Pivoting support
Technical field
The present invention relates to field of bearings, relate in particular to the floating bearing that is used for blower variable-pitch.
Background technique
Wind-driven generator pitching slewing support is generally internal gear type at present, and the whole circle of ring gear all has tooth.In fact, wind-driven generator is when becoming oar, and general maximum angle of swing has only 90 °.That is to say that 1/4 the tooth of only having an appointment is effective tooth, all the other teeth of about 3/4 are no.By this mode of the whole circle system tooth of present pitching slewing support, can cause the significant wastage of processing, waste great amount of labor, electric power, device resource.In addition, between pitching slewing support steel ball and the raceway slight interference assembling, the raceway distortion is most important to the pivoting support quality influence.Because whole system teeth, particularly during mill teeth, amount of machining is excessive in the short time, causes residual stress excessive, and the release of final residual stress can cause the gear ring distortion very big, has a strong impact on the performance of pitching slewing support.Therefore, need a kind of new design method in a hurry, reduce unnecessary processing as far as possible, improve the work efficiency of pivoting support when guaranteeing the pitching slewing support quality.
Summary of the invention
The object of the present invention is to provide a kind of wind-driven generator pitching slewing support, it can overcome shortcomings such as the work efficiency that produces when gear ring is all made tooth is low, residual stress is big.
Technological scheme provided by the present invention is: a kind of floating bearing that is used for blower variable-pitch; Comprise inner ring, outer ring, be installed in a plurality of steel balls and the retainer between said inner ring and the said outer ring between the raceway of raceway and said outer ring of said inner ring; It is characterized in that one in said inner ring and the outer ring is that gear ring and said gear ring are made tooth for part.Preferably, said part system tooth comprises effective tooth zone of 90 ° at least.Because wind-driven generator is when becoming oar; General maximum angle of swing has only 90 °; Therefore the part system tooth that has comprised effective tooth zone of 90 ° has just satisfied the needs that become oar; Thereby overcome shortcomings such as the work efficiency that produces when gear ring is all made tooth is low, residual stress is big, and have advantages such as compact structure, work efficiency is high, residual stress is little.
According to a preferred embodiment, the scope of said part system tooth is between 90 °~270 °.That is to say, consider the needs of assembling transition or other needs, system tooth zone can be expanded to both sides from effective tooth zone respectively, and the zone of expansion is not more than 90 ° respectively from both sides.More preferably, the scope of said part system tooth is between 90 °~120 °.
According to a preferred embodiment, said effective tooth zone begins from the position of an angle of the soft band of quenching of the raceway of the said gear ring of distance, and a said angle is an angle value of taking between 30 °~150 °.More preferably, said effective tooth zone begins from 75 ° position of the soft band of quenching of the raceway of the said gear ring of distance to finish to 165 ° position of the soft band of quenching of the raceway of the said gear ring of distance.According to an alternative embodiment, said effective tooth zone begins at a distance of 75 ° position from 180 ° position with the soft band of quenching of the raceway of the said gear ring of distance.Do not have the gear ring of the soft band that quenches for raceway, effectively the tooth zone can be at an arbitrary position.
According to a preferred embodiment, the tooth in said effective tooth zone is complete tooth.
According to a preferred embodiment, quench in said at least effective tooth zone.When being the tooth quenching, can be only to becoming the effective toothed portion quenching of oar or considering other demand, the quenching zone can be expanded to both sides, and spreading range is looked use condition and is decided.
According to a preferred embodiment, said part system tooth can be realized through gear shaping or finish-milling tooth.
The advantage of the relative existing technology of the present invention is: system tooth efficient improves 2 times; Flank of tooth quenching efficiency improves 3.5 times; Machining stress significantly reduces; The gear ring distortion significantly reduces; The pitching slewing support performance significantly improves.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified:
The pivoting support general structure schematic representation of Fig. 1 blower variable-pitch;
Fig. 2 is according to the gear ring tooth distribution schematic diagram of first embodiment;
Fig. 3 is according to the gear ring tooth distribution schematic diagram of second embodiment.
Embodiment
A kind of blower variable-pitch has been shown among Fig. 1 has used pivoting support, it comprises outer ring 1, steel ball 2, retainer 3, inner ring 4, seal ring 5 etc.Steel ball 2 is installed between the raceway of raceway and inner ring 4 of outer ring 1, and retainer 3 is installed between outer ring 1 and the inner ring 4, and outer ring 1 can relatively rotate 5 oil sealings of seal ring and dustproof effect with inner ring 4.
One in outer ring 1 and the inner ring 4 be gear ring, and to go out inner ring 4 be gear ring to example among Fig. 1.
Inner ring 4 (gear ring) is only made the part tooth, and this part tooth comprises and the corresponding effectively tooth of the maximum angle of swing of wind-driven generator when becoming oar zone at least.When the maximum angle of swing of wind-driven generator was 90 °, this part tooth comprised effective tooth zone of 90 °.System tooth zone can be expanded to both sides from effective tooth zone respectively, and the zone of expansion is not more than 90 ° respectively from both sides, promptly makes the tooth scope between 90 °~270 ° scopes, preferably between 90 °~120 ° scopes.
Do not have the gear ring of the soft band that quenches for raceway, effectively the tooth zone can be at an arbitrary position.
And for according to Fig. 2, the gear ring of having shown in Fig. 3 " the soft band of quenching ", effectively the distributing position in tooth zone is then different.
Fig. 2 shows the gear ring tooth distribution schematic diagram according to first embodiment, and wherein the raceway of inner ring 4 (gear ring) has the soft band S that quenches.Certainly, in unshowned mode of execution, the raceway of inner ring 4 (gear ring) can have two soft bands that quench.Two when quenching soft band, two soft bands can be distributed in same position, also can 180 ° of symmetrical distributions.
Its effective tooth zone begins from the position of an angle of the soft band of quenching of the raceway of the said gear ring of distance when becoming oar, and a said angle is an angle value of taking between 30 °~150 °.In the embodiment shown in this Fig. 2, effectively the tooth zone is part in 90 ° of scopes that begin from distance " soft band " 75 ° of positions to finish to 165 ° of positions.
Fig. 3 shows the gear ring tooth distribution schematic diagram according to second embodiment.In according to the embodiment shown in Fig. 3, the initial position that becomes the effective toothed portion of oar is into beginning at a distance of 75 ° position with the position that apart from soft band S is 180 °.
When the system tooth, requiring the tooth in these 90 ° of scopes is complete tooth.Consider the needs of assembling transition or other needs, system tooth mode can be taked gear shaping mode and finish-milling tooth mode.When adopting the gear shaping mode, system toothed portion two ends allow 3 non-complete teeth respectively.The tooth of inner ring 4 (gear ring) is hardenable, also can not quench.During quenching, consider other demand to becoming the effective toothed portion of oar (in 90 ° of scopes) quenching for general, the quenching zone can be expanded to both sides, and spreading range is looked use condition and decided.
Reference identification
1 outer ring
2 steel balls
3 retainers
4 inner rings
5 seal rings
The soft band of S