Summary of the invention
For addressing the above problem, the present invention proposes a kind of new hybrid power system, big to overcome present hybrid vehicle startup energy consumption, run up time is long, defectives such as motor load and impact are big, and the service life of improving regime clutch, the energy consumption when reducing the regime clutch separation is improved hybrid vehicle traveling comfort, fuel economy and emission performance.
Described hybrid power system comprises driving engine, regime clutch, motor and change-speed box, described regime clutch comprises as the flywheel of big inertia part and clutch driving disc and as little inertia clutch portions friction disc, be installed on the crankshaft output end of driving engine by torsion vibration absorber as little inertia clutch portions friction disc, and on the input shaft that the flywheel of the big inertia part of conduct and clutch driving disc are installed to motor, on the input shaft of motor, also be provided with the bearing that bears axial force.
After adopting above-mentioned hybrid power system, when start the engine, will reduce run up time greatly and start energy, reduce impact simultaneously, reduce the wearing and tearing of power-transfer clutch.And big inertia parts such as flywheel have been installed to after the torsion vibration absorber, have reduced the preceding rotor inertia of torsion vibration absorber, have improved the damping effect of torsion vibration absorber, have further isolated the vibrations of driving engine effectively, thereby have improved the traveling comfort of car load.Moreover after the flywheel postposition, flywheel and rotor link together, because rotor itself has certain rotor inertia, can reduce the size of flywheel.
And such design has overcome the inertial thinking of existence of the prior art, has brought beneficial technical effects.Particularly, at first, the running of driving engine be unable to do without flywheel, on the engine crankshaft mouth flywheel is installed, and flywheel is the mounting means that all orthodox car driving engines are adopted as the driving disc spacing pressing of power-transfer clutch, is a kind of inertial thinking of the prior art.Secondly, in the prior art, when driving engine dispatches from the factory, all reserved on the crankshaft output end of driving engine and will adorn flywheel.But the contriver does not stick to such inertial thinking, finds behind in-depth study, for hybrid vehicle, under electric-only mode, does not need the work of driving engine, so driving engine can be thrown off flywheel fully; And when the needs engine operation, but be at hybrid mode or power generation mode, at this moment regime clutch is combination, i.e. flywheel and driving engine one.Thus, above-mentioned later-model hybrid power system has been proposed.
At above-mentioned hybrid power system, preferably, described clutch disk is connected on the spline of Coupling Shaft one end by torsion vibration absorber, and the other end of this Coupling Shaft is connected on the crankshaft output end of driving engine.
Perhaps, the crankshaft output end of described driving engine is provided with spline, and described clutch disk passes through the torsion vibration absorber direct mount to this spline.
Particularly, described flywheel is installed on the input shaft of described motor by key connection mode or bolt connecting mode.
From electric-only mode when hybrid mode is switched, reasonably set the speed of a motor vehicle when switching, can realize that zero electric energy start the engine to minimum startup rotating speed (as about 200rpm), can save the startup energy so more.
Speed of a motor vehicle when perhaps more rational setting is switched can drag driving engine to idling (as about 700rpm) by zero electric energy, thereby cancellation starts the enriching process, and then reduces discharging, improves fuel economy.
More preferably, from electric-only mode when hybrid mode is switched, incorporating transmission adds retaining, utilizes gearshift start the engine at interval, can save run up time more, improves dynamic property.
Further, rationally set the ratio between change-speed box one, the second gear transmitting ratio, can realize directly changing synchronously second gear, save synchronization time, reduce the wearing and tearing of synchro.
The specific embodiment
As shown in Figure 3, in hybrid power system of the present invention, regime clutch is to install like this, be installed on the spline of Coupling Shaft 30 1 ends by torsion vibration absorber 32 as little inertia clutch portions friction disc 39, and the other end of this Coupling Shaft 30 connects engine crankshaft mouth 33, and the Coupling Shaft 30 of close engine crankshaft output shaft 33 1 sides of regime clutch is provided with release thrust bearing 36.At opposite side, clutch driving disc 38 is installed on the flywheel 31, just has been installed on the motor input shaft 35 as big inertia clutch portions platen 38 and flywheel 31 like this.Particularly, flywheel is in conjunction with the motor input shaft, or by bolted connection motor input shaft by the flat key on the self structure, spline.In order to bear axial force, motor input shaft 35 is provided with angular contact bearing 34, and thrust baring can certainly be set.
Principle of work of the present invention is as follows: during vehicle starting, and the clastotype power-transfer clutch, the change-speed box put in the first speed uses the motor-driven vehicle start.After accelerating to a certain speed of a motor vehicle, slowly the binding pattern power-transfer clutch directly is dragged to driving engine minimum startup rotating speed, carries out the oil spout igniting again; Perhaps the enriching injection process process when saving engine starting directly is dragged to idling with driving engine, can obviously reduce discharging, improves fuel economy.When the binding pattern power-transfer clutch, when reducing engine starting to the impact of car load, and to the demand of power of motor, the power that can cut off earlier between power system and the car load connects, can realize by separating shift clutch for the double-clutch mixed power system, can pluck shelves by change-speed box for the hybrid power system that regime clutch is only arranged and realize.
When from electric-only mode when hybrid mode is switched, motor outage separates shift clutch simultaneously or change-speed box is put neutral, this moment, motor speed was ω
0Binding pattern power-transfer clutch then, when regime clutch principal and subordinate Moving plate (being clutch driving disc and clutch disk) synchronously after, the big inertia part of rotor and regime clutch directly is dragged to rotational speed omega with driving engine with the kinetic energy of storage
1
ω
0And ω
1Between relational expression be
Can get after the arrangement
I in the formula
eThe rotor inertia of-engine crankshaft system;
I
mThe rotor inertia of-rotor;
I
C1The rotor inertia of the little inertia partial frictional of-regime clutch dish;
I
C2The rotor inertia of the big inertia part of-regime clutch (flywheel and platen);
E
eIn-the start-up course because the degradation of energy that engine interior friction and pressurized air produce, can be by test determination;
E
mIn-the start-up course because the degradation of energy of motor internal friction output, can be by test determination;
E
cThe degradation of energy that the regime clutch cunning is rubbed and produced in-the cohesive process.
Motor speed ω
0And the relational expression between the speed of a motor vehicle is
U in the formula
a-automobile driving speed;
The r-radius of wheel;
i
g-transmission ratio;
i
0-main reduction gear transmitting ratio.
Formula (2) substitution formula (3) can be got
Driving engine is normally started, the rotational speed omega after driving engine drags
1Must satisfy relational expression
ω
1≥ω
1’(5)
ω in the formula
1The minimum startup rotating speed of '-driving engine.
Preferably, in order to reduce the discharging of driving engine, the enriching oil spout during the cancellation engine starting, the rotational speed omega after driving engine drags
1Must satisfy relational expression
ω
1≥ω
1”(6)
ω in the formula
1The idle speed value of "-driving engine.
With ω
1=ω
1' bring formula (4) into and can try to achieve u
a=u
a', to realize that promptly zero electric energy drags driving engine to minimum startup rotational speed omega
1', start the speed of a motor vehicle and must satisfy relational expression
u
a≥u
a’;(7)
With ω
1=ω
1" bring formula (4) into and can try to achieve u
a=u
a", to realize that promptly zero electric energy drags driving engine to idling ω
1", the speed of a motor vehicle must satisfy relational expression before starting
u
a≥u
a”。(8)
More than the design can only use under normal circumstances, promptly by the electric-only mode starting-up to speed to the speed of a motor vehicle more than or equal to u
a', and then switch to hybrid mode, can realize zero electric energy start the engine like this.Certainly zero power consumption also is comparatively speaking, be used for the rotation function of flywheel of start the engine also be before power consumption set up.When other situations, speed of a motor vehicle out of reach u during as switching
a', the rotation function that rotor adds flywheel and platen is not enough to driving engine is dragged to minimum startup rotational speed omega
1', at this moment can make motor enter speed-regulating mode and force to satisfy formula (7).
When the binding pattern power-transfer clutch, when reducing engine starting to the impact of car load, and to the demand of power of motor, the power that can cut off earlier between power system and the car load connects, can realize by separating shift clutch for the double-clutch mixed power system, and for the hybrid power system that regime clutch is only arranged, can pluck shelves by change-speed box and realize.The double-clutch mixed power system adopts shift clutch and MT change-speed box, by manually shifting gears.By electric-only mode when hybrid mode is switched, can pluck shelves and cut off power system and be connected by separating shift clutch or change-speed box with the power of car load, more preferably, can incorporating transmission adding retaining utilizes gearshift to come start the engine at interval, when being electric-only mode, travel for one grade with change-speed box, accelerate to speed of a motor vehicle u
a, this moment, motor speed was ω
0, motor outage then, change-speed box is plucked shelves, the binding pattern power-transfer clutch, start the engine, at this moment driving engine and rotating speed of motor are reduced to ω
1More preferably, the proportionate relationship between the transmitting ratio of one grade of appropriate design change-speed box and second gear can make rotating speed behind the engine starting just equal the rotating speed of transmission output shaft, and at this moment change-speed box can not need synchro work and directly hang second gear.Realize directly changing synchronously second gear, the transmitting ratio of one grade of change-speed box and second gear must satisfy relational expression
(9)
ω in the formula
0-mode switch front motor rotating speed
ω
1-mode switch rear engine rotating speed
i
1One grade of transmitting ratio of-change-speed box;
i
2-change-speed box second gear transmitting ratio.
Gearshift start the engine is at interval adopted in this design, has saved run up time, has improved dynamic property.And, realize directly changing synchronously second gear by the proportionate relationship between the transmitting ratio of one grade of appropriate design change-speed box and second gear, and also shortened the gearshift time relatively simultaneously, reduced the wearing and tearing of synchro.Yet, guarantee that the speed of a motor vehicle before the start the engine equals u
a, and utilize gearshift start the engine at interval, need chaufeur judgment and skilled maneuvering ability accurately.And for the hybrid power system that regime clutch is only arranged, it is just easier to implement.Only there is the hybrid power system of regime clutch to cancel shift clutch, and adopts the AMT change-speed box, come self shifter by gearshift controller control gearshift.Schedule and Starting Control strategy all are fixing in program in advance.Promptly stipulate to accelerate to speed of a motor vehicle u with one grade of starting of electric-only mode
a, promptly motor speed reaches ω
0, the beginning mode switch, behind the engine starting, change-speed box directly changes second gear to be continued to travel with hybrid mode.
In order to verify the progress of embodiment of the present invention with respect to the conventional hybrid power system, let us adopts Matlab/simulink to set up realistic model, contrasts the influence of flywheel transposition front and back to engine starting by simulation result.We mainly set up engine starting process resistance model, regime clutch model and motor model.
1. engine starting process resistance model
Resisting moment in the engine starting process is mainly from three parts, a part is to affact the resisting moment that produces on the crankshaft crank by piston, connecting rod, the reciprocal inertia resistance that comprises the crank motion generation of parts such as piston, piston pin, wrist in end, the gas load that produces during Piston Compression gas, the cliding friction between piston bottom, piston ring and the cylinder and the friction drag that produces; Another part is because the sliding-frictional resistance square that the crankshaft-and-connecting-rod bearing produces.Third part is to be delivered to resisting moment on the bent axle by gear or timing belt, comprises that friction drag and engine accessory parts that valve system produces produce resistance.Because rotating speed was lower when driving engine had just begun to start, the resisting moment that valve system and appurtenances produce can be ignored.
1.1 affact resisting moment on the bent axle by piston rod
The reciprocal change speed linear motion of piston changes the rotation of bent axle into by piston crank mechanism, the structural representation of piston crank mechanism as shown in Figure 4, the motion of connecting rod is to swing the compound of relative motion with the transport motion of piston translation with around piston pin, for the ease of calculating, connecting rod is carried out the quality replacement, with discrete mass is to replace actual connecting rod, connecting rod quality is concentrated on 3 points (center, microcephaly hole, big draught animals center, centroid position), and think that these quality are that rigidity connecting rod by no quality couples together.Because the quality major part of connecting rod all concentrates on major part and little head part, the mass distribution of centroid position is very little to the result of calculation influence to two, therefore generally all adopts pair quality replacing systems.Think that promptly piston crank mechanism is the system of constrained particle that the rigidity connecting rod by no quality connects two lumped masses.
1.1.1 reciprocal inertia force
The speed v of piston and acceleration/accel j are respectively
ω in the formula-engine crankshaft rotational angular velocity;
α-crankshaft degree;
β-connecting rod and line of centers angle;
α, β satisfy relational expression
sinβ=λsinα
λ-connecting rod ratio,
The r-crank radius,
The l-length of connecting rod.
So the reciprocal inertia resistance of piston is
F
j=-(m
h+m
A)·j (12)
M in the formula
hThe total mass of-piston, piston pin, piston pin snap ring and piston ring;
m
AAfter-connecting rod replaces by two quality, concentrate on microcephaly's quality.
1.1.2 gas load
Pressurized air acts directly on piston head, promotes reciprocating motion of the pistons, and when piston was in compression with exhaust stroke, pressurized air was made negative work, becomes the resisting moment of driving engine.The Fg computing formula is
F
g=(P
gas-P
0)S
p (13)
P in the formula
GasPressure in the-cylinder;
P
0-bar pressure;
S
pThe payload space of-piston head.
1.1.3 friction drag
Organism temperature during according to engine starting and lubricating oil flow regime, engine starting can be divided into cold start and hot start.Corresponding different starting process, the piston friction resistance is different.The piston friction resistance is by piston ring friction drag F
rWith piston bottom friction drag F
sConstitute.
1.1.3.1 piston friction resistance during cold start
In the process of engine cold starting, lubricating oil viscosity is big, flowing power is poor, needs a few minutes to tens minute ability to reach each friction means fully, in addition under low temperature condition, piston ring and cylinder, the gap is bigger between piston and the cylinder, can not form lubricant film.Therefore the lubricating status during engine cold starting is boundary lubrication, and coefficient of frictional resistance can be considered constant.
Friction force is between piston ring-cylinder liner
F
r=μN
1=μ(P
gas+P
0)S
r (14)
Piston bottom-cylinder sleeve friction force is
N in the formula
1Pressure between-piston ring and cylinder sleeve;
N
2Pressure between-piston bottom and cylinder sleeve;
Friction coefficient between μ-piston and the cylinder;
P
e-piston ring is to the elastic pressure of cylinder;
S
rThe area of contact of-piston ring and cylinder;
P
0-bar pressure;
M
hThe quality of-piston and piston pin;
The past complex acceleration of j-piston;
The g-acceleration due to gravity.
1.1.3.2 piston friction resistance during hot start
During the engine thermal starting, organism temperature height, machine oil are also uncolled to get off, and the machine oil recoverable amount in each piston-ring slot is many; Gap between piston ring and cylinder sleeve is less in addition, and is better lubricated, is in the elasticity lubricating status.Friction force is between piston ring-cylinder liner
A in the formula
1-piston ring shape coefficient;
η
vThe kinematic viscosity of-lubricating oil;
W-piston ring thickness;
The D-cylinder bore diameter;
n
0-oil ring number;
n
c-compression ring number.
Piston bottom-cylinder sleeve friction force to the resistance of bent axle is
The influence coefficient of a2 oil film thickness in the formula;
The h-oil film thickness;
The length of M-piston bottom.
1.1.4 piston force analysis
Utilization reaches the human relations principle to piston crank mechanism, and the stressed of piston analyzed, and as shown in Figure 4, piston stress balance equation is
N
1=(P
gas+P
e)S
r, (18)
F
Lsinβ+N
1-N
2=0 (19)
F
Lcosβ+F
j+(m
h+m
A)g+F
g-F
r-F
s=0,(20)
Simultaneous formula (18)-(20) are found the solution and can be got
T in the formula
L-connecting rod is to the application force of piston pin.
So the resisting moment that the single cylinder connecting rod affacts on the bent axle is:
This hybrid vehicle adopts 4JB1 type diesel motor, and pattern is 4 cylinders, 4 strokes in upright arrangement.Phase angle in the driving engine between 4 cylinders differs 180 °.The resisting moment TL1 that the single cylinder connecting rod affacts on the bent axle is the function of crankshaft degree and crankshaft rotating speed ω, and (α, ω), then 4 cylinder rods affact resisting moment total on the bent axle and are to be designated as f
1.2 friction resistance moment by the plain bearing generation
In the process of engine cold starting, temperature is low, and lubricating oil viscosity is big, flowing power is poor, needs a few minutes to tens minute ability to reach each friction means fully, can't form lubricant film.Therefore the lubricating status of crankshaft-link rod bearing is boundary lubrication during engine cold starting, and coefficient of frictional resistance can be considered constant.The friction resistance moment of plain bearing is:
T
B=∑μWR
μ-coefficient of sliding resistance in the formula;
The W-bearing load;
R-bearing sliding surface radius.
During the engine thermal starting, organism temperature height, machine oil are also uncolled to get off, and the machine oil recoverable amount in each bearing is many, better lubricated, is in the elasticity lubricating status.The friction resistance moment of plain bearing is:
C-bearing radius clearance in the formula;
ε-eccentricity;
The e-eccentric throw;
φ-attitude angle;
The S-rope is the Field number not;
The N-rotating speed;
The L-bearing length.
1.3 the calculating of the total drag square of engine starting process
The total drag square that acts on the bent axle is:
T
z=T
L+T
B (22)
2 clutch model
In the power-transfer clutch cohesive process, the kinetic model of system as shown in Figure 5.
At clutch driving case and the clutch plate kinetics equation before synchronously be
ω
e0=0
ω
m0=ω
0
ω
e1=ω
m1=ω
1
ω in the formula
e-engine speed;
ω
m-motor speed;
T
cThe friction torque of-clutch transmits;
T
zThe starting resistance square of-driving engine;
T
m-motor torque;
J
eThe rotor inertia of-driving engine;
J
mThe rotor inertia of-motor;
J
C1The rotor inertia of-power-transfer clutch A end;
J
C2The rotor inertia of-power-transfer clutch secondary part;
ω
E0The initial speed of-driving engine;
ω
M0The initial speed of-motor;
ω
E1, ω
M1Be the rotating speed after synchronous.
3 motor models
Motor adopts permagnetic synchronous motor (PMSM, permanent magnet synchronousmachine).This type motor volume is little, light weight, efficient height, flexible arrangement and control easily.When PMSM is carried out dynamic analysis, generally adopt Park to decompose, voltage in three phases, electric current, magnetic linkage are transformed to the d that rotates synchronously with rotor, two phasor1s in the q frame of axis.Dynamic differential equation through the permagnetic synchronous motor after the Park conversion is
L in the formula
q, L
d-q, d axle inductance (H);
R-stator winding resistance (Ω);
i
q, i
dThe stator current of-q, d axle (A);
u
q, u
dThe stator voltage of-q, d axle (V);
ω
r-rotor velocity (rads
-1);
Coupling magnetic linkage (the W of λ-rotor permanent magnet on stator winding
b);
P-motor number of pole-pairs.
Usually often adopt rotor flux linkage orientation control (i at permagnetic synchronous motor
d=0), thus the torque relational expression can be reduced to
T
e=1.5pλi
q (23)
By simulation calculation, obtain start the engine in different system run up time comparison scheme drawing (as shown in Figure 6) and start the comparison scheme drawing (as shown in Figure 7) of energy.In above-mentioned two figure, curve 1 be traditional hybrid power system simulation result, curve 2 is the simulation result of hybrid power system of the present invention.As can be seen from the figure, with respect to traditional hybrid power system, in hybrid power system of the present invention, shortened 44% run up time; Start energy and reduced 72%.