CN101809247B - Rotary cutter for tunnel boring machine - Google Patents
Rotary cutter for tunnel boring machine Download PDFInfo
- Publication number
- CN101809247B CN101809247B CN2008801084346A CN200880108434A CN101809247B CN 101809247 B CN101809247 B CN 101809247B CN 2008801084346 A CN2008801084346 A CN 2008801084346A CN 200880108434 A CN200880108434 A CN 200880108434A CN 101809247 B CN101809247 B CN 101809247B
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- China
- Prior art keywords
- hub
- axle
- cutter
- rotary cutter
- bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000356 contaminant Substances 0.000 claims abstract 2
- 238000005461 lubrication Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 5
- 239000010426 asphalt Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 10
- 230000001050 lubricating effect Effects 0.000 abstract description 2
- 239000010687 lubricating oil Substances 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 25
- 239000000463 material Substances 0.000 description 10
- 238000007789 sealing Methods 0.000 description 10
- 239000011435 rock Substances 0.000 description 8
- 238000009412 basement excavation Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/08—Roller bits
- E21B10/12—Roller bits with discs cutters
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/08—Roller bits
- E21B10/22—Roller bits characterised by bearing, lubrication or sealing details
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/08—Roller bits
- E21B10/22—Roller bits characterised by bearing, lubrication or sealing details
- E21B10/24—Roller bits characterised by bearing, lubrication or sealing details characterised by lubricating details
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
A rotary cutter (100) for a tunnel boring machine or similar machine has a cutter ring (130) mounted to a hub (120). The hub (120) is mounted on a shaft (110). A sleeve bearing system (200) is positioned between the hub (120) and the shaft (110) for supporting the hub (120) on the shaft (110) and allowing relative rotation. A duo-cone seal assembly (300) is positioned between the hub (120) and the shaft (110) to seal out contaminants from the sleeve bearing system (200). An oil gallery (112) with lubricating oil for lubricating the sleeve bearing system (200) is provided in the shaft (110).
Description
Technical field
The field of the invention is for being used for the cutter of winning equipment.More specifically, this field is for being used for the rotary cutter of tunnel boring machine head.
Background technology
Tunnel boring machine be used for to be built the subterranean tunnel of diameter range between one meter to several meters of less than.Tunnel boring machine and work team thereof can carry out some tasks simultaneously to build the tunnel, comprise boring, remove tailings material and will be installed in the tunnel such as ventilating duct, electric power and water supply equipment etc. shared device.
The drilling function of typical tunnel boring machine is to be carried out by the large rotating head that is arranged on mechanical front end place.Head around with the tunnel geometric configuration roughly coaxial axis rotate.Rotating head is little by little removed material from the mechanical passage in the front, tunnel of advancing.Along with being excavated and chip is removed in the front in tunnel, length of tunnel increases and tunnel boring machine advances to keep head and tunnel positive engagement continuously.Be installed in cutter on the rotating head and carry out task from front, tunnel excavated material, so that material can be collected and remove by head and the transfer system that passes into mechanical rear portion, be used for storage material and/or material is transported to the outside, tunnel.What head was advanced and normally realize under the power of cylinder device in cutter pushing and pressing front, tunnel.Hydraulic cylinder also is equipped with the device of pushing and pressing side, tunnel, in order to react on the power in front, cutter butt tunnel.
The tunnel boring machine head has utilized polytype cutter.Fixedly digging formula cutter can be used for soft material.For the hard material of similar hard rock, usually utilize rotary cutter.A plurality of rotary cutters are installed on the head in the mode that is fixed in advance, so that along with head rotating, cutter can contact each part in front, tunnel and engage and remove material with roughly the same speed on positive zone, whole tunnel.The rotary cutter utilization is installed in cutter ring on the axle via bearing.Axle is fixed on again on the cutter head.Along with head rotating, cutter ring rotates at axle.Cutter ring is sharper.Along with cutter ring is positive with very large pressure pushing and pressing tunnel, the rock of contiguous cutter ring is crushed to come off with cut-out and from the front, tunnel, and these rocks are collected and remove as chip.
Be a significantly restriction to the operating efficiency of tunnel boring machine the application life of these rotary cutters.Cutter is worked with very large the trying hard to recommend to the front, tunnel and in the environment of grinding, high wearing and tearing that comprises high shock loads.Therefore, cutter ring is worn soon.Cutter ring can be changed after being worn.But in order to change cutter ring, machinery had to quit work several hours, cutter was removed and installed new cutter ring.This time, upper intensive tool changing circle action reduced overall efficiency or the speed of mechanical excavation.
Equally, the bearing arrangement between cutter ring and the axle also can lose efficacy and need to change whole cutter too early before cutter ring experience wear.When bearing arrangement lost efficacy, cutter ring stopped operating.When cutter ring stops operating, the positive part slip that contact in cutter ring and tunnel, this sliding-contact makes the cutter ring rapid wearing go out flat, wide spot, and this is so that cutter ring no longer has the enough pressure hard rock surface of crushing.
The U.S. Patent No. 4793427 (' 427 patent) of authorizing Boart International Limited in 1988 discloses a kind of example of typical rotary cutter design.Authorized Excavation Engineering Associates in 2000, the U.S. Patent No. 6131676 of Inc (' 676 patent) discloses other example of cutter design.These cutter design in ' 427 patents and ' 676 patents, the rotary cutter of number of different types and model also is suggested and tests.Yet current cutter remains one of most important wearing terrain on tunnel boring machine and the similar devices, and has consisted of the important limiting factor to mechanical excavation speed and efficient.
Description of drawings
Fig. 1 is the sectional view of the first embodiment of rotary cutter.
Fig. 2 is the sectional view of the second embodiment of rotary cutter.
Fig. 3 is the sectional view of the 3rd embodiment of rotary cutter.
The specific embodiment
Below will be described in detail illustrative embodiments of the present invention.Here describe and the illustrated illustrative embodiments of accompanying drawing is intended to instruct principle of the present invention, make those of ordinary skills in many different environment and many different application, make and to use the present invention.Exemplary embodiment should not be considered to the restricted description of scope of patent protection.Scope of patent protection should be limited by claims, and should be wider than the concrete illustrative embodiments of here describing.
Many manufacturers utilize conical roller bearing as the bearing arrangement between cutter ring and the axle.' 427 patents show an example of the rotary cutter with conical roller bearing.Conical roller bearing can bear the top load in the tunnel boring machine, comprises end thrust load.But the volume of conical roller bearing is relatively large, and occupies the large section of cutter available " sealing ".For example, be 17 inches cutter for total diameter, axle and conical roller bearing system can occupy sizable ratio of 17 inch diameters, and only staying, the little remaining proportion of diameter is used for cutter ring.Cutter ring comprises the lost material of cutter, so generally speaking, cutter ring is larger, and the life-span of cutter is longer.The large section because conical roller bearing takes up space, the size of cutter ring and the finite volume of lost material, so the life expectancy of cutter is limited.
On the other hand, it may be best using 14 inches cutter in specific tunnel boring machine head.Usually, compare with the cutter that diameter is larger, less cutter head can apply at the rock face in tunnel the point load of more concentrating.Therefore for the power that can be used for head is pushed against the front, tunnel of giving sizing, less cutter is owing to the ability of its concentrated force can be excavated more effectively.But owing to used conical roller bearing, the constraint of its generation gives that structure is a kind of can be applied 14 inches rotary cutters that identical power pushes against the front, tunnel with 17 inches rotary cutters and brought difficulty.When 14 inches when better, use conical roller bearing to provide and be of a size of 17 inches cutter.
Different bearing arrangements has also been proposed.For example, ' 676 patents show the multiple different rotary cutter design with dissimilar bearing arrangements.Yet as previously mentioned, although ' 676 patents and other have proposed improved design in proposing, cutter is current to remain one of most important wearing terrain on tunnel boring machine and the similar devices and has consisted of critical limitation to mechanical excavation speed and efficient.To the improvement of cutter design, that is, make the longer service life of cutter or allow cutter to apply larger power to the front, tunnel, can improve significantly the economy of utilizing the tunnel boring machine tunneling.
Fig. 1 shows the cutting component 100 that has improved cutter design according to the first embodiment.Cutting component 100 comprises axle 110, hub 120 and cutter ring 130.Known axes 110 will be installed on the head of tunnel boring machine (not shown here) or similar machinery.Axle 110 is securely fixed on the head, so that be delivered to axle 110 by hub 120 to passback from the power of cutter ring, and be delivered to again head.Axle 110 extends away from the both sides of cutting component 100, is installed in the carriage (not shown) on the cutter head to allow its each end.Install to arrange with cantilever and to compare, install and each end of back shaft so that under specified load the amount of bending deflection minimum.
Hub 120 is installed on the axle 110 that can rotate.Bearing arrangement 200 and sealing system 300 help hub 120 is installed on the axle 110.
The sleeve bearing system comprises a pair of steel backing bronze sleeve bearing 210.Each sleeve bearing 210 is installed in through hole 121 inboards that are formed in the hub 120.Hole 121 extends to the second end 134 from the first end 133 of hub 120.Sleeve bearing 210 can be polished to the inboard in hole 121 with roller or ball in assembling process, in order to they are held in place.Roller or ball polishing also can apply on the surface of bearing 210 useful residual stress.The steel backing of sleeve bearing 210 contacts with the hole 121 of hub 120.Between sleeve bearing 210, can leave annular space 201.Be formed on the bronze side that axle 110 supercentral bearing surfaces 111 are bearing in sleeve bearing 210.Spill port 112 is formed in the axial hole of axle 110 inboards, is used for keeping lubrication oil so that lubricating bearings 210.One or more bullet assemblies 118 can be used for forming spill port 112 in the axial hole of axle 110, and allow to fill spill port 112 with lubrication oil after assembling cutting component 100.One or more asphalt channels 113 can lead to bearing surface 111 from spill port 112, so that oil is around bearing 210 circulations.
A pair of thrust washer 220 reacts on end thrust load.Be formed on the axle 110 at the contiguous bearing surface 111 in a pair of end thrust surface on the shoulder 114, to be bearing on the thrust washer 220.The opposite side of thrust washer 220 holds to pair of holders 310.121 inboard is held in place each retainer 310 in the hole by being engaged in back-up ring 311 in the groove 122 that is formed on the hole 121 again.
Seal with double-cone group 330 arranges around the part 116 of the reduced of axle 110, so that double-curved surface and potted component are opened the radial distance less than the radial spacing of sleeve bearing 210 with axle 110 Center Gap.Because the seal with double-cone assembly is near the center of axle 110, so that seal 333 and 334 relative velocity or rotation relative to each other minimizes.If seal 333 and 334 is arranged on as sleeve bearing 210 apart from the identical or farther radial distance in axle 110 centers, their relative velocities to each other can increase so.Higher speed causes higher temperature.This set helps to make the relative velocity of seal with double-cone assembly 330 minimum, and this makes their temperature minimum, and this helps to make the longest-lived of seal with double-cone group.Elasticity double-curved surface element 331,332 is especially to thermo-responsive, and their temperature should remain on below the maximum temperature can suitably working.Elasticity double-curved surface element 331,332 should suitably operate, to guarantee that almost not having impurity to pass sealing system 300 enters bearing arrangement 200.Have large lubrication oil container 112 and also help to reduce lubricating oil temperature in operating process, this helps again the temperature of the parts in sealing system 300 and the bearing arrangement 200 is remained on below the maximum horizontal.
Along with axle 110 and the deflection in operation of other parts, the sealing system 300 parts oil on every side that is close on each side of cutting component 100 has pressure reduction.If pressure reduction rises so high, oil can be from sealing system 300 ejections, and perhaps relatively low pressure can pass through from cutting component 100 outsides sealing system 300 sucked material.In order to help to prevent that this possibility, axle 110 from can manufacture vertically flat (along the rotation direction of axle 110), to help oil from an effluent of cutting component 100 to another opposite side, poor to discharge oil pressure.
The transition radial zone 117 of axle 110 is formed in the transition region between big-diameter bearing surface 111 and the small diameter portion 116.Transition radial zone 117 can bear obvious stress in operation.Transition radial zone 117 can polish to apply therein residual compressive stress with roller or ball in manufacture process.Residual compressive stress can help retainer shaft 110 to have necessary fatigue life by prevent that the crack from forming and spreading along the surface of axle 110 in potential critical zone.
Even 210 loadings are important to sleeve bearing in the process of using cutting component 100.Provide two sleeve bearings 210, rather than single large sleeve bearing can help to obtain uniform load.When applying power with respect to cutter ring 130, applied corresponding power with respect to axle 110 centers.Axle 110 will be around its central point bending and archwise, and each sleeve bearing 210 can independently moving.Equally, axle can have convex surface, so that its central diameter is more bigger than diameter and the outward flange of bearing surface 111.By having this convex surface, when axle 110 under the power of cutter ring 130 during archwise, the most close side that applies power of axle 110 will keep almost smooth at whole bearing surface 111, this allows sleeve bearing 210 to be loaded more equably.
Fig. 2 shows the embodiment of the cutting component 100a that is similar to shown in Fig. 1, except replacing hub 120 with hub 120a.Hub 120a is formed with cutter ring 130a and the circumferential cutting edge 131a of one.The hub 120a of one compares with the two-piece design among Fig. 1 with cutting edge 130a has some advantages.For example, the design of one can allow higher intensity, strengthens the ability of the overall size minimum that makes cutting component 100a, and this will cause cutting component 100a to have less diameter as previously mentioned, and this can apply to the front, tunnel larger, more concentrated power.The design of Fig. 2 can cause cutting component 100a to have total cutter ring diameter of 14 inches, and this also can apply identical load to the front, tunnel as current 17 inches traditional cutters.
Fig. 3 shows another embodiment of cutting component 100b.Especially, the difference between the cutting component 100b among the cutting component among Fig. 1 100 and Fig. 3 is the design for the retainer 310 that supports thrust washer 220.In the end of the axle on the right side of Fig. 3, retainer 310b has formed hub 120.The retainer 310b that is formed with hub 120 has avoided the needs of back-up ring 311 and groove 122, may be potential stress position if there is this in they.Retainer 310c on the left side of cutting component 100b.Retainer 310c is installed to hub 120 via the screw thread of mutual shaping.Again, to have avoided may be the back-up ring 311 of latent stress position and the needs of groove 122 to screw thread.Keep pin 311c can be used between retainer 310c and the hub 120, to prevent that the two relatively rotates after assembling.
Industrial applicibility
Cutting component 100,100b and 100c mechanically have industrial applicability at tunnel boring machine and other, are used for building well, tunnel or the crushing of other underground structure and removing rock.
Claims (7)
1. rotary cutter comprises:
Hub (120), this hub has one-body molded with it or is installed to cutter ring (130) on it, this cutter ring (130) is along circumferential hoop around described hub (120) and be positioned at the first end (123) of this hub (120) and the central authorities between relative the second end (124), be formed with first hole (121) of vertical perforation in this hub (120), extend between described first end (123) and described the second end (124) in this first hole (121);
Be positioned at the inboard axle (110) in described the first hole (121), this axle (110) extends from each end of described hole (121), be supported on the place, two ends by the erecting device on the cutter head thus, described axle has big-diameter bearing surface and small diameter portion, wherein said big-diameter bearing surface be connected small diameter portion and connect by the transition radial zone;
Sleeve bearing (210), its be positioned in described the first hole (121) and be positioned at described axle (110) and hub (120) between.
2. rotary cutter according to claim 1, also comprise the spill port (112) be used to the lubrication oil that remains on the inboard formation of described axle (110), and be formed on the asphalt channel (113) between described spill port (112) and the described sleeve bearing (210).
3. rotary cutter according to claim 2 also comprises being positioned at a pair of seal with double-cone assembly (300) that is used for preventing the described sleeve bearing of contaminants (210) between described axle (110) and the described hub (120).
4. rotary cutter according to claim 3, wherein, each described seal with double-cone assembly (300) comprises a pair of elasticity double-curved surface element (331,332) and a pair ofly contact with each other and be provided for betwixt counterrotating rigid seal element (333,334), each elasticity double-curved surface element (331,332) supports rigid seal element (333,334) partially.
5. rotary cutter according to claim 4, also comprise be fixed to rigidly described hub (120) or with the integrated pair of holders of described hub (120) (310), each retainer (310) is bearing on the thrust washer (220), and it is upper to react on end thrust load that described thrust washer (220) is bearing in again the shoulder (114) that is formed on the described axle (110).
6. rotary cutter according to claim 5, wherein, each elasticity double-curved surface element (331,332) also supports retainer (310) partially.
7. rotary cutter according to claim 2, also comprise the bullet assembly (118) that is positioned in the axial hole that is formed in the described axle (110), this bullet assembly (118) prevents oil leak to described spill port (112) outside and allows this spill port (112) filling lubrication oil.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US97498207P | 2007-09-25 | 2007-09-25 | |
US60/974,982 | 2007-09-25 | ||
PCT/US2008/011141 WO2009042189A2 (en) | 2007-09-25 | 2008-09-25 | Rotary cutter for tunnel boring machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN101809247A CN101809247A (en) | 2010-08-18 |
CN101809247B true CN101809247B (en) | 2013-04-17 |
Family
ID=40377641
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2008801084346A Expired - Fee Related CN101809247B (en) | 2007-09-25 | 2008-09-25 | Rotary cutter for tunnel boring machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US7997659B2 (en) |
JP (1) | JP5371994B2 (en) |
CN (1) | CN101809247B (en) |
DE (1) | DE112008002585T5 (en) |
WO (1) | WO2009042189A2 (en) |
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EP2675997B1 (en) * | 2011-02-17 | 2020-01-08 | The Robbins Company | Cutter assembly for tunnel boring machine with pressure compensation |
US9140123B2 (en) | 2012-04-06 | 2015-09-22 | Caterpillar Inc. | Cutting head tool for tunnel boring machine |
US9279500B2 (en) | 2012-04-30 | 2016-03-08 | Caterpillar Inc. | Rotary face seal assembly |
US8939516B2 (en) | 2012-12-18 | 2015-01-27 | Caterpillar Global Mining Highwall Miners Llc | Rotary cutter drum for continuous mining machine |
US9714713B2 (en) | 2012-12-20 | 2017-07-25 | Caterpillar Inc. | Seal ring with frictional load surface |
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CN105507913A (en) * | 2015-12-31 | 2016-04-20 | 武汉江钻恒立工程钻具股份有限公司 | Hard-rock integral cutter |
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CN107740695B (en) * | 2017-10-25 | 2019-04-02 | 常德市中天精密工具有限公司 | A kind of novel shield hobboing cutter |
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2008
- 2008-09-25 WO PCT/US2008/011141 patent/WO2009042189A2/en active Application Filing
- 2008-09-25 CN CN2008801084346A patent/CN101809247B/en not_active Expired - Fee Related
- 2008-09-25 DE DE112008002585T patent/DE112008002585T5/en not_active Withdrawn
- 2008-09-25 JP JP2010526950A patent/JP5371994B2/en not_active Expired - Fee Related
- 2008-11-24 US US12/238,372 patent/US7997659B2/en not_active Expired - Fee Related
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US5363930A (en) * | 1993-10-15 | 1994-11-15 | Baker Hughes Incorporated | Dual-diaphragm lubricant compensator for earth-boring bits |
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Also Published As
Publication number | Publication date |
---|---|
CN101809247A (en) | 2010-08-18 |
WO2009042189A2 (en) | 2009-04-02 |
DE112008002585T5 (en) | 2010-08-05 |
JP2010540805A (en) | 2010-12-24 |
US20090079256A1 (en) | 2009-03-26 |
US7997659B2 (en) | 2011-08-16 |
WO2009042189A3 (en) | 2009-05-07 |
JP5371994B2 (en) | 2013-12-18 |
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