CN101780972A - Method for preparing basic bluestone by utilizing PCB ammonium persulfate-H2SO4 micro-etched waste liquid - Google Patents

Method for preparing basic bluestone by utilizing PCB ammonium persulfate-H2SO4 micro-etched waste liquid Download PDF

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Publication number
CN101780972A
CN101780972A CN201010117119A CN201010117119A CN101780972A CN 101780972 A CN101780972 A CN 101780972A CN 201010117119 A CN201010117119 A CN 201010117119A CN 201010117119 A CN201010117119 A CN 201010117119A CN 101780972 A CN101780972 A CN 101780972A
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micro
waste liquid
etched waste
basic
ammonium persulphate
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CN101780972B (en
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王永成
陈伟华
方健才
张素娟
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Guangzhou Kecheng Environmental Protection Technology Co Ltd
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Guangzhou Kecheng Environmental Protection Technology Co Ltd
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Abstract

The invention discloses a method for preparing basic bluestone by utilizing PCB ammonium persulfate-H2SO4 micro-etched waste liquid. The method comprises the following steps of: (1) preheating ammonium persulfate-H2SO4 micro-etched waste liquid and basic solution to the temperature of between 50 and 100 DEG C respectively, and adding the preheated micro-etched waste liquid into a neutralizing reaction kettle with a stirring device; (2) gradually adding the basic solution into the micro-etched waste liquid with the stirring for neutralization reaction, and controlling the pH value in the neutralizing reaction kettle to be between 8.0 and 13.0; (3) after filtering precipitate, adding dispersant into filtrate; (4) transferring the filtrate of which the pH value is regulated to an ammonia evaporation reaction kettle for atmospheric distillation to ensure that ammonia escapes from the reaction kettle till the pH value is reduced to be between 7.5 and 8.5, and completing ammonia evaporation; and (5) filtering, washing, drying and sifting basic bluestone precipitate in the material to obtain a crystal-type basic bluestone product. The method has the advantages of efficiently recycling copper resource and contributing to generating high-purity basic bluestone, along with simple whole process equipment, easily controlled operating conditions, and less equipment investment.

Description

Utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate
Technical field:
The present invention relates to a kind of PCB of utilization ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, belongs to field of fine chemical.
Background technology:
In printed circuit board is produced; the pre-treatment of many operations all needs microetch; as holeization (PTH), graphic plating (PP), hot air leveling (HASL) and apply that Organic Solderability protective material (OSP) is preceding all to need to use micro-etching solution; to remove the microcosmic alligatoring of zone of oxidation and formation on the copper surface; to strengthen the subsequent handling bonding force, more common etching solution mainly contains two kinds at present: a kind of is persulphate-H 2SO 4System, another kind are H 2O 2-H 2SO 4System.And first kind of system often adopts ammonium persulphate-H 2SO 4Solution.
Ammonium persulphate-the H of circuit board plant 2SO 4Micro-etched waste liquid contains Cu 2+, NH 4 +And H 2SO 4, be discharged into waste plant usually and handle the back discharging, and a large amount of copper enters in the mud through materialization, though the sludge incineration meeting is converted into renewable resource with copper, this method organic efficiency is low, energy loss is big.In addition, there is a large amount of NH in the waste water 4 +Ion enters water body and will cause body eutrophication, reduces the water body ornamental value, and the nitrate of oxidized generation and growth of nitrite mailbox hydrobiont even human health.
At present, take electrolytic process to handle this waste liquid, its principle is to utilize electrochemistry that electric energy is converted into chemical energy, makes the cupric ion in the waste liquid be converted into a large amount of electric energy of copper simple substance this method consumption, the waste liquid high efficiente callback is not utilized.
Summary of the invention:
The present invention is intended to address the above problem, thereby a kind of PCB of utilization ammonium persulphate-H is provided 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, this method processing efficiency height, effect stability, safe and reliable, suitability strong, can at utmost recycle copper resource and ammonia nitrogen.
To achieve these goals, the invention provides a kind of PCB of utilization ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, and this method comprises the steps:
(1) with ammonium persulphate-H 2SO 4Micro-etched waste liquid and basic solution are preheating to 50 ~ 100 ℃ respectively, and copper concentration is 10 ~ 50g/L in the micro-etched waste liquid.The micro-etched waste liquid that preheating is good joins in the reactor that has whipping appts, when its add-on finishes for reaction 20% ~ 80% of the material cumulative volume;
(2) then, progressively add basic solution and carry out neutralization reaction under agitation condition in above-mentioned micro-etched waste liquid, the pH value scope in the control reactor is between 8.0 ~ 13.0.
This reaction equation is as follows:
H 2SO 4+2NaOH=Na 2SO 4+2H 2O
(NH 4) 2SO 4+2NaOH≒NH 3·H 2O+Na 2SO 4
4CuSO 4+6NaOH=Cu 4(OH) 6SO 4↓+3Na 2SO 4
(3) add an amount of dispersion agent behind the filtering precipitate, be used to control Basic Chrome Sulphate crystalline size.Dispersion agent is preferably one or more in the formaldehyde condensation products of Sodium dodecylbenzene sulfonate, sodium lignosulfonate, calcium, hydrolytic polymaleic anhydride, methyl naphthalene sulfonic acid sodium, and consumption is 2% ~ 8% of a masterbatch;
(4) filtrate of the above-mentioned pH of mixing up value is changed over to the ammonia still process reactor and carry out air distillation ammonia is therefrom overflowed, reduce to 7.5 ~ 8.5, finish ammonia still process to the pH value; The ammonia still process temperature is 60 ~ 100 ℃, and the ammonia still process time is 0.5 ~ 3.5h; The ammonia used water that steams, a kind of absorption in the excessive dilute sulphuric acid obtain ammoniacal liquor or ammonium salt product;
(5) Basic Chrome Sulphate in material precipitation more after filtration, washing, dry, obtain crystal type Basic Chrome Sulphate product after sieving.
In the step (1), described basic solution is one of NaOH, KOH, ammoniacal liquor, slaked lime (emulsion) of different concns or their two kinds or more of mixture.
In step (2) and the step (4), the pH value in employing pH electrode The real time measure neutralization reaction still, the ammonia still process reactor is also controlled the add-on and the ammonia still process time of basic solution in view of the above;
In the step (3), add an amount of dispersion agent and be used to control Basic Chrome Sulphate particulate growth particle diameter, make the Basic Chrome Sulphate particle of different-grain diameter.
In the step (5), the drying temperature when dry is 40 ~ 80 ℃.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention utilizes PCB ammonium persulphate-H for the first time 2SO 4Micro-etched waste liquid prepares Basic Chrome Sulphate as raw material, and the present invention utilizes copper resource, the ammonia resource in the waste liquid, production main products Basic Chrome Sulphate, auxiliary product ammoniacal liquor or ammonium salt, and it is precious changing refuse.
(2) after the present invention recycled through ammonia nitrogen, ammonia nitrogen concentration reduced greatly in the waste water, has alleviated the burden of follow-up waste water physicochemical or biochemical treatment, and water quality treatment reaches national composite wastewater emission standard easily.
(3) processing unit of the present invention is simple, processing efficiency is high, safe and reliable, not only solved PCB ammonium persulphate-H 2SO 4The processing of micro-etched waste liquid, and realized the resource circulation utilization, reduced copper greatly to natural harm.
(4) may command Basic Chrome Sulphate particulate of the present invention growth particle diameter makes the Basic Chrome Sulphate superfine particle of different-grain diameter.
Description of drawings:
Fig. 1 utilizes ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the schema of Basic Chrome Sulphate.
Embodiment:
Embodiment 1:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 25g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 75 ℃.Sodium hydroxide solution with 30% (massfraction) is preheated to 70 ℃ in the raw material storage tank in addition.Start the reactor stirring rake, open the feedstock pump of sodium hydroxide simultaneously and adjust the under meter flow velocity, sodium hydroxide solution is joined in the reactor with the speed of 20L/Min, the pH value of control reactor internal reaction thing is 9.5; Add the 1000g Sodium dodecylbenzene sulfonate behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 70 ℃, reduce to 7.5 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 60 ℃ of dry 259 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 98.6%.
Embodiment 2:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 50g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 75 ℃.Sodium hydroxide solution with 30% (massfraction) is preheated to 70 ℃ in the raw material storage tank in addition.Start the reactor stirring rake, open the feedstock pump of sodium hydroxide simultaneously and adjust the under meter flow velocity, sodium hydroxide solution is joined in the reactor with the speed of 20L/Min, the pH value of control reactor internal reaction thing is 9.5; Add the 1000g Sodium dodecylbenzene sulfonate behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 70 ℃, reduce to 8 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 60 ℃ of dry 521 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 98.4%.
Embodiment 3:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 35g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 50 ℃.Sodium hydroxide solution with 30% (massfraction) is preheated to 50 ℃ in the raw material storage tank in addition.Start the reactor stirring rake, open the feedstock pump of sodium hydroxide simultaneously and adjust the under meter flow velocity, sodium hydroxide solution is joined in the reactor with the speed of 20L/Min, the pH value of control reactor internal reaction thing is 10; Add the 2500g sodium lignosulfonate behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 75 ℃, reduce to 7.5 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 60 ℃ of dry 381 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 97.6%.
Embodiment 4:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 25g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 75 ℃.Ammoniacal liquor with 10% (massfraction) is preheated to 70 ℃ in the raw material storage tank in addition.Start the reactor stirring rake, open the feedstock pump of ammoniacal liquor simultaneously and adjust the under meter flow velocity, ammoniacal liquor is joined in the reactor with the speed of 20L/Min, the pH value scope of control reactor internal reaction thing is 10; Add the 2500g sodium lignosulfonate behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 73 ℃, reduce to 8.0 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 60 ℃ of dry 261 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 98.0%.
Embodiment 5:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 25g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 75 ℃.Start the reactor stirring rake, simultaneously white lime is joined in the reactor, the pH value of control reactor internal reaction thing is 10.5; Add the 1800g hydrolytic polymaleic anhydride behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 75 ℃, reduce to 8.0 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 40 ℃ of dry 265 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 96.1%.
Embodiment 6:
At 8M 3Enamel reaction still in add ammonium persulphate-H of copper content 25g/L 2SO 4Micro-etched waste liquid 6M 3, the limit feeds the stirring of steam limit and makes ammonium persulphate-H 2SO 4Micro-etched waste liquid is preheating to 50 ℃.Start the reactor stirring rake, simultaneously white lime is joined in the reactor, the pH value of control reactor internal reaction thing is 10.5; Add the 1800g hydrolytic polymaleic anhydride behind the filtering precipitate, change the ammonia still process reactor over to, ammonia still process refluxes under agitation condition, control ammonia still process temperature is at 65 ℃, reduce to 8.0 to the pH value, end ammonia still process is filtered and with water washing three times, centrifugation is after 80 ℃ of dry 262 kilograms in light green Basic Chrome Sulphate powder that get.The sample assay is with Cu 4(OH) 6SO 4Count 96.9%.

Claims (9)

1. one kind is utilized PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that comprising the steps:
(1) with ammonium persulphate-H 2SO 4Micro-etched waste liquid and basic solution are preheating to 50 ~ 100 ℃ respectively, and the micro-etched waste liquid that preheating is good joins in the neutralization reaction still that has whipping appts, when its add-on finishes for reaction 20% ~ 80% of the material cumulative volume;
(2) progressively add basic solution under agitation condition in above-mentioned micro-etched waste liquid and carry out neutralization reaction, the pH value scope in the control neutralization reaction still is between 8.0 ~ 13.0;
(3) add dispersion agent behind the filtering precipitate;
(4) filtrate of the above-mentioned pH of mixing up value is changed over to the ammonia still process reactor and carry out air distillation ammonia is therefrom overflowed, reduce to 7.5 ~ 8.5, finish ammonia still process to the pH value;
(5) with the Basic Chrome Sulphate in above-mentioned material precipitation more after filtration, washing, dry, obtain crystal type Basic Chrome Sulphate product after sieving.
2. the PCB ammonium persulphate-H that utilizes as claimed in claim 1 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that described ammonium persulphate-H 2SO 4Directly preheating in reactor of micro-etched waste liquid.
3. the PCB ammonium persulphate-H that utilizes as claimed in claim 1 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that described basic solution is one or more the mixture in NaOH, KOH, ammoniacal liquor, the slaked lime.
4. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that the pH value in step (2) or step (4) in employing pH electrode The real time measure neutralization reaction still, the ammonia still process reactor and the add-on and the ammonia still process time of control basic solution.
5. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that, dispersion agent described in the step (3) is one or more in the formaldehyde condensation products of Sodium dodecylbenzene sulfonate, sodium lignosulfonate, hydrolytic polymaleic anhydride, methyl naphthalene sulfonic acid sodium, and its weight is 2% ~ 8% of masterbatch.
6. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that the drying temperature in the step (5) is 40 ~ 80 ℃.
7. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that the ammonia still process temperature in the step (4) is 60 ~ 100 ℃, and the ammonia still process time is 0.5 ~ 3.5h.
8. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that, adopts water or excessive dilute sulphuric acid to absorb the ammonia that steams in the step (4).
9. described in claim 1, utilize PCB ammonium persulphate-H 2SO 4Micro-etched waste liquid is produced the method for Basic Chrome Sulphate, it is characterized in that described ammonium persulphate-H 2SO 4Copper concentration is 10 ~ 50g/L in the micro-etched waste liquid.
CN2010101171199A 2010-02-23 2010-02-23 Method for preparing basic bluestone by utilizing PCB ammonium persulfate-H2SO4 micro-etched waste liquid Expired - Fee Related CN101780972B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815740A (en) * 2012-08-03 2012-12-12 西北矿冶研究院 Production method for improving copper sulfate grade
CN103435092A (en) * 2013-09-01 2013-12-11 深圳市危险废物处理站有限公司 Resource recovery method of sodium persulfate-sulfuric acid serial copper-containing microetch waste liquor for PCB (Printed Circuit Board)
CN103449501A (en) * 2013-09-01 2013-12-18 深圳市危险废物处理站有限公司 Comprehensive utilization method of waste liquor in production of basic cupric carbonate
CN113402096A (en) * 2021-06-17 2021-09-17 遂宁市星河环境技术有限公司 Stripping and hanging waste liquid treatment method for PCB factory

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815740A (en) * 2012-08-03 2012-12-12 西北矿冶研究院 Production method for improving copper sulfate grade
CN102815740B (en) * 2012-08-03 2015-04-22 西北矿冶研究院 Production method for improving copper sulfate grade
CN103435092A (en) * 2013-09-01 2013-12-11 深圳市危险废物处理站有限公司 Resource recovery method of sodium persulfate-sulfuric acid serial copper-containing microetch waste liquor for PCB (Printed Circuit Board)
CN103449501A (en) * 2013-09-01 2013-12-18 深圳市危险废物处理站有限公司 Comprehensive utilization method of waste liquor in production of basic cupric carbonate
CN103435092B (en) * 2013-09-01 2015-06-24 深圳市危险废物处理站有限公司 Resource recovery method of sodium persulfate-sulfuric acid serial copper-containing microetch waste liquor for PCB (Printed Circuit Board)
CN103449501B (en) * 2013-09-01 2015-11-18 深圳市危险废物处理站有限公司 The method of comprehensive utilization of waste liquor in production of basic cupric carbonate
CN113402096A (en) * 2021-06-17 2021-09-17 遂宁市星河环境技术有限公司 Stripping and hanging waste liquid treatment method for PCB factory

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