CN101804538A - Process apparatus for fixedly welding camber profile frame and positioning method thereof - Google Patents
Process apparatus for fixedly welding camber profile frame and positioning method thereof Download PDFInfo
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- CN101804538A CN101804538A CN 201010154482 CN201010154482A CN101804538A CN 101804538 A CN101804538 A CN 101804538A CN 201010154482 CN201010154482 CN 201010154482 CN 201010154482 A CN201010154482 A CN 201010154482A CN 101804538 A CN101804538 A CN 101804538A
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Abstract
The invention discloses a process apparatus for fixedly welding a camber profile frame, comprising at least three groups of parallel welding and positioning devices for supporting rectangular frames to be welded. The welding and positioning device comprises a base module (1) movably and fixedly connected with a universal platform, the base module (1) is respectively provided with a port positioning module (2) and a pressing module (3) for positioning the upper end face and the lower end face at two sides of the rectangular frame camber profile (5), the symmetrical central line of the base module (1) is further provided with a frame edge positioning module (4) used for flexibly positioning the two sides of the rectangular frame. By adopting the modularized assembly welding and positioning device with the combined structure, the large rectangular frame with the length of 10 meters and the camber profile are correctly positioned on the module, thereby realizing the replaceable performance of welding and positioning, the universalization of the platform, and the physical dimension seriation, the parameterization and the universalization of the welding and positioning module. The invention can be movably and fixedly connected with the universal platform, thereby greatly reducing the idleness ratio of tools and the space occupation during the idleness time.
Description
Technical field
The present invention relates to a kind of technological equipment and localization method thereof that welds large-scale camber section material framework.
Background technology
Be used on the bullet train, particularly magnetic-levitation train the arched frameworks that are welded with profile shapes in a large number at present, be a kind of width greater than more than 1 meter, length is greater than more than 10 meters, is the general frame that the profile shapes combo box of rectangle forms at projecting direction.Have on it through rolling to curve certain circular arc, and with length direction on vertical profile shapes of more than ten meter long be welded into arched framework.The welding method that prior art adopts usually is that the welder that adopts all-in-one-piece skeleton Welding Structure to form welds.This welder not only bulk is very big, need take bigger factory building space, poor operability, and mobile difficulty is big, and need manufacture and design a large amount of required precision height, and the locator of very dense just can be finished the welding fabrication of whole framework.General postwelding timeliness need reach the time of some months, and production efficiency is low, the design and manufacture cost costliness, and the production cycle is long, is difficult to satisfy the needs that single and mini-batch production is produced.In case product remodeling, geomery changes, and original section bar welder can only be discarded or be idle, and the necessary new welder of otherwise designed manufacturing causes very big waste.Be difficult to satisfy the assembling demand of new demand and new model.Locator intensive on it also is being very difficult to adjustment aspect coordination of location, the degree of accuracy of adjustment is also unsatisfactory often.
Summary of the invention
Task of the present invention be propose a kind of simple in structure, combination flexibly, accurate positioning, easy to operate, versatility high location welding technological equipment and fixed-position welding method thereof are exchanged in movable adjustment.
The present invention realizes that the above-mentioned purpose technical solution is: a kind of technological equipment of locating welding camber section material framework, the apparatus for welding and positioning that comprises the parallel support of at least three groups rectangular frame to be welded and camber section bar, it is characterized in that, described apparatus for welding and positioning has the base module of a fixedly connected general-purpose platform of activity, on described base module, be provided with the port locations module and the following compression module of difference locating rectangle framework camber lower surface, section bar both sides and upper surface, also be provided with the edge locating module of described rectangular frame both sides, scalable location on its symmetrical center line.
The method of the technological equipment location welding camber section material framework of the above-mentioned location welding of right to use camber section material framework, it is characterized in that, be fixed on the general-purpose platform with the apparatus for welding and positioning that is parallel to each other more than three groups or three groups, form a location welding camber section material framework technological equipment; At first the camber profile shapes two ends with two length directions is cut into miter angle, puts into the port locations module, and the U type breach that makes camber profile shapes bottom corner profile fall into locating module 2 is fit-state; Secondly the circular arc profile shapes two ends on two widths also is cut into miter angle, put into edge locating module circular arc location, termination, both sides profile, inclination clamping screw under using then on compression module 3 elbows, rotate the drive activity in the direction of the clock and shake the briquetting rotation, the camber profile shapes is compressed, the correct location of finishing camber section bar special-shaped frame compresses, and implements the welding of four terminations of camber profile shapes framework.During undercarriage, hold-down mechanism unclamped get final product.
The present invention has following beneficial effect than prior art.
Simple in structure, accurate positioning, exchange versatility height.The modular assembly apparatus for welding and positioning of the fabricated structure of taking, can be only with the locating module of three groups of simple structures, just more than 10 meters long large-scale rectangular framework and camber section bar can be accurately positioned on the module, realize interchangeableization and the platform generalization of welding location.Port locations module that adopts and following compression module accurate positioning have been abandoned very inconvenience of operation, a large amount of required precision height, the locator of very dense.Also can be according to different needs, with physical dimension seriation, parametrization, the generalization of profile shapes tack welding connection module.Can just can adapt to product remodeling by adjusting locating module specification and position, geomery changes the demand of new model assembling.
Make up flexible, convenient to operation.Because locating module can pass through base module simple in structure, be fixedly connected on versatilely on the general-purpose platform, the assembling location is quick, changes flexibly, and response is fast.Under the condition that satisfies the product required precision, greatly improved operating efficiency.The spiral quick assembling/disassembling mechanism that each locating module adopts has not only improved production efficiency, and has reprocessed, detected more convenient.
Cycle is short, and cost is low.Owing to only use the flexible combination of several groups of locating modules, just can with more than ten meters long profile shapes longitudinal and cross beam stably positioning clamping firmly guarantee the relative position of the long profile shapes framework of four Gents simultaneously.Not only significantly reduced the vacancy rate of frock and the space hold when idle, saved cost, and avoided prior art design and manufacture cost height, the defective that the cycle is long.
The present invention is applicable to the welding assembling of all kinds of section bars, can be widely used in the location welding of all kinds of profile shapes parts.
Figure of description
For further specifying preferred embodiment of the present invention, and after conjunction with figs. is specified in, so that be easier to understand for the present invention.But the following stated is only for being used for explaining preferred embodiment of the present invention; be not that attempt is done any pro forma restriction to the present invention according to this; every based on creative spirit of the present invention, any type of modification or the change done all must belong to the category that the invention is intended to protect.
Fig. 1 is the front view that the present invention locatees the technological equipment of the large-scale camber section material framework of welding.
Fig. 2 is the vertical view that the present invention locatees the technological equipment of the large-scale camber section material framework of welding.
Fig. 3 is the side view that the present invention locatees the technological equipment of the large-scale camber section material framework of welding.
Fig. 4 is the axonometric drawing of port locations module 2 of the present invention.
Fig. 5 is the axonometric drawing of compression module 3 under the present invention.
Fig. 6 is the axonometric drawing of edge locating module 4 of the present invention.
Among the figure: 1 base module, 2 port locations modules, 3 times compression modules, 4 edge locating modules, 5 camber section bars, 6 rectangular frames to be welded, 3-1 elbow column support, 3-2 handle, 3-3 clamping screw, 3-4 shakes briquetting, 3-5 shakes briquetting, 3-6 straight pin, 4-1 stud location piece, the 4-2 locating piece, 4-2 stud location piece.
The specific embodiment
Fig. 1 to Fig. 3 has described the present invention and has located a most preferred embodiment that welds large-scale camber section material framework technological equipment.Generally, can be provided with three groups but to be not limited to be the apparatus for welding and positioning of three groups of parallel support rectangular frames to be welded and camber section bar at general-purpose platform, what of group number should be determined according to camber section bar frame quantity.This apparatus for welding and positioning has the base module 1 of a fixedly connected general-purpose platform of activity.Base module 1 is the agent structure of movable profile shapes welder, and base module 1 is made up of the U type opening floor that connects firmly on the bottom, crossbeam both sides.U type breach on the base module 1 can be connected base module 1 according to default position with general-purpose platform, connected mode is a fastening bolt.Transverse plane is provided with the port locations module 2 and the following compression module 3 of difference locating rectangle framework camber section bar lower surface, 5 both sides and upper surface on the described base module 1.Port locations module 2 as shown in Figure 4 connects firmly on base module 1, is shaped on it and camber section bar frame end surface shape U type unanimous on the whole breach.Following compression module 3 as shown in Figure 5 is by clamping screw 3-3, handle 3-2 on elbow column support 3-1 that connects firmly at above-mentioned base module 1 and the elbow, and flexibly connect on clamping screw 3-3 one termination shake briquetting 3-4 and 3-5 forms.Rotational circle pin 3-6 is housed on another termination of clamping screw 3-3.
Symmetry workpiece rectangular frame center line, and the edge locating module 4 in the middle part of connecting firmly on base module 1, as shown in Figure 6, locating module 4 is welded to form with the locating piece 4-2 that two terminations are shaped on the identical camber cambered surface of camber section bar frame by connecting firmly being shaped on the stud location piece 4-1 of the identical camber notch of camber section bar frame on base module 1, and connects firmly compression module shown in Figure 53 on stud location piece 4-2.When the welding location, can be positioned both sides, rectangular frame to be welded middle part by telescopically, the both sides frame of rectangular frame 6 to be welded is fixed.
Positioner of the present invention can promptly be fixed on the general-purpose platform with the apparatus for welding and positioning that is parallel to each other more than three groups or three groups with the above Fig. 1 of three groups or three groups, locate mode shown in Figure 2, forms one and locatees and weld large-scale camber section material framework technological equipment.And each group positioner can move on general-purpose platform according to the needs of welding and be fixing, can with more than ten meters long profile shapes stably positioning clamping in above-mentioned technological equipment.At first the camber profile shapes two ends with two length directions is cut into miter angle, puts into port locations module 2, and the U type breach that makes camber profile shapes bottom corner profile fall into locating module 2 is fit-state; Secondly the circular arc profile shapes two ends on two widths also is cut into miter angle, put into edge locating module 4 circular arcs location, termination, both sides profile, inclination clamping screw under using then on compression module 3 elbows, rotate the drive activity in the direction of the clock and shake the briquetting rotation, the camber profile shapes is compressed, the correct location of finishing camber section bar special-shaped frame compresses, and implements the welding of four terminations of camber profile shapes framework.During undercarriage, hold-down mechanism unclamped get final product.
Claims (6)
1. locate the technological equipment that welds the camber section material framework for one kind, the apparatus for welding and positioning that comprises the parallel support of at least three groups rectangular frame to be welded and camber section bar, it is characterized in that, described apparatus for welding and positioning has the base module (1) of a fixedly connected general-purpose platform of activity, on described base module (1), be provided with the port locations module (2) and the following compression module (3) of difference locating rectangle framework camber section bar (5) lower surface, both sides and upper surface, also be provided with the edge locating module (4) of described rectangular frame both sides, scalable location on its symmetrical center line.
2. the technological equipment of location welding camber section material framework as claimed in claim 1 is characterized in that base module (1) is made up of the U type opening floor that connects firmly on the bottom, crossbeam both sides.
3. the technological equipment of location welding camber section material framework as claimed in claim 1 is characterized in that port locations module (2) connects firmly on base module (1), is shaped on it and camber section bar frame end surface shape U type unanimous on the whole breach.
4. the technological equipment of location welding camber section material framework as claimed in claim 1, it is characterized in that, described down compression module (3) is by connecting firmly at the elbow column support (3-1) of above-mentioned base module (1) and the clamping screw (3-3) on the elbow, and flexibly connect on clamping screw one termination shake briquetting (3-4,3-5) composition.
5. the technological equipment of location welding camber section material framework as claimed in claim 1, it is characterized in that, edge locating module (4) is a bending bearing and the cross bar that flexibly connects at the bending bearing, and the bending base is fixed on the base module (1) by screw and straight pin.
6. one kind is used the technological equipment of the described location welding of claim 1 camber section material framework to locate the method for welding the camber section material framework, it is characterized in that, be fixed on the general-purpose platform with the apparatus for welding and positioning that is parallel to each other more than three groups or three groups, form a location welding camber section material framework technological equipment; At first the camber profile shapes two ends with two length directions is cut into miter angle, puts into port locations module (2), and the U type breach that makes camber profile shapes bottom corner profile fall into locating module 2 is fit-state; Secondly the circular arc profile shapes two ends on two widths also is cut into miter angle, put into termination, both sides edge locating module (4) circular arc location profile, inclination clamping screw under using then on compression module 3 elbows, rotate the drive activity in the direction of the clock and shake the briquetting rotation, the camber profile shapes is compressed, the correct location of finishing camber section bar special-shaped frame compresses, and implements the welding of four terminations of camber profile shapes framework.During undercarriage, hold-down mechanism unclamped get final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201010154482 CN101804538A (en) | 2010-04-13 | 2010-04-13 | Process apparatus for fixedly welding camber profile frame and positioning method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010154482 CN101804538A (en) | 2010-04-13 | 2010-04-13 | Process apparatus for fixedly welding camber profile frame and positioning method thereof |
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| CN101804538A true CN101804538A (en) | 2010-08-18 |
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| CN 201010154482 Pending CN101804538A (en) | 2010-04-13 | 2010-04-13 | Process apparatus for fixedly welding camber profile frame and positioning method thereof |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102079029A (en) * | 2011-01-24 | 2011-06-01 | 重庆勤牛工程机械有限责任公司 | Bucket robot welding fixture |
| CN102513950A (en) * | 2011-12-27 | 2012-06-27 | 陕西飞机工业（集团）有限公司 | Positioner of framework type frame edge of aircraft |
| CN103394845A (en) * | 2013-07-25 | 2013-11-20 | 成都陵川特种工业有限责任公司 | Positioning device for supports |
| CN104551487A (en) * | 2013-10-29 | 2015-04-29 | 镇江泰源电器科技有限公司 | Welding fixture for I-shaped frame of child car seat |
| CN106826082A (en) * | 2017-03-20 | 2017-06-13 | 东莞市闻誉实业有限公司 | Clamping device and its fixing equipment |
| CN106881556A (en) * | 2017-04-25 | 2017-06-23 | 宁波金凤焊割机械制造有限公司 | Assembling device outside steel pipe bundle room |
| CN106881555A (en) * | 2017-04-25 | 2017-06-23 | 宁波金凤焊割机械制造有限公司 | The clamp system of assembling device outside a kind of steel pipe bundle room |
| CN107309591A (en) * | 2017-08-16 | 2017-11-03 | 中车唐山机车车辆有限公司 | B-mode beam welding tooling and method |
| CN108274088A (en) * | 2017-11-14 | 2018-07-13 | 宁波市富星电子有限公司 | A kind of lamination solar components string welding machine |
| CN108381097A (en) * | 2018-04-27 | 2018-08-10 | 惠州市诚业家具有限公司 | A kind of basket frame butt welding platform is welded and fixed mechanism |
| CN110549063A (en) * | 2019-10-23 | 2019-12-10 | 中车长春轨道客车股份有限公司 | positioning and clamping device for welding end plate of railway vehicle |
| CN112247463A (en) * | 2020-09-10 | 2021-01-22 | 中冶宝钢技术服务有限公司 | Welding slag ladle trunnion seat auxiliary tool and welding process |
| CN114408579A (en) * | 2022-01-24 | 2022-04-29 | 苏州密卡特诺精密机械有限公司 | Sheet product feeding machine |
| CN117260152A (en) * | 2023-11-17 | 2023-12-22 | 山西中德铝业有限公司 | Synchronous rotation welding device for aluminum profile machining |
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| JPS58179992U (en) * | 1982-05-27 | 1983-12-01 | 三井造船株式会社 | Tension piece that holds the plate during welding |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102079029B (en) * | 2011-01-24 | 2013-07-10 | 重庆勤牛工程机械有限责任公司 | Bucket robot welding fixture |
| CN102079029A (en) * | 2011-01-24 | 2011-06-01 | 重庆勤牛工程机械有限责任公司 | Bucket robot welding fixture |
| CN102513950A (en) * | 2011-12-27 | 2012-06-27 | 陕西飞机工业（集团）有限公司 | Positioner of framework type frame edge of aircraft |
| CN103394845A (en) * | 2013-07-25 | 2013-11-20 | 成都陵川特种工业有限责任公司 | Positioning device for supports |
| CN104551487A (en) * | 2013-10-29 | 2015-04-29 | 镇江泰源电器科技有限公司 | Welding fixture for I-shaped frame of child car seat |
| CN106826082B (en) * | 2017-03-20 | 2018-09-18 | 东莞市闻誉实业有限公司 | Clamping device and its fixed equipment |
| CN106826082A (en) * | 2017-03-20 | 2017-06-13 | 东莞市闻誉实业有限公司 | Clamping device and its fixing equipment |
| CN106881556A (en) * | 2017-04-25 | 2017-06-23 | 宁波金凤焊割机械制造有限公司 | Assembling device outside steel pipe bundle room |
| CN106881555A (en) * | 2017-04-25 | 2017-06-23 | 宁波金凤焊割机械制造有限公司 | The clamp system of assembling device outside a kind of steel pipe bundle room |
| CN107309591A (en) * | 2017-08-16 | 2017-11-03 | 中车唐山机车车辆有限公司 | B-mode beam welding tooling and method |
| CN107309591B (en) * | 2017-08-16 | 2019-04-30 | 中车唐山机车车辆有限公司 | B-mode beam welding tooling and method |
| CN108274088A (en) * | 2017-11-14 | 2018-07-13 | 宁波市富星电子有限公司 | A kind of lamination solar components string welding machine |
| CN108381097A (en) * | 2018-04-27 | 2018-08-10 | 惠州市诚业家具有限公司 | A kind of basket frame butt welding platform is welded and fixed mechanism |
| CN110549063A (en) * | 2019-10-23 | 2019-12-10 | 中车长春轨道客车股份有限公司 | positioning and clamping device for welding end plate of railway vehicle |
| CN112247463A (en) * | 2020-09-10 | 2021-01-22 | 中冶宝钢技术服务有限公司 | Welding slag ladle trunnion seat auxiliary tool and welding process |
| CN114408579A (en) * | 2022-01-24 | 2022-04-29 | 苏州密卡特诺精密机械有限公司 | Sheet product feeding machine |
| CN117260152A (en) * | 2023-11-17 | 2023-12-22 | 山西中德铝业有限公司 | Synchronous rotation welding device for aluminum profile machining |
| CN117260152B (en) * | 2023-11-17 | 2024-02-02 | 山西中德铝业有限公司 | Synchronous rotation welding device for aluminum profile machining |
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Open date: 20100818 |