A kind of making photograph album method and making apparatus thereof of novel automatic
Technical field
The present invention relates to a kind of making photograph album method and making apparatus thereof of novel automatic.
Background technology
The method of making photograph album at present can be divided into making by hand with machine substantially makes two major types.
Make by hand, two big main flow ways arranged at present:
First kind is white glue with vinyl art post paperboard sandwich method, and its concrete technological process is as shown in Figure 1.This method adopts auxiliary equipment such as gluing machine, marking press and pressurization, adopts art post paperboard, white glue with vinyl as consumptive material.
At first that the photograph album specification is identical art post paperboard utilizes gluing machine to coat white glue with vinyl, and is bonding good with photograph, all accomplishes good back integral body and dries; Meet in pressing one by one with marking press again and with hand to rolling well, the back side after glue one by one with in meet alignment back-to-back bonding good, the entire pressurisation drying is dried again; It probably is the time; Carry out three sideline judge limits (in meet except) after flattening again, the inner core of photograph album has just been accomplished like this, scalds to be stained with front cover after the modifications such as limit and just to accomplish a photograph album again.
Second kind is PVC precoating adhesive sticker sandwich method, and its concrete technological process is as shown in Figure 2.This method adopts auxiliary equipment such as hand-rail type marking press, cut-off knife and pressurization, and the two-sided precoating adhesive sticker PVC sheet that adopts different size is as making consumptive material.
Meet in earlier photograph being pressed, with the hand doubling and put well; Tear the diaphragm of PVC sheet one side then, therefrom meet alignment beginning limit torn edges to paste, tear in kind back-to-back second sheet photo that is stained with of another side diaphragm then with hand is floating; Final accomplish bonding after, flatten and carry out three sideline judges and cut (in meet except), optional modification of scalding three limits such as limit is stained with front cover at last and can accomplishes a photograph album.
Machine making aspect also mainly comprises two kinds:
First kind is that semi-automatic hot pressing is legal, and its concrete technological process is as shown in Figure 3.This method has adopted a collection of machines and has met the functions such as heat seal with whole photograph album in impression, the heat seal.Consumptive material is PVC sheet material or the art post paperboard that double spread has hot pressure sensitive adhesive, and the PVC screening glass of being furnished with at random, is used for protecting between the photograph album paper can at high temperature not producing adhesion.
At first photograph is met district's impression in pressure, and put well with the hand doubling; Sandwich hot pressure sensitive adhesive at photograph between back-to-back, between mutually unilateral, sandwich the PVC screening glass, with in meet putting in order neat; Put into hot pressing and meet the district to carry out the heat seal met meeting in the photograph album, about 4 minutes, keep flat whole photograph album into photograph album heat seal district after accomplishing and carry out the photograph album heat seal, about 100 ℃ of temperature, about 10 minutes; Take out photograph album after accomplishing and put into about 10 minutes of cooling zone pressing cooling; Remove the PVC screening glass, carry out three sideline judges and cut (in meet except), optionally be stained with front cover after scalding modifications such as limit, can accomplish a photograph album.
Second kind is not had sandwich method for automatic hot-melt binding, and its concrete technological process is as shown in Figure 4.This method adopts the three-in-one machine of impression folding of cutting a sheet of paper, automatically photograph album forming machine and three sideline judge's cutters.Consumptive material has only PUR a kind of.
At first put into photo album paper that whole volume develops and prints to the three-in-one machine of the impression folding of cutting a sheet of paper, machine carries out actions such as impression folding automatically, and coming out is exactly the photograph that an overlay is rolled well; Put into automatic photograph album forming machine with this heap photograph of handgrip then, machine is coated with actions such as glue bond automatically.Automatically photograph album inner core without dissection of quick shaping is put into three sideline judge's cutters and is carried out cutting edge automatically, is stained with the photograph album that promptly completes behind the front cover.
White glue with vinyl art post paperboard sandwich method mainly exist entirely make by hand, the process-cycle is long, white glue with vinyl is in shortcomings such as bonding airtight, the back easy deformation that is difficult for parching, makes moist, the photograph album single page of photo album paper are too thick.
Though PVC precoating adhesive sticker sandwich method and the legal fabrication cycle of semi-automatic hot pressing shorten greatly; But still handwork that must be a large amount of; And consumptive material is too expensive, and PVC precoating adhesive sticker also adhesive sticker changes under wet environment than being easier to, cause the photograph album distortion etc. of bubbling.
It is that machine does not have the interlayer of adding function that automatic hot-melt binding does not have the sandwich method shortcoming; With the impression doubling with bonding be the two platform independent machines that separate; And its design is to cooperate continuously to develop and print; Promptly whole volume photo album paper is developed and printed requirement, thereby the three-in-one machine of its automatic cutting impression folding can't be applicable to other film processor.
Simultaneously, it is to fix that above manufacture craft exists a common shortcoming to have or not interlayer, interlayer is arranged or do not have interlayer, and can not change flexibly with requirement of client.
Chinese patent CN101314296 discloses a kind of full-automatic method for making photo album, and is as shown in Figure 5, and it may further comprise the steps: photo album paper is sent into marking press one by one; With the photo album paper central fold, again photo album paper is sent to doubling mechanism; With photo album paper doubling between wherein, and be sent to adhesion mechanism; Select automatic bonding program according to manufacturing instruction; When need not interlayer,, aim at applying with another lateral surface that a last photo album paper does not have the coated with adhesive photo album paper with coated with adhesive on photo album paper one lateral surface; By that analogy, form the photograph album inner core after all photo album papers are fitted; When needing interlayer, the alternate adhesion mechanism of sending into of photo album paper and interlayer is at interlayer one side coated with adhesive; Fit with a last photo album paper lateral surface,, fit with the interlayer opposite side at next photo album paper one lateral surface coated with adhesive; And make photo album paper aim at applying with interlayer; Import another interlayer again, by that analogy, the alternate applying with interlayer of all photo album papers back is formed the photograph album inner core.But the photograph album that this kind method makes because middle impression out-of-flatness, can make the photograph album after the doubling produce internal stress, causes the photograph album inner core out-of-flatness of final formation.
Summary of the invention
To the shortcoming of prior art, the purpose of this invention is to provide the making photograph album method of the more smooth novel automatic of a kind of photograph album inner core.Another object of the present invention provides a kind of making photograph album equipment of novel automatic.
For realizing above-mentioned purpose, technical scheme of the present invention is: a kind of making photograph album method of novel automatic, and it may further comprise the steps:
A. printed photo album paper is sent into marking press one by one; B. marking press carries out folding line with the centre of photo album paper and forms the centre joint, and the photo album paper of having suppressed the centre joint is sent to doubling mechanism; C. doubling mechanism carries out doubling with photo album paper along the centre joint, wherein, is positioned at the inboard after the printing surface of photo album paper is folding; D. photo album paper is sent into adhesion mechanism and carry out bondingly automatically, when manufacturing instruction during for no interlayer photograph album, adhesion mechanism carries out the automatic bonding program of step e, otherwise carries out the automatic bonding program of step f; E. adhesion mechanism coated with adhesive on a lateral surface of the photo album paper of the doubling of sending into one by one; Do not have another lateral surface of coated with adhesive fits with a last photo album paper; Two binding face is aimed at fully, by that analogy, made all photo album papers applying backs form the photograph album inner core; F. the alternate adhesion mechanism of sending into of the photo album paper of doubling and interlayer, adhesion mechanism is fitted with last one lateral surface that has got into the photo album paper of adhesion mechanism at interlayer one side coated with adhesive; Get into a lateral surface coated with adhesive of the photo album paper of adhesion mechanism at next; Fit with the interlayer opposite side, and all photo album papers are aimed at the binding face of interlayer fully, import another interlayer again; By that analogy, the alternate applying with interlayer of all photo album papers back is formed the photograph album inner core;
Also comprise step c1 between step c and the d, it is: the photo album paper after folding flattens the centre joint through automatic roller marks structure, and sends adhesion mechanism to.
Among the step c1, the roller marks structure comprises paper feeder, roller marks device, surveys paper growth device and drive unit automatically, and paper feeder transmits photo album paper automatically; When surveying the paper growth device and detect photo album paper and be positioned at roller marks device place; Paper feeder stops, and the roller marks device carries out the roller marks action to the photo album paper centre joint, after roller marks are accomplished; Paper feeder continues transmission, gets into adhesion mechanism.
In addition; The present invention also provides a kind of making photograph album equipment of novel automatic; Comprise successively the full-automatic inlet device that is used to send to photo album paper and interlayer that connects, along the impression mechanism of photo album paper centre position impression, with the doubling mechanism of photo album paper position doubling between wherein, and to photo album paper or interlayer applies glue and carry out bonding adhesion mechanism; This full-automatic inlet device comprises photo album paper paper feed structure, interlayer paper feed structure and the control system that is connected with two paper feed structures, also is provided with the automatic roller marks structure that the photo album paper centre joint after folding is flattened between this doubling mechanism and the adhesion mechanism.
Automatically the roller marks structure comprises paper feeder, roller marks device, surveys paper growth device and drive unit; This paper feeder is used for transmitting automatically photo album paper; Survey paper growth device is used to detect photo album paper and whether is positioned at the roller marks device; The roller marks device is used for the photo album paper centre joint is carried out the roller marks action, and drive unit drives paper feeder and roller marks device.
Particularly, this paper feeder comprises the two feeding-in roll wheels that mutual stone roller closes, and each feeding-in roll wheels comprises four paper feeding running rollers; This roller marks device comprises the roller marks groove and grinds the roller marks running roller that closes mutually with it that centre joint width of the width of this roller marks groove and photo album paper is suitable; This drive unit comprises paper feeder drive unit and roller marks device drive unit; This paper feeder drive unit comprises and is used for turning cylinder and the drive motors thereof that transmission paper feeding running roller rotates, and this roller marks device drive unit comprises and is used for the slide block that is connected with the roller marks running roller, the conveyer belt and the drive motors thereof of driving block.
Compared with prior art, the present invention has following advantage:
The present invention is through automatic paper feed of design, impression doubling, roller marks, compacting, gluing, bonding technological process; This flow process realizes above technical process through an equipment, has greatly improved the production efficiency that traditional photograph album is made; Especially again compacting is carried out in the centre joint position of the photograph album after the doubling; Can make the impression position of the centre joint straight, eliminate internal stress, make that the photograph album inner core of processing is more smooth, attractive in appearance.
Description of drawings
Fig. 1 is the process chart of prior art white glue with vinyl art post paperboard sandwich method;
Fig. 2 is the process chart of prior art PVC precoating adhesive sticker sandwich method;
Fig. 3 is the legal process chart of the semi-automatic hot pressing of prior art;
Fig. 4 does not have the process chart of sandwich method for the automatic hot-melt binding of prior art;
Fig. 5 is the process chart of prior art full-automatic method for making photo album;
Fig. 6 is the process chart of the making photograph album method of novel automatic of the present invention;
Fig. 7 is the structural representation of automatic roller marks structure of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is carried out detailed description.
As shown in Figure 6, the invention provides a kind of making photograph album method of novel automatic, it may further comprise the steps:
A. printed photo album paper is sent into marking press one by one;
B. marking press carries out folding line with the centre of photo album paper and forms the centre joint, and the photo album paper of having suppressed the centre joint is sent to doubling mechanism;
C. doubling mechanism carries out doubling with photo album paper along the centre joint, wherein, is positioned at the inboard after the printing surface of photo album paper is folding;
D. photo album paper is sent into adhesion mechanism and carry out bondingly automatically, when manufacturing instruction during for no interlayer photograph album, adhesion mechanism carries out the automatic bonding program of step e, otherwise carries out the automatic bonding program of step f;
E. adhesion mechanism coated with adhesive on a lateral surface of the photo album paper of the doubling of sending into one by one; Do not have another lateral surface of coated with adhesive fits with a last photo album paper; Two binding face is aimed at fully, by that analogy, made all photo album papers applying backs form the photograph album inner core;
F. the alternate adhesion mechanism of sending into of the photo album paper of doubling and interlayer, adhesion mechanism is fitted with last one lateral surface that has got into the photo album paper of adhesion mechanism at interlayer one side coated with adhesive; Get into a lateral surface coated with adhesive of the photo album paper of adhesion mechanism at next; Fit with the interlayer opposite side, and all photo album papers are aimed at the binding face of interlayer fully, import another interlayer again; By that analogy, the alternate applying with interlayer of all photo album papers back is formed the photograph album inner core;
Wherein, also comprise step c1 between step c and the d, it is: the photo album paper after folding flattens the centre joint through automatic roller marks structure, and sends adhesion mechanism to.
Among the step c1, the roller marks structure comprises paper feeder, roller marks device, surveys paper growth device and drive unit automatically, and paper feeder transmits photo album paper automatically; When surveying the paper growth device and detect photo album paper and be positioned at roller marks device place; Paper feeder stops, and the roller marks device carries out the roller marks action to the photo album paper centre joint, after roller marks are accomplished; Paper feeder continues transmission, gets into adhesion mechanism.
After step e and f, also comprise step g, the photograph album inner core is sent into guillotine, after aiming at and locating, three limits of photograph album inner core except that the photo album paper folding line is cut.
After step g, also comprise step h, adhesion mechanism is the side coated with adhesive about the photograph album inner core, front cover and photograph album inner core bondd the side up and down, the spine of front cover and photo album paper folding line homonymy are relative with the photograph album turned welt.
In step c, doubling mechanism is rotating shaft along an end of photo album paper with the photo album paper centre joint, to the other end turnover of photograph album, and grinds and closes the doubling that fold plane forms photo album paper.
In addition, two also capable of using of this doubling mechanism each other grinds the running roller that closes and is involved in the central fold position of photo album paper in the middle of two running rollers and rolls doubling.
In step e and f; Adhesion mechanism utilizes adsorption roller absorption photo album paper or interlayer, is transferred to the gluing locations of structures one side of photo album paper or interlayer is carried out gluing, when adsorption roller forwards minimum point to; Under the transmission of drive mechanism; Platform upwards lifts, and the linear velocity of cylinder is consistent with the movement velocity of platform, and platform and cylinder roll bonding to photo album paper or the photo album paper that has an interlayer.
The coated binding agent of photo album paper or interlayer side is a PUR, and the printing element of said photo album paper forms elementary area through the solarization of silver halide seal, laser printing or ink ejecting method, and said interlayer is plastic tab or paperboard.
In step f, interlayer has polytype can be selective, according to manufacturing instruction, selects different interlayers to get into adhesion mechanism.
The present invention also provides a kind of making photograph album equipment of novel automatic; Comprise successively the full-automatic inlet device that is used to send to photo album paper and interlayer that connects, along the impression mechanism of photo album paper centre position impression, with the doubling mechanism of photo album paper position doubling between wherein, and to photo album paper or interlayer applies glue and carry out bonding adhesion mechanism; This full-automatic inlet device comprises photo album paper paper feed structure, interlayer paper feed structure and the control system that is connected with two paper feed structures, also is provided with the automatic roller marks structure that the photo album paper centre joint after folding is flattened between this doubling mechanism and the adhesion mechanism.
Automatically the roller marks structure comprises paper feeder, roller marks device, surveys paper growth device and drive unit; This paper feeder is used for transmitting automatically photo album paper; Survey paper growth device detection photo album paper and whether be positioned at the roller marks device; The roller marks device is used for the photo album paper centre joint is carried out the roller marks action, and drive unit drives paper feeder and roller marks device.
Particularly, as shown in Figure 7, this paper feeder comprises the two feeding-in roll wheels that mutual stone roller closes, and each feeding-in roll wheels comprises four paper feeding running rollers 1; This roller marks device comprises roller marks groove 2 and grinds the roller marks running roller 3 that closes mutually with it that centre joint width of the width of this roller marks groove 2 and photo album paper is suitable; This drive unit comprises paper feeder drive unit and roller marks device drive unit; This paper feeder drive unit comprises and is used for turning cylinder 4 and the drive motors 5 thereof that transmission paper feeding running roller 1 rotates, and this roller marks device drive unit comprises and is used for the slide block 6 that is connected with roller marks running roller 3, the conveyer belt 7 and the drive motors 8 thereof of driving block 6.
When this survey paper growth device detects the photo album paper centre joint and is positioned at roller marks groove 2 positions; Drive motors 5 shuts down, and paper feeding running roller 1 stops operating, drive motors 8 entrys into service; Driving slide block through conveyer belt 7 slides; Thereby drive 3 motions of roller marks running roller, roller marks running roller 3 was pressed photo album paper centre joint place, realized the pressing of the centre joint.Owing to be provided with roller marks groove 2 under the roller marks running roller 3, the effective roller marks precision of standard roller marks running roller 3, simultaneously; When roller marks, photo album paper centre joint place is out of shape toward roller marks groove 2 owing to the effect of pressure a little; Carry out roller marks more above that, so can effectively avoid the damage of 3 pairs of photo album papers of roller marks running roller.
Compacting is carried out in the centre joint position of the photograph album of the present invention after with doubling, can make the impression position of the centre joint straight, eliminates internal stress, makes that the photograph album inner core of processing is more smooth, attractive in appearance.Automatically roller marks structure and adhesion mechanism mechanical linkage have improved automaticity.The user only needs photograph is put in the automatic paper feed module in order from down to up; The length that this sheet photo will automatically pulled out and calculate automatically to control program is one by one carried out impression placed in the middle and along the impression doubling; Roller marks are pressed the centre joint, then with in meet alignment to send into glue bond on the gluing adhering module.The photograph album that uses method of the present invention to make 20 pages of 10 sheet photos only needs 3 minutes, improves the production efficiency of making photograph album greatly, is applicable to big output batch jobs.
Machine meets alignment in reliably carrying out automatically, alignment accuracy<0.5mm, and finished product is bonding smooth.PVC or art post paperboard cal(l)iper are 0.2~0.6mm, can satisfy the production requirement of the different-thickness photograph album page.