
5. compacting patty: the material that stirs is poured in the automatic cheese system type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the bitter buckwheat extruded prod of patty is made in the demoulding.
6. pack: with ultraviolet disinfection machine sterilization 45 minutes, the inflated with nitrogen packing.
7. check is put in storage: spot-check a collection of product, chemically examine warehousing after passing.
Example eight: square highland barley, song draw expanded sugar
1. select materials: selected high-quality highland barley, high-quality song draw, and clean impurity elimination.
2. decortication: make the smart grain of highland barley with the colloid mill decortication.
3. expanded: expanded with elite large-scale airflow puffing machine, pressure is expanded under 9 pressure, makes each particle be fully puffed to standard.
4. mix: claim 35 kilograms of highland barley extruded prods, claim that song draws 15 kilograms of micro mists, mix fully with (25 kilograms of white granulated sugars, 25 kilograms the palm oil) and the auxiliary material that boil.
5. be pressed into square: the material that stirs is poured in the automatic square system type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the demoulding is made square highland barley song and is drawn extruded prod.
6. pack: with ultraviolet disinfection machine sterilization 40 minutes, the inflated with nitrogen packing.
7. check is put in storage: spot-check a collection of product, chemically examine warehousing after passing.
Example nine: the expanded sugar of the brown highland barley of cake type Yak Meat
1. select materials: the distinctive high-quality brown highland barley in selected Tibet, clean impurity elimination.
2. expanded: expanded with elite large-scale airflow puffing machine, pressure is expanded under 10 pressure, makes each particle be fully puffed to standard.
4. mix: claim 50 kilograms of highland barley extruded prods, mix fully with (25 kilograms of white granulated sugars, 23 kilograms the palm oil) that boil and 2 kilograms of cooked particles of high-quality Yak Meat that prepare or silk.
5. be pressed into patty: the material that stirs is poured in the automatic patty system type machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the brown highland barley extruded prod of patty is made in the demoulding.
6. pack: with ultraviolet disinfection machine sterilization 40 minutes, the inflated with nitrogen packing.
7. check is put in storage: spot-check a collection of product, chemically examine warehousing after passing.
This product characteristics is to have kept the expanded sugar of characteristic----the cake brown highland barley of type Yak Meat of the distinctive high-quality Yak Meat of natural colour and the Tibet local flavor of the distinctive brown highland barley in Tibet.
Water extraction change list (%) in the food of the expanded front and back of table 1
Composition | Water extraction | Starch | Dextrin | Reduced sugar | |
Rice | Before expanded | ??6.15 | ??62.36 | ??0.76 | ??0.68 |
After expanded | ??35.82 | ??56.54 | ??3.04 | ??1.26 | |
Highland barley | Before expanded | ??2.6 | ??65.86 | ??0.24 | ??0.63 |
After expanded | ??29.32 | ??62.04 | ??2.62 | ??0.93 |
The expanded front and back of table 2 nutrient composition content tables (milligram/gram)
Nutritional labeling | Moisture % | Protein % | Vitamin B2 | |
Rice | Before expanded | ??16.8 | ??10.20 | ??0.68 |
After expanded | ??9.6 | ??10.17 | ??1.08 | |
Highland barley | Before expanded | ??13.6 | ??9.33 | ??0.98 |
Nutritional labeling | Moisture % | Protein % | Vitamin B2 | |
After expanded | ??9.1 | ??9.89 | ??1.07 |
Table 3 dilated food vitamin content table
Classification | Vitamin B1 (milligram/gram) | Vitamin B2 (milligram/gram) | Vitamin B6 (nanogram/gram) | Vitamin E (milligram/gram) |
Expanded thick rice | ??0.53 | ??0.10 | ??100.00 | ??7.72 |
Thick rice | ??0.30 | ??0.08 | ??83.40 | ??7.79 |
Table 4 dilated food digestibility test card
Classification | Puffing highland barley | Thick highland barley meal | Smart highland barley meal |
Protein digestibility % | ??88.66 | ??65.12 | ??71.36 |
Carbohydrate digestion rate % | ??99.45 | ??98.10 | ??98.78 |
Claims (7)
1. highland barley, bitter buckwheat, the expanded health-care products of panax ginseng fruit, method step is refining to form: selected high-quality highland barley by being prepared as follows to it is characterized in that it, bitter buckwheat or panax ginseng fruit, remove the sandstone impurity in the raw material, clean up, make smart grain with the colloid mill decortication, select for use vaccum microwave puffing machine or airflow puffing machine expanded, according to different specific products prescriptions, in highland barley, bitter buckwheat, add one or more in the panax ginseng fruit extruded prod and have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect, with xylitol or white granulated sugar and the deployed highland barley that boils, bitter buckwheat, the panax ginseng fruit swelling product is in 1: 1-1: 8 ratio mixes fully, pour the material that mixes fully into charging tray, flatten with press as early as possible, the mould that leveling is good is pushed into that 30-60 ℃ of material that will be cooled to 30-60 ℃ of cooling cuts on the cooling frame on cutting machine, pour out after finishing, allow it naturally cool to normal temperature, with ultraviolet disinfection machine sterilization 30-50 minute, the inflated with nitrogen packing, the finished product warehouse-in.
2. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit is characterized in that: the described decortication with colloid mill made smart grain, is meant that under different product requirements decortication makes raw material reach uniform to once to five times, makes the essence grain.
3. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit is characterized in that: select vaccum microwave puffing for use, it is expanded that temperature is controlled at 50 ℃ of left and right sides.
4. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit is characterized in that: select for use the airflow puffing machine expanded, pressure is controlled under 5 one 14 kilograms of pressure expanded.
5. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit, it is characterized in that: according to different specific products prescriptions, in highland barley, bitter buckwheat, add one or more in the panax ginseng fruit extruded prod and have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect, be meant under different product requirements, add one or more at independent highland barley swelling product or in independent bitter buckwheat swelling product or independent panax ginseng fruit swelling product and have the edible condiment goods of drug effect, or with highland barley, bitter buckwheat is to add one or more in the primary raw material to have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect, or in highland barley, panax ginseng fruit is to add one or more in the primary raw material to have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect, or at bitter buckwheat, panax ginseng fruit is to add one or more in the primary raw material to have crushed material or extract or other foodstuff grain of the edible condiment goods of drug effect, with xylitol or white granulated sugar and the deployed highland barley that boils, bitter buckwheat, the panax ginseng fruit swelling product is in 1: 1-1: 8 ratio mixes.
6. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit, it is characterized in that: described xylitol that will boil or white granulated sugar and deployed highland barley, bitter buckwheat, panax ginseng fruit swelling product mix, pour the material that mixes fully into charging tray, many types of products such as cake or pole type are made in machine shaping on the material that flattens or will mix fully with press as early as possible.
7. highland barley according to claim 1, bitter buckwheat, the expanded health-care products of panax ginseng fruit, it is characterized in that: described xylitol that will boil or white granulated sugar and deployed highland barley, bitter buckwheat, panax ginseng fruit swelling product mix, the material that mixes is fully poured in the automatic moulding machine hopper, make-up machine meeting automatic blanking, cloth, moulding, cooling, the demoulding also is transported to the packing machine position, is packaged into finished product.
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