CN101793206B - Direction-injection diesel engine combustion chamber - Google Patents

Direction-injection diesel engine combustion chamber Download PDF

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Publication number
CN101793206B
CN101793206B CN201010126631XA CN201010126631A CN101793206B CN 101793206 B CN101793206 B CN 101793206B CN 201010126631X A CN201010126631X A CN 201010126631XA CN 201010126631 A CN201010126631 A CN 201010126631A CN 101793206 B CN101793206 B CN 101793206B
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diesel engine
combustion chamber
convex arc
injection
guiding convex
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CN201010126631XA
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CN101793206A (en
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高希彦
郭鹏江
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Dalian University of Technology
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Dalian University of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

The invention discloses a direction-injection diesel engine combustion chamber, belonging to the technical field of internal combustion engine structures and combustion devices. The invention is characterized in that guide convex arcs and small steps are arranged on the wall surface of the combustion chamber. The guide convex arcs and the small steps are arranged fully circumferentially, intermittently or locally. The positions of the guide convex arcs and the small steps on the wall surface are related to the shape of the combustion chamber, the size of injection holes, the angle of the injection holes, oil injection pressure, intake swirl ratio and other parameters. The cross section of each guide convex arc is semicircular, elliptic and the like. The technology adopts the guide bundle spray and stratification theory, adopts 'double wall surface injection' method to inhibit the generation of high-concentration NO at the tips of flames and promotes the mixing of the spray tips. The invention has the advantages that the even mixed gas can be formed at the premixing combustion step, the rapid mixing of oil and gas is realized, the travel time of carbon granules is shortened and thereby the oxidization time of the carbon granules is increased.

Description

A kind of direction-injection diesel engine combustion chamber
Technical field
The invention belongs to internal-combustion engine structure and firing unit technical field, relate to a kind of firing chamber of direct injection diesel engine.
Background technique
Existing diesel engine with direct injection is a feature with uneven astable spray burning, the very sufficient neighboring area of air supply reaches a high temperature in the fuel spray, and, on the other hand, generate PM in the superfluous zone of the fuel oil of air quantity deficiency because of remaining oxygen generates NOx in a large number.In occasion based on the traditional diesel combustion of turbulent diffusion combustion, from having only zone that air exists to the zone of having only fuel oil to exist, the mixing air parcel that has various concentration, and mixed gas is present in NOx simultaneously and the carbon granules formation speed is regional faster.This also just becomes and reduces NOx and the comparatively difficult reason of PM simultaneously.Homogeneous compression-ignition (HCCI) is a kind of more attracting new combustion manner, has the potentiality that reduce NOx and soot growing amount.But, before the motor that adopts HCCI becomes a kind of matured product, also have many problems to wait to solve.The for example control of the control of combustion phase and rate of heat release is compared working zone little (low to moderate duty) with conventional diesel engine with spark-ignition engine, and HC and CO discharging height.In addition, the HCCI of combustion diesel fuel has its special problem, i.e. the formation of fuel-air mixture in the cylinder.Carrying out the premixed common method of oil gas in motor is the method that adopts spray early or spray in evening.Spray morning is divided into interior early stage injection of compression stroke after intake port injection and the valve-closing, and it is simple, inexpensive and can generate the enough good mixed gas of mixing, but diesel oil adopts intake port injection to have any problem, because its boiling point is higher, causes evaporating very poor; The interior early stage injection of cylinder also exists HC and the CO discharging is higher and fuel spray is attached to cylinder liner wall dilution machine wet goods problem.Evening, spray was After Top Center to spray, and than the mixing rate that increases oil gas, still along with the increasing of engine load, the increase of fuel injection quantity can't guarantee that fuel oil all sprays into the firing chamber before catching fire by high-eddy.
Summary of the invention
The invention provides a kind of direction-injection diesel engine combustion chamber that can reduce Diesel NOx concentration and particle emission simultaneously, overcome the existing deficiency of HCCI combustion system, realized the low emissions combustion of diesel engine, be the homogenization and the low-temperature burning of diesel engine mixed gas, guaranteed that diesel engine realizes low NOx drainage, low smoke intensity and high degree of constant volume in the whole working condition scope.
Technological scheme of the present invention is:
A kind of direction-injection diesel engine combustion chamber is characterized in that combustion chamber wall surface is provided with guiding convex arc and small stair.Being provided with of guiding convex arc and small stair can be complete circumferential, intermittent or local.
Relating to parameters such as the shape of the guiding convex arc on the wall and the position of small stair and firing chamber, spray orifice size, angle between spray orifices, injection pressure, induction swirl ratio.The height of projection of described guiding convex arc is 0.5~3.0mm, and guiding convex arc cross section is structures such as semicircle, ellipse.The tangential dimension of the step surface of described small stair is 0.5~3.5mm, and the angle on the tangential direction of step surface and piston head plane is 0~50 °.
The advantage of " double-walled wall jet " technology of employing is:
1. avoided big, produced soot, and form the mixed gas of stoichiometric(al) in the outer zone of oil bundle, produced the waste gas phenomenon of high NOx concentration in the intrafascicular heart of conventional diesel machine oil zone fuel oil concentration.
2. traditional diesel engine generate a large amount of NOx main causes be summed up as the most advanced and sophisticated mixing intensity of spraying a little less than, combustion gas and flame tip and ambient air clash, and lose momentum rapidly, air-flow stops for a long time at high-temperature area.For being suppressed at the most advanced and sophisticated NOx that generates high concentration of flame, promote the mixing that spraying is most advanced and sophisticated, make fluidal texture in the flame near the structure of stable state jet flames, we have adopted " double-walled wall jet " technology.
3. double-walled wall jet " technology belongs to a kind of of scattered space type space spraying.The main cause that the direct injection diesel engine soot generates is liquid fuel or the dense air fuel ratio mixed gas and the interaction of flame, and fuel oil is sprayed onto the burned region territory, can generate a large amount of soots.Diffusion control burning than great share can cause higher carbon smoke exhaust.Adopting the method for spatial dispersion can avoid liquid fuel to contact the aspect with flame produces disadvantageous interaction, improves the utilization ratio of air, improve local air fuel ratio, the reduction carbon smoke exhaust.
4. in the combustion system of diesel engine, the fuel oil in the firing chamber does not fully mix with air and produces a large amount of soots, and these zones are surrounded by the mixed gas of stoichiometric, and the temperature here is very high, and the tendency that forms NOx is arranged.Adopt " double-walled wall jet " technology, fuel oil is fully mixed with air, form even mixed gas postignition, thus the local temperature rising that causes owing to burning can be suppressed, thereby suppressed the growing amount of NOx under the high temperature.In addition, also because can shorten the burning phase, so it causes people's attention as the means that improve the thermal efficiency.
5. use " double-walled wall jet " technology, not only form even mixed gas, realize the rapid mixing of oil gas, reduce the diffusive combustion amount in the pre-mixing combustion stage, and in diffusive combustion,, the shortening of diffusive combustion duration increased its oxidization time owing to shortening the carbon granules rise time.
The invention has the beneficial effects as follows: the present invention is not increasing oil consumption and is keeping reducing the NOx and the particle emission of diesel engine significantly under the prerequisite of former mechanomotive force.The design has carried out experimental study and optimal design on the cold four-cylinder diesel engine in Vehicle Turbocharged, obtained desirable test result.At the diesel engine torque point, smoke intensity is 0.4BSU, and the concentration of NOx is 460ppm, and rate of fuel consumption is suitable with former machine, is 215g/ (Kw.h); Calibration point, smoke intensity are at 0.6BSU, and the concentration of NOx is 360ppm, and rate of fuel consumption is 245g/ (Kw.h).Rules are put in discharging near Europe IV.
Description of drawings
Fig. 1 is a chamber structure schematic representation of the present invention.
Fig. 2 is the structural representation of combustion system of directly jetting diesel engine of the present invention.
Among the figure: 1 piston; 2 firing chambers; 3 bottom surfaces; 4 guiding convex arcs; 5 small stairs; 6 multiple orifice nozzles; 7 spray orifices; The fluid oil bundle of 8 multiple orifice nozzles ejection; 9 upper stratas spray bundle; 10 lower floors spray bundle.
Embodiment
In Fig. 1, firing chamber 2 of the present invention is characterized in that circumferentially being provided with on the inwall of firing chamber 2 guiding convex arc 4 and small stair 5 on piston 1, and bottom surface 3 is convex table type (bottom surface 3 also can be designed to patterns such as taper, flat, sphere).As can be seen from Figure 1, firing chamber 2 is reducing shape, also can be designed to the straight shape of the mouth as one speaks or uncovered type.
The fluid oil bundle 8 of multiple orifice nozzle ejection impinges upon on 2 walls of firing chamber, the guiding convex arc 4 on wall and the reflection of small stair 5, and bundle 10 is sprayed in the upper strata spray bundle 9, the lower floor that form the layering wall jet, is called for short " double-walled wall jet ", as shown in Figure 2.
Multiple orifice nozzle 6 is through the spray bundle 8 (single or multiple injection) of spray orifice 7 ejections, before division, bump against the wall of firing chamber 2 with liquid form with suitable reference angle, guarantee oil bundle 8 at the top edges of wall impingement region above guiding convex arc 4, lower limb is above small stair 5, that is to say the guiding convex arc oil is restrainted 8 separated into two parts, make the oil bundle after the reflection be divided into two-layer up and down, upper strata spray bundle 9 is the oil bundles that reflect to form through guiding convex arc 4, and lower floor's spray bundle 10 is the oil bundles that reflect to form through wall small stair 5.Oil bundle after the reflection is distributed in the crowded stream district and the pit district of firing chamber, forms big spray bundle eddy current, and to expansion in a big way.Like this, the spray bundle of wall jet can entrainment more air, forms more inflammable mixture in limited delay period, produces a plurality of point of ignition, shortens combustion duration.After the burning of spray bundle, bilevel spray bundle 9 and 10 radiation mutually absorbs heat, the bad big oil droplet of quality of atomizing can be burnt away in lower floor's spray bundle 10 by action of centrifugal force in the upper strata spray bundle 9, the imperfect combustion product of lower floor is risen by the contrary effect of squeezing stream of piston, can further burning in upper strata spray bundle 9.In addition, it is higher to reflect comparable common spraying division pelletizing degree, simultaneously because the bump diffusion is expected to form fast more uniform mixed gas.When the diesel engine actual design, relating to parameters such as the position of guiding convex arc 4 and small stair 5 and the shape of firing chamber, spray orifice size, angle between spray orifices, injection pressure, induction swirl ratio, by rational design and optimization, can on diesel engine, obtain best performance, on diesel engine, realize the low temperature pre-mixing combustion, reduce the discharging of Diesel NOx concentration and particulate.
Diesel engine with direct injection low emission combustor of the present invention is applicable to that too high-pressure common rail sprays in conjunction with direct injection diesel engine such as multi-injection, electronically controlled unit pumps.

Claims (4)

1. direction-injection diesel engine combustion chamber, circumferentially be provided with guiding convex arc (4) and small stair (5) on the wall of firing chamber (2), it is characterized in that: the oil bundle (8) of ejection is in the top edge of the wall impingement region top at guiding convex arc (4), lower limb is in the below of guiding convex arc (4), the top of small stair (5), and oil bundle (8) is divided into two-part up and down after the reflection of guiding convex arc (4) and small stair (5).
2. a kind of direction-injection diesel engine combustion chamber according to claim 1, its feature also is: shape, spray orifice size, angle between spray orifices, injection pressure, the induction swirl ratio relating to parameters of the guiding convex arc (4) on the wall and the position of small stair (5) and firing chamber.
3. a kind of direction-injection diesel engine combustion chamber according to claim 1 and 2, its feature also is: the height of projection of described guiding convex arc (4) is 0.5~3.0mm; The step surface tangential dimension of described small stair (5) is 0.5~3.5mm, and the angle on step surface tangential direction and piston head plane is 0~50 °.
4. a kind of direction-injection diesel engine combustion chamber according to claim 3, its feature also is: guiding convex arc (4) cross section is for semicircle or oval.
CN201010126631XA 2010-03-17 2010-03-17 Direction-injection diesel engine combustion chamber Expired - Fee Related CN101793206B (en)

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CN101793206B true CN101793206B (en) 2011-07-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6232954B2 (en) * 2013-11-12 2017-11-22 トヨタ自動車株式会社 Internal combustion engine
CN112112725A (en) * 2020-09-28 2020-12-22 华中科技大学 Combustion chamber system suitable for high-power-density diesel engine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1556313A (en) * 2004-01-06 2004-12-22 大连理工大学 Direct spraying type diesel engine combustion system

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JP2594054B2 (en) * 1987-06-08 1997-03-26 トヨタ自動車株式会社 Direct injection diesel engine
JPH01124039U (en) * 1988-02-15 1989-08-23
JPH05163946A (en) * 1991-12-13 1993-06-29 Kubota Corp Direct injection type combustion chamber of diesel engine
JP4002823B2 (en) * 2002-12-11 2007-11-07 ヤンマー株式会社 Engine combustion chamber
KR20090064227A (en) * 2007-12-15 2009-06-18 현대자동차주식회사 Combustion chamber structure of engine for heavy duty vehicle

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1556313A (en) * 2004-01-06 2004-12-22 大连理工大学 Direct spraying type diesel engine combustion system

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* Cited by examiner, † Cited by third party
Title
JP平1-124039U 1989.08.23
JP昭63-306220A 1988.12.14
JP特开2004-190572A 2004.07.08
JP特开平5-163946A 1993.06.29

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