Background technique
The China that is applied in of polyethylene spirally enwound structure-wall tubular product has the history more than 10 years, being divided into by standard GB/T 19472.2-2004 of a great variety:
First portion: polyethylene double-wall corrugated pipe material
Second portion: polyethylene spirally enwound structure-wall tubular product
Second portion is divided into " A " type and " B " type (wherein " B " type is called for short a carat pipe) again.
It is that Germany carat company is in late nineteen eighties invention in last century that carat is managed; Be characterized in utilizing poly shaping characteristic; Take special technology to form the smooth tubing of outer surface profiled inner surface; Under the situation of same materials, can reach higher ring stiffness, the production of large diameter tube material is achieved (maximum diameter can reach 4 meters) simultaneously.
Carat is managed the end of the nineties and is introduced China, is still domestic best drainage pipe at present, and proportion reaches more than 80% in key project.
Use carat advantage of pipe a lot, but certain limitation is also arranged,, as reach ring stiffness 8KN/m because the physical and chemical index of polyethylene itself causes the ring stiffness of tubing low
2With using a large amount of raw materials, also caused the waste of material when having improved cost.Particularly large diameter tubing (more than the DN1500mm) is particularly serious; And along with the attention of China to environmental protection; Demand in this field of draining to major diameter tubing is more and more, when therefore improving high-quality major diameter tubing ring stiffness price is improved not significantly and seem very important and urgent.
Summary of the invention
Goal of the invention of the present invention is in order to solve the existing low problem of polyethylene spirally enwound structure-wall tubular product ring stiffness, a kind of method of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing to be provided.
First kind of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing of the present invention is made up of support tube and reinforced layer; Said support tube is twined by the molten state ribbon and forms tubular structure; Said reinforced layer is made up of one deck bracing tube; Said bracing tube is wrapped on the molten state ribbon slit, and said bracing tube is made up of polypropylene support tube, fiberglass resin layer and polyethylene clad from inside to outside.
Second kind of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing of the present invention is made up of support tube and reinforced layer; Said support tube is twined by the molten state ribbon and forms tubular structure; Said reinforced layer is made up of two-layer bracing tube; The first layer bracing tube is wrapped on the molten state ribbon slit, and second layer bracing tube is wrapped between the slit of first layer bracing tube, and said bracing tube is made up of polypropylene support tube, fiberglass resin layer and polyethylene clad from inside to outside.
The third glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing of the present invention is made up of support tube and reinforced layer; Said support tube is twined by the molten state ribbon and forms tubular structure; Said reinforced layer is made up of the multilayer bracing tube; The first layer bracing tube is wrapped on the molten state ribbon slit, and other layers bracing tube is wrapped between the slit of its adjacent layer bracing tube, and said bracing tube is made up of polypropylene support tube, fiberglass resin layer and polyethylene clad from inside to outside.
The material of above-mentioned said molten state ribbon is a polyethylene; The above-mentioned fiberglass resin layer of stating is made up of polyethylene and staple glass fibre, and the weight percentage of staple glass fibre is 15%~18% in the fiberglass resin layer, and the diameter of said staple glass fibre is 0.10mm~0.18mm, and length is 6mm~25mm.
Caliber of the present invention is that the ring stiffness of the glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing of DN2000mm is 8.2KN/m
2(same model employing polyethylene is that the ring stiffness of raw material tubing is merely 3.8KN/m
2), glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing of the present invention has improved the ring stiffness of tubing when keeping carat pipe performance, and particularly evident to major diameter tubing effect especially, ring stiffness improves 2~3 times under the prerequisite of same materials.
Embodiment
Technological scheme of the present invention is not limited to following cited embodiment, also comprises the combination in any between each embodiment.
Embodiment one: glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is made up of support tube 1 and reinforced layer 2 in this mode of execution; Said support tube 1 is twined by the molten state ribbon and forms tubular structure; Said reinforced layer 2 is made up of one deck bracing tube 3; Said bracing tube 3 is wrapped on the molten state ribbon slit, and said bracing tube 3 is made up of polypropylene support tube 4, fiberglass resin layer 5 and polyethylene clad 6 from inside to outside.
The preparation method of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is following in this mode of execution: one, the batch mixing of polyethylene and staple glass fibre is extruded the fiberglass resin layer through the single screw extrusion machine of model for
, the fiberglass resin layer of extruding is coated on polypropylene support tube outer surface; Two, adopt the single screw extrusion machine of model to extrude molten state ribbon and polyethylene clad for
; The polyethylene clad is coated on fiberglass resin layer outer surface, and ribbed pipe is strengthened; Three, the molten state ribbon of step 2 being extruded is wound on the mould, and then bracing tube is wound on the slit of molten state ribbon, and cooling promptly gets glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing.
Embodiment two: this mode of execution and embodiment one are different is that the material of said molten state ribbon is a polyethylene.Other is identical with embodiment one.
Embodiment three: what this mode of execution was different with embodiment one or two is that said fiberglass resin layer is made up of polyethylene and staple glass fibre; The weight percentage of staple glass fibre is 15%~18% in the fiberglass resin layer; The diameter of said staple glass fibre is 0.10mm~0.18mm, and length is 6mm~25mm.Other is identical with embodiment one.
Embodiment four: glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is made up of support tube 1 and reinforced layer 2 in this mode of execution; Said support tube 1 is twined by the molten state ribbon and forms tubular structure; Said reinforced layer 2 is made up of two-layer bracing tube 3; First layer bracing tube 3 is wrapped on the molten state ribbon slit; Second layer bracing tube 3 is wrapped between the slit of first layer bracing tube 3, and said bracing tube 3 is made up of polypropylene support tube 4, fiberglass resin layer 5 and polyethylene clad 6 from inside to outside.
The preparation method of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is following in this mode of execution: one, the batch mixing of polyethylene and staple glass fibre is extruded the fiberglass resin layer through the single screw extrusion machine of model for
, the fiberglass resin layer of extruding is coated on polypropylene support tube outer surface; Two, adopt the single screw extrusion machine of model to extrude molten state ribbon and polyethylene clad for
; The polyethylene clad is coated on fiberglass resin layer outer surface, and ribbed pipe is strengthened; Three, the molten state ribbon of step 2 being extruded is wound on the mould; And then the first layer bracing tube is wrapped on the molten state ribbon slit; Second layer bracing tube is wrapped between the slit of first layer bracing tube; Cooling promptly gets glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing.
Embodiment five: this mode of execution and embodiment four are different is that the material of said molten state ribbon is a polyethylene.Other is identical with embodiment four.
Embodiment six: what this mode of execution was different with embodiment four or five is that said fiberglass resin layer is made up of polyethylene and staple glass fibre; The weight percentage of staple glass fibre is 15%~18% in the fiberglass resin layer; The diameter of said staple glass fibre is 0.10mm~0.18mm, and length is 6mm~25mm.Other is identical with embodiment four or five.
Embodiment seven: glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is made up of support tube 1 and reinforced layer 2 in this mode of execution; Said support tube 1 is twined by the molten state ribbon and forms tubular structure; Said reinforced layer 2 is made up of multilayer bracing tube 3; First layer bracing tube 3 is wrapped on the molten state ribbon slit; Other layers bracing tube 3 is wrapped between the slit of its adjacent layer bracing tube 3, and said bracing tube 3 is made up of polypropylene support tube 4, fiberglass resin layer 5 and polyethylene clad 6 from inside to outside.
The preparation method of glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing is following in this mode of execution: one, the batch mixing of polyethylene and staple glass fibre is extruded the fiberglass resin layer through the single screw extrusion machine of model for
, the fiberglass resin layer of extruding is coated on polypropylene support tube outer surface; Two, adopt the single screw extrusion machine of model to extrude molten state ribbon and polyethylene clad for
; The polyethylene clad is coated on fiberglass resin layer outer surface, and ribbed pipe is strengthened; Three, the molten state ribbon of step 2 being extruded is wound on the mould; And then the first layer bracing tube is wrapped on the molten state ribbon slit; Other layers bracing tube is wrapped between the slit of its adjacent layer bracing tube; Cooling promptly gets glass fiber and polyethylene composite reinforced polyethylene spirally enwound structure-wall tubing.
Embodiment eight: this mode of execution and embodiment seven are different is that the material of said molten state ribbon is a polyethylene.Other is identical with embodiment seven.
Embodiment nine: what this mode of execution was different with embodiment seven or eight is that said fiberglass resin layer is made up of polyethylene and staple glass fibre; The weight percentage of staple glass fibre is 15%~18% in the fiberglass resin layer; The diameter of said staple glass fibre is 0.10mm~0.18mm, and length is 6mm~25mm.Other is identical with embodiment seven or eight.