CN101811879A - Al2O3-SiO2-SiC-based jet material for foundry ladle - Google Patents

Al2O3-SiO2-SiC-based jet material for foundry ladle Download PDF

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CN101811879A
CN101811879A CN200910046578A CN200910046578A CN101811879A CN 101811879 A CN101811879 A CN 101811879A CN 200910046578 A CN200910046578 A CN 200910046578A CN 200910046578 A CN200910046578 A CN 200910046578A CN 101811879 A CN101811879 A CN 101811879A
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sic
percent
sio
jetting material
hot metal
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CN101811879B (en
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姚金甫
方善华
田守信
汪宁
伍春芳
陈向东
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention relates to an Al2O3-SiO2-SiC-based refractory material, in particular to an Al2O3-SiO2-SiC-based jet material for wet jet construction of a foundry ladle. The Al2O3-SiO2-SiC-based jet material for the foundry ladle comprises the following components in percentage by weight: 45 to 65 percent of sintered mullite, 5 to 15 percent of SiC, 7 to 18 percent of brown aluminium oxide or special-grade alumina, 5 to 10 percent of Al2O3 super-micro powder, 4 to 8 percent of high-aluminum micro powder, 2 to 5 percent of silicon micro powder, 1.5 to 3 percent of calcium aluminate cement, and 6 percent of balance. The granularity of the Al2O3 super-micro powder is leas than or equal to 2 microns; the purity of Al2O3 in the high-aluminum micro powder is more than or equal to 88 percent, and the granularity is less than or equal to 5 microns; and the purity of SiO2 in the silicon micro powder is more than or equal to 92 percent, and the granularity is less than 1 micron. The balance comprises 3 percent of andalusite and 3 percent of cyanite. The jet material has high strength and good thermal shock stability and corrosion resistance, and ensures good self-flowing property and pumping property.

Description

The Al that is used for hot metal ladle 2O 3-SiO 2-SiC matter jetting material
Technical field
The present invention relates to a kind of Al 2O 3-SiO 2-SiC fire resistant materials is in particular for the Al of hot metal ladle wet shotcrete technology construction 2O 3-SiO 2-SiC matter jetting material.
Background technology
The construction of the wet shotcrete technology of refractory materials both can be used to construct new refractory lining, also can be used for the repairing of old lining, and the wet shotcrete technology construction has many advantages, and therefore this method has obtained application more and more widely on Iron And Steel Industry in recent years.
Hot metal ladle is as the important tool of molten iron transhipment, and when toppling over molten iron, hot metal ladle bottom and bottom inner lining refractory can be subjected to washing away strongly, in the production process, and the molten iron of the splendid attire liner that can constantly wash away and wear and tear again in the hot metal ladle.Skim, scarfing cinder and when toppling over molten iron, hot metal ladle bag mouth refractory materials very easily is worn especially.In addition, hot metal ladle is packed into continually and is poured out molten iron and wait for that intermittently refractory materials can be subjected to the thermal stresses effect of rapid heat cycle, and the carbon containing liner also can be oxidized.In the hot metal pretreatment process, CaO, CaC 2, sweetening agent such as particle magnesium can form basic slag, and hot metal ladle is had very strong erosion action.Under a series of mechanical wears and chemical erosion effect, the hot metal ladle liner damages, and hot metal ladle itself produces melting loss, ftractures, peels off and damage.
At present, hot metal ladle bag mouth generally adopts Al 2O 3-SiC-C mould material, Bao Kou adopts both sides moldable construction.Because the bag mouth is a kettle mouth shape, shape is singularity very, and pug can trickle during mould material vibratory compaction, and the construction quality of mould material is difficult to be guaranteed.In the hot metal ladle use, bag mouthful more bonding slags of meeting and sweetening agent must stop and carry out scarfing cinder.Because bag mouthful mould material and moldable density and intensity are relatively poor, can be subjected to major injury during scarfing cinder.Like this, must repair the bag mouth.Because the life-span of bag mouth can not be synchronous with the bag wall, not only increased material consumption, and reduced the operating rate of hot metal ladle, also increased working strength of workers simultaneously.
The existing refractory materials patent relevant with the construction of hot metal ladle wet shotcrete technology is as follows:
Japanese patent laid-open 10-95678 discloses a kind of Al 2O 3The composition of-SiC-C matter jetting material is thought to obtain the jetting material that high-density, high strength, high erosion resistance and low moisture are constructed.Main raw material adopts fused corundom, contains 19% aluminum oxide super-fine powder (≤10 μ m), 1.0% silicon powder (≤1 μ m), water requirement 6.0%, non-cement combination, folding strength 6.1MPa after 1000 ℃ of burnings, folding strength 15.3MPa after 1450 ℃ of burnings.This patent has adopted numerous Al 2O 3Super-fine powder can significantly improve the cost of jetting material, for the mould material of non-cement, reaches 20% super-fine powder though added total amount because the combination of super-fine powder is unreasonable, in making under the high temperature acceleration of sintering to material not enough, intensity is not high.
Chinese patent CN1715245A discloses a kind of high alumina matter jetting material composition, is the ladle permanent lining jetting material.Main raw material adopts alumine, the high alumina micro mist of employing 10~18% and 1~4% silicon powder, low cement combination, aluminous cement 5%.Do back folding strength 8.5~12.1MPa, folding strength 12.0~14.2MPa after 1500 ℃ of burnings for 110 ℃.The target of this patent is to be used for permanent liner, although jetting material has reached higher intensity, if be used for working lining, then the micro mist cooperation is unreasonable, the erosion resistance that adds affiliation reduction material of a large amount of high alumina micro mists.
Summary of the invention
The object of the present invention is to provide a kind of Al that is used for hot metal ladle 2O 3-SiO 2-SiC matter jetting material, this jetting material has high strength, good thermal shock resistance and erosion resistance, but and good self drainage and pumping arranged.
The present invention is achieved in that a kind of Al that is used for hot metal ladle 2O 3-SiO 2-SiC matter jetting material, its composition is by weight percentage: fused mullite 45~65%, SiC 5~15%, brown corundum or high grade bauxite 7~18%, Al 2O 3Super-fine powder 5~10%, high alumina micro mist 4~8%, silicon powder 2~5%, aluminous cement 1.5~3%, all the other compositions 6%.
Described Al 2O 3The granularity of super-fine powder≤2 μ m; Al in the high alumina micro mist 2O 3Purity 〉=88%, and granularity≤5 μ m; SiO in the silicon powder 2Purity 〉=92%, and granularity≤1 μ m.
Described all the other compositions account for the jetting material total weight percent: andaluzite 3%, kyanite 3%.
Al in the described fused mullite 2O 3Purity 〉=70%, and granularity accounts for 14~20% of fused mullite gross weight less than the fused mullite of 0.088mm, remaining size range is 5~0.088mm.
Al in the described brown corundum 2O 3Purity 〉=95%, and the size range of brown corundum is 1~0.088mm; Al in the high grade bauxite 2O 3Purity 〉=more than 86%, and the size range of high grade bauxite is 5~0.088mm.
The purity of described SiC 〉=95%, and the granularity of SiC is less than 0.088mm.
Described jetting material need add following admixture, by every kilogram of jetting material add-on is:
Poly carboxylic acid ether 0.8~1 gram or Sodium hexametaphosphate 99 0.5~0.8 gram+naphthalenesulfonate formaldehyde condensation compound 0.5~0.8 gram, explosion-proof fiber 0.4 gram, sodium aluminate solution 0~1.6ml.
The present invention adopts Al 2O 3-SiO 2-SiC matter jetting material, main raw material adopts fused mullite, brown corundum (or high grade bauxite) and SiC.According to above-mentioned content and purity, the Al in the jetting material that finally obtains 2O 3Be 60~68%, SiO 2Be 13~24%, SiC is 6~15%.Such composition can guarantee that material has enough resistance to foulings, and simultaneously, main raw material is fused mullite and SiC, but the sufficient to guarantee material has good thermal shock resistance.
In order to make material have good self drainage to satisfy the requirement of pumping, can under middle high temperature, promote the sintering of material again effectively, to obtain higher intensity, the present invention adds three kinds of micro mists and controlled contents and granularity.Al 2O 3Super-fine powder 5~10%, if less than 5%, the self drainage of material not so good (referring to table 3) then; If surpass 10%, then significantly improve the cost of material.High alumina micro mist 4~8%, if less than 4%, then the effect of acceleration of sintering enhanced is not obvious; If it is surpass 8%, then unfavorable to the resistance to fouling of material.Silicon powder 2~5%.If less than 2%, on the one hand, silicon powder improves the effect not obvious (referring to table 2) of material self drainage; On the other hand, the normal temperature strength of material is on the low side, and middle high temperature promotes that down the effect of material agglomerating is not obvious; If surpass 5%, then the contraction of the sintering of material is bigger than normal, and unfavorable to resistance to fouling.
In order to make material have good self drainage and erosion resistance, the present invention adopts the ultra-low cement combination technology, and aluminous cement content is 1.5~3%, if cement less than 1.5%, then the normal temperature strength of material is on the low side, may peel off because of insufficient strength during the jetting material baking; If surpass 3%, then can increase the water requirement of material, and unfavorable to resistance to fouling.In order to prevent that material from producing contraction under middle high temperature, add andaluzite and kyanite, temperature was shunk during andaluzite mainly prevented, and kyanite mainly prevents high-temperature shrinkage.
The dispersion agent that adds adopts the poly carboxylic acid ether with efficient water-reduction, or phosphoric acid salt+naphthalenesulfonate formaldehyde condensation compound.Setting accelerator adopts NaAlO 2The aqueous solution of (sodium aluminate), CaCl 2Or AlCl 3Also can reach effect same.In order to prevent to toast time cracking, add explosion-proof fiber.Can't pumping when temperature is higher in order to prevent the jetting material premature set from losing self drainage, can also add boric acid or citric acid as retardant.
Jetting material is a kind of mould material with good self drainage before injection, but therefore to the assurance of jetting material self drainage so that material has good pumping is very necessary.Table 1, table 2 have been listed cement and silicon powder content respectively to the influence of matrix from degree of mobilization.Matrix is from the measuring method of flow valuve: take by weighing 152g matrix (fine powder below the 0.088mm) according to prescription, in beaker, stir, under the certain situation of amount of water and churning time, mud is poured on the poly (methyl methacrylate) plate, measure diameter that mud spreads out promptly from flow valuve.
The test that table 1, table 2 are listed, other component proportions is all constant.As can be seen, the increase along with cement content obviously descends from flow valuve.Consider the contribution of cement, determine that cement content is 1.5~3% normal temperature strength.Along with the increase of silicon powder content, though progressively descend from flow valuve, it is little to influence amplitude.Therefore, determine that silicon powder content of the present invention is 2~5%.
Table 1 cement content is to the influence of matrix from degree of mobilization
Cement content (%) ??1.5 ??2.0 ??2.5
From flow valuve (mm) ??136 ??134 ??130
Table 2 silicon powder content is to the influence of matrix from degree of mobilization
Silicon powder (%) ??2.5 ??3.0 ??3.5 ??4.0 ??4.5
From flow valuve (mm) ??135.5 ??135 ??135 ??134.5 ??134
Table 3 has been listed the micro mist combination to the influence of jetting material from flow valuve, also is that other condition is identical, only changes the micro mist combination.Jetting material is from the measuring method of flow valuve: various raw materials are put into sand mill after by the proportioning weighing, do and mix after 1 minute, add water, mix after 4 minutes, and pug is poured in cone Φ 100/ Φ 70 * 60, and surface usefulness scraper is floating.Then, upwards take away cone, make the diameter of mould material gravity flow after do not flow, the measurement pug is sprawled promptly from flow valuve.The test of table 3, other condition is identical.Test-results shows, L1 is two kinds of micro mists combinations, though pug is very big from flow valuve, the associativity between particle and the matrix is poor, and the resistance in pipeline during pumping can be bigger, even cause line clogging.Though L2, L3 and L4's is not very big from flow valuve, the associativity between particle and the matrix is better, but the pumping of pug is better.
Table 3 micro mist combination to jetting material from flow valuve with in conjunction with the influence of situation
Figure B200910046578XD0000051
The present invention has following beneficial effect: the present invention adopts Al 2O 3-SiO 2-SiC matter jetting material can guarantee that by suitable proportioning material has enough resistance to foulings, simultaneously, and main raw material fused mullite and SiC, but the sufficient to guarantee material has good thermal shock resistance.Three kinds of micro mist combinations of the present invention make material have good self drainage to satisfy the requirement of pumping, can promote the sintering of material again under middle high temperature effectively, obtain higher intensity.In addition, the present invention adopts the ultra-low cement combination technology to make material have good self drainage and erosion resistance.
Embodiment
Table 4 and table 5 have been listed the composition proportion of each example and comparative example, because jetting material contains cement, can introduce CaO, and Fe 2O 3Deng the existence of impurity, therefore, Al 2O 3, SiO 2With SiC three's sum less than 100%.
Table 6, table 7 are the performance of each example and comparative example.
The proportioning 1 (wt%) of table 4 example
Figure B200910046578XD0000061
The proportioning 2 (wt%) of table 5 example
Figure B200910046578XD0000071
The performance 1 of table 6 example
Figure B200910046578XD0000081
The performance 2 of table 7 example
From above-mentioned performance as can be seen, although the present invention adopts the ultra-low cement combination, the combination of three kinds of micro mists is suitable, but makes jetting material when having good pumping, has very high middle gentle hot strength.The middle temperature of A2, A3, A6, A7 and A8 is burnt the back folding strength about 20MPa, and compressive strength has reached more than the 130MPa, and it is higher that high temperature burns back intensity, compressive strength even near 200MPa.A9 since after adding setting accelerator pug lost flowability, although vibrating casting during sample preparation also can't obtain very fine and close mould material, cause the void content of sample to increase, intensity reduces, even now, the absolute value of intensity is very high.Comparative examples A 1 is owing to adopt brown fused alumina micropowder, and sintering enhanced effect at high temperature is relatively poor, makes intensity relatively low, and A2 adopts corundum powder, though performance is pretty good, cost is higher.The strength property that jetting material of the present invention is superior is suitable for using at hot metal ladle bag mouth, not only can resist washing away strongly of molten iron, and can prevent to skim and the damage of scarfing cinder to bag mouthful refractory materials.The present invention also can be used for the wet shotcrete technology of hot metal ladle cylinder-packing, metal mixer car and casting house and builds lining and repairing.

Claims (7)

1. Al who is used for hot metal ladle 2O 3-SiO 2-SiC matter jetting material is characterized in that, its composition is by weight percentage:
Fused mullite 45~65%,
SiC?????????????????5~15%,
Palm fibre corundum or high grade bauxite 7~18%,
Al 2O 3Super-fine powder 5~10%,
High alumina micro mist 4~8%,
Silicon powder 2~5%,
Aluminous cement 1.5~3%,
All the other compositions 6%.
2. the Al that is used for hot metal ladle as claimed in claim 1 2O 3-SiO 2-SiC matter jetting material is characterized in that, described Al 2O 3The granularity of super-fine powder≤2 μ m; Al in the high alumina micro mist 2O 3Purity 〉=88%, and granularity≤5 μ m; SiO in the silicon powder 2Purity 〉=92%, and granularity≤1 μ m.
3. the Al that is used for hot metal ladle as claimed in claim 1 or 2 2O 3-SiO 2-SiC matter jetting material is characterized in that, described all the other compositions account for the jetting material total weight percent and are:
Andaluzite 3%
Kyanite 3%.
4. the Al that is used for hot metal ladle as claimed in claim 1 or 2 2O 3-SiO 2-SiC matter jetting material is characterized in that, Al in the described fused mullite 2O 3Purity 〉=70%, and granularity accounts for 14~20% of fused mullite gross weight less than the fused mullite of 0.088mm, remaining size range is 5~0.088mm.
5. the Al that is used for hot metal ladle as claimed in claim 1 or 2 2O 3-SiO 2-SiC matter jetting material is characterized in that, Al in the described brown corundum 2O 3Purity 〉=95%, and the size range of brown corundum is 1~0.088mm; Al in the high grade bauxite 2O 3Purity 〉=more than 86%, and the size range of high grade bauxite is 5~0.088mm.
6. the Al that is used for hot metal ladle as claimed in claim 1 or 2 2O 3-SiO 2-SiC matter jetting material is characterized in that, the purity of described SiC 〉=95%, and the granularity of SiC is less than 0.088mm.
7. the Al that is used for hot metal ladle as claimed in claim 1 or 2 2O 3-SiO 2-SiC matter jetting material is characterized in that described jetting material need add following admixture, by every kilogram of jetting material add-on is:
Poly carboxylic acid ether 0.8~1 gram or Sodium hexametaphosphate 99 0.5~0.8 gram+naphthalenesulfonate formaldehyde condensation compound 0.5~0.8 gram, explosion-proof fiber 0.4 gram, sodium aluminate solution 0~1.6ml.
CN200910046578A 2009-02-24 2009-02-24 Al2O3-SiO2-SiC-based jet material for foundry ladle Expired - Fee Related CN101811879B (en)

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CN102503491A (en) * 2011-11-10 2012-06-20 武汉钢铁(集团)公司 Castable for ladle deslagging plate, and preparation method and applicable of castable
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CN109721342A (en) * 2019-02-22 2019-05-07 江苏江能新材料科技有限公司 A kind of tapping pouring refractories and preparation method thereof
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CN115872757A (en) * 2022-11-29 2023-03-31 钢城集团凉山瑞海实业有限公司 Novel high-temperature-resistant heat-insulating repair coating and preparation method thereof

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CN102503491A (en) * 2011-11-10 2012-06-20 武汉钢铁(集团)公司 Castable for ladle deslagging plate, and preparation method and applicable of castable
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CN102775168B (en) * 2012-07-30 2014-05-21 浙江锦诚耐火材料有限公司 Preparation method of blast furnace tapping channel
CN102775168A (en) * 2012-07-30 2012-11-14 浙江锦诚耐火材料有限公司 Preparation method of blast furnace tapping channel
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CN109721342A (en) * 2019-02-22 2019-05-07 江苏江能新材料科技有限公司 A kind of tapping pouring refractories and preparation method thereof
CN113416067A (en) * 2021-06-15 2021-09-21 武汉钢铁有限公司 Anti-oxidation impact-resistant castable for ladle, preparation method and ladle
CN113860895A (en) * 2021-11-02 2021-12-31 江苏嘉耐高温材料股份有限公司 Circular economy type slag stopping wall and preparation method thereof
CN114656264A (en) * 2022-02-10 2022-06-24 安徽宁火新材料有限公司 High-strength castable for salt bath quenching furnace
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