CN101722409A - Cutter machining method and grinder for grinding cutter - Google Patents

Cutter machining method and grinder for grinding cutter Download PDF

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Publication number
CN101722409A
CN101722409A CN 200810305031 CN200810305031A CN101722409A CN 101722409 A CN101722409 A CN 101722409A CN 200810305031 CN200810305031 CN 200810305031 CN 200810305031 A CN200810305031 A CN 200810305031A CN 101722409 A CN101722409 A CN 101722409A
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CN
China
Prior art keywords
cutter
grinding
milling
grinding drum
drive
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Application number
CN 200810305031
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Chinese (zh)
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CN101722409B (en
Inventor
李鸿武
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SPEED TIGER PRECISION TECHNOLOGY Co Ltd
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SPEED TIGER PRECISION TECHNOLOGY Co Ltd
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Priority to CN 200810305031 priority Critical patent/CN101722409B/en
Publication of CN101722409A publication Critical patent/CN101722409A/en
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Publication of CN101722409B publication Critical patent/CN101722409B/en
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Abstract

The invention relates to a cutter machining method which comprises the following steps of: milling a blank into a cutter with a blade and a chip discharge groove; then grinding fine and sharp shear marks generated on the surfaces of the milled cutter; and hardening the cutter so as to ensure that the surfaces of the cutter are smooth, thus the service life of the cutter is prolonged, and the cutting efficiency of the cutter is improved. In the grinding step, a cutter grinding machine is utilized to grind the cutter, and the cutter grinding machine comprises a machine station, a grinding barrel, a drive motor and a holding mechanism, wherein the grinding barrel is rotatably arranged on the machine station, and grinding materials can be put in the grinding barrel; the drive motor can drive the grinding barrel to rotate; the holding mechanism is combined to the machine station, arranged above the grinding barrel, and can be used for holding a plurality of cutters and ensuring the cutters are put into the grinding barrel to auto-rotate, thus the surfaces of the cutters can be ground to be smooth, and the grinding quality is more stable.

Description

The grinder of cutter machining method and milling cutter
Technical field
The present invention relates to cutter processing, refer to a kind of processing method of cutter and the grinder of milling cutter especially.
Background technology
Seeing also shown in Figure 11ly, is the process block diagram of general known cutter machining method.It mainly is earlier the cutter of blade and chip removal groove to be provided in a stock milling, and then the cutter after this milling is carried out the cure process of modes such as sputter, to increase the hardness of this cutter.
See also shown in Figure 12ly, cutter 1 surface after this milling has some trickle and sharp keen cut channels 10, produces when those cut channels 10 are the milling cutter milling, and forms a recess 11 respectively between those sharp keen cut channels 10.
Seeing also shown in Figure 13ly, is to find out that the cutter 1 after mode with sputter is to this milling carries out cure process, is to plate a hardened layer 12 in the surface of this cutter 1.This hardened layer 12 is thin in the extreme, so it can't fill up the recess 11 between those sharp keen cut channels 10, and can make this cutter 1 surface still present scraggly situation after cure process.
The scraggly situation of this tool surface can increase frictional resistance and cutting and chip removal are comparatively had some setbacks, and then makes this cutter easily produce long-pending heat and crumble and can influence cutting effect.So its service life is short and efficient cutting is also relatively poor, and more owing at present under the requirement that becomes accurate is healed in the milling of 3c industry computer (Computer), communication (Communications) and consumer electronics (Consumer-Electronics r), solve the rough and uneven in surface also ever more important of tool surface.
Summary of the invention
Technical problem to be solved by this invention is, at the deficiencies in the prior art, the cutter machining method that provides increase a kind of service life that makes cutter and the stock-removing efficiency of this cutter is improved, and a kind of grinder that tool lapping can be gone out smooth surface and can make the comparatively stable milling cutter surface of the quality of grinding is provided.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of cutter machining method comprises the following steps:
(a) milling: the cutter of a stock milling being provided blade and chip removal groove;
(b) grind: the trickle and sharp keen cut channel that this tool surface produced after the milling is polished; And
(c) cure process: this cutter is carried out cure process.
And a kind of grinder of milling cutter, comprising:
One board has a pedestal and a support body, and this support body is vertical on this pedestal;
One grinding drum is located on this pedestal rotationally, and an opening that has up can be for inserting abrasive;
One CD-ROM drive motor is located at and can be driven this grinding drum rotation on this pedestal; And
One clamping device is incorporated on this support body, and is positioned at this grinding drum top, can supply the some cutters of clamping, and make the rotation in this grinding drum of those cutters.
So, the trickle and sharp keen cut channel that this tool surface produced after the milling being polished or the rounding cunning by this grinding steps is first, and then this cutter is made cure process, is to make the surface of this cutter comparatively smooth.Known cutter after the milling is directly made the rough problem of tool surface that cure process is produced to improve.And the cutter that the surface that this present invention finished is comparatively smooth can make cutting and chip removal more smooth and easy especially, and make it therefore have long service life and stock-removing efficiency, and still might produce new burr after the sclerosis,, guarantee that cutter is smooth so sclerosis back cutter still can be returned polish process.The design that the present invention makes the rotation in this grinding drum of those cutters by rotation and this clamping device of this grinding drum, can make the abrasive in this grinding drum produce mobile fast, with with the surface grinding of cutter comparatively evenly and careful, and make the surface of this cutter comparatively smooth.In addition, system can control the rotating speed of this grinding drum and this cutter accurately by this CD-ROM drive motor and this clamping device, and makes the quality of grinding can be comparatively stable.
Description of drawings
Fig. 1 is the process block diagram of cutter machining method of the present invention.
Fig. 2 is the tool surface enlarged diagram after the milling of the present invention.
Fig. 3 is the tool surface enlarged diagram after the present invention grinds.
Fig. 4 is the tool surface enlarged diagram after the cure process of the present invention.
Fig. 5 is the three-dimensional exploded view of cutter finishing machine of the present invention.
Fig. 6 is the sectional perspective enlargement decomposition of cutter finishing machine of the present invention.
Fig. 7 is the three-dimensional combination figure of cutter finishing machine of the present invention.
Fig. 8 is the generalized section of cutter finishing machine of the present invention.
Fig. 9 is the section enlarged diagram of anchor clamps of the present invention.
Figure 10 is the abrasive action schematic diagram of cutter finishing machine of the present invention.
Figure 11 is the process block diagram of known cutter processing method.
Figure 12 is the tool surface enlarged diagram after the milling of known cutter processing method.
Figure 13 is the tool surface enlarged diagram after the known cutter processing method cure process.
Label declaration
Cutter 1 Cut channel 10
Recess 11 Hardened layer 12
Board 2 Pedestal 20
Support body 21 Screw rod 22
Lifting drive 23 Grinding drum 3
Abrasive 30 Discharge gate 31
Chock 32 CD-ROM drive motor 4
Clamping device 5 Bearing 50
Cantilever 500 Disk body 501
Cutter 1 Cut channel 10
Rotating seat 51 Trepanning 510
Driven pulley 511 Belt groove 512
Fixture block 513 Anchor clamps 52
Fixed part 520 Clamping part 521
Connecting portion 522 Compression spring 523
Embed section 524 Cone 525
Body 526 Folder hole 527
Ditch 528 Drive unit 53
CD-ROM drive motor 530 Drive pulley 531
Belt groove 532 Belt 54
The specific embodiment
Seeing also shown in Figure 1ly, is the process block diagram of cutter machining method of the present invention.It points out that this cutter machining method comprises:
(a) milling: the cutter of a stock milling being provided blade and chip removal groove;
(b) grind: utilize a cutter finishing machine to grind this cutter, the trickle and sharp keen cut channel that this tool surface produced after the milling polished, the structure of this cutter finishing machine and lapping mode after be that detailed explanation is arranged; And
(c) cure process: the mode with sputter is carried out cure process to this cutter.
See also shown in Figure 2ly, mean out that cutter 1 surface after this milling has some trickle and sharp keen cut channels 10, produce when those cut channels 10 are the milling cutter milling, and form a recess 11 respectively between those sharp keen cut channels 10.
The consults shown in Figure 3ly, means out this cutter 1 after grinding, and the sharp keen cut channel 10 on its surface can or polish by rounding, and the recess 11 between the cut channel 10 is shoaled.
See also shown in Figure 4ly, after the cutter 1 of the mode with sputter of meaning out after to this grinding carried out cure process, this hardened layer 12 can fill up those recesses 11, and makes this cutter 1 surface can present shiny surface after cure process.
The tool surface that is machined is comparatively smooth in the present invention, thus can significantly reduce frictional resistance, and make cutting and chip removal more smooth and easy, so it has long service life and stock-removing efficiency.
And, because hardening process is in principle with sputtering way, the cutter that sputter is crossed is through micrography, still have minimum ratio new burr to occur because of the sputter raw material, though these new burr add unlikely generation in man-hour as before collapsing the danger of tooth in milling, but still can influence precision, therefore after hardening process, more can be because of the precision demand, cutter is returned process of lapping, make that cutter more can be in response to the demand of accurate industry computer (Computer), communication (Communications) and consumer electronics (Consumer-Electronicsr) now.
It is shown in Figure 8 to see also Fig. 5, means out that cutter finishing machine of the present invention comprises a board 2, a grinding drum 3, a CD-ROM drive motor 4, reaches a clamping device 5.Wherein:
This board 2 has a pedestal 20, a support body 21, a screw rod 22 and a lifting drive 23.This support body 21 is vertical on this pedestal 20.This screw rod 22 is hubbed on this support body 21 rotationally.This lifting drive 23 is incorporated on this support body 21, and can drive this screw rod 22 rotations.
This grinding drum 3 is located on this pedestal 20 rotationally, and an opening that has up can be for inserting abrasive 30.The bottom of this grinding drum 3 has a discharge gate 31 can be for discharging abrasive 30, and plug is provided with a chock 32 in this discharge gate 31.
This CD-ROM drive motor 4 is located on this pedestal 20, can rotate for driving this grinding drum 3.
This clamping device 5 is incorporated on this support body 21, and is positioned at this grinding drum 3 tops, can supply the some cutters 1 of clamping, and make the rotation in this grinding drum 3 of those cutters 1.
Point out in addition that in this Fig. 5 Fig. 8 this clamping device 5 comprises a bearing 50, some rotating seats 51, some anchor clamps 52, a drive unit 53 and some belts 54.Wherein:
This bearing 50 comprises a cantilever 500 and a disk body 501.These cantilever 500 1 ends liftably are linked to this support body 21.This disk body 501 is incorporated into the other end of this cantilever 500, and be positioned at this grinding drum 3 directly over.
These some rotating seats 51 are incorporated into this disk body 501 rotationally, and each rotating seat 51 has a trepanning 510 and a driven pulley 511.This this rotating seat 51 of trepanning 510 upper and lower perforations.This driven pulley 511 is positioned at these disk body 501 tops and periphery has two belt grooves 512.
These some anchor clamps 52 can be incorporated into an end in the trepanning 510 of those rotating seats 51 respectively, but its other end clamping one cutter 1 then makes this cutter 1 be arranged in this grinding drum 3.
This drive unit 53 comprises a CD-ROM drive motor 530 and a drive pulley 531.This CD-ROM drive motor 530 is located on this cantilever 500.This drive pulley 531 is incorporated into this disk body 501 rotationally, and can be driven rotation by this CD-ROM drive motor 530.This drive pulley 531 is positioned at these disk body 501 tops and periphery has two belt grooves 532.
On the belt groove 532 that those belts 54 are set around adjacent drive pulley 531 respectively and the belt groove 512 of driven pulley 511, this drive pulley 531 can be rotated synchronously with this driven pulley 511.
See also Fig. 6, shown in Figure 9, mean out that each rotating seat 51 has more a fixture block 513 and is arranged in this trepanning 510.Each anchor clamps 52 comprises a fixed part 520, a clamping part 521, a junction 522 and a compression spring 523.Wherein:
This fixed part 520 has one and embeds section 524 and can for being clamped by this fixture block 513, this fixed part 520 can be rotated along with this rotating seat 51 in the fixture block 513 that embeds this rotating seat 51.
This clamping part 521 comprises a cone 525 and a body 526.The end face of this cone 525 has a folder hole 527 and some ditches 528, and this folder hole 527 is positioned at central authorities and can inserts for cutter 1, and these some ditches 528 are to be connected to the conical surface radially by this folder hole 527.This body 526 is placed in this cone 525 outsides, can promote or break away from this conical surface and this folder hole 527 is dwindled or restore to the original state, to clamp or to loosen this cutter 1.
These connecting portion 522 two ends connect cone 525 tips of this fixed part 520 and this clamping part 521 respectively, and clamping part 521 may extend in this grinding drum 3.
This compression spring 523 is placed on this connecting portion 522, and an end peaks at this fixed part 520, and the other end peaks at this body 526, this body 526 is pushed to the conical surface of this cone 525 so that an elastic force to be provided.
Please cooperate and consult Fig. 8, shown in Figure 10, system makes this abrasive 30 bury the part that this cutter 1 desire is ground prior to inserting abrasive 30 in this grinding drum 3 before milling cutter 1.Wherein this abrasive 30 comprises Al2O3, SiC, glass sand, iblet, walnut powder and diamond dust.Control this CD-ROM drive motor 4 afterwards again and drive this grinding drum 3 and rotate, and the drive unit 53 of controlling this clamping device 5 drives those anchor clamps 52 and rotate, so that be sandwiched in cutter 1 rotation in this grinding drum 3 on those anchor clamps 52.Wherein this grinding drum 3 is to rotate counterclockwise and rotating speed is 50~300RPM, and this cutter 1 is that clockwise rotation and rotating speed are 300~1000RPM.
So, the design that makes the rotation in this grinding drum 3 of those cutters 1 by rotation and this clamping device 5 of this grinding drum 3, it is mobile fast that system can make the abrasive 30 in this grinding drum 3 produce, get comparatively even and careful with surface grinding with cutter 1, and make the surface of this cutter 1 comparatively smooth, very cause effect with polishing.In addition, be the rotating speed that to control this grinding drum 3 and this cutter 1 accurately by the drive unit 53 of this CD-ROM drive motor 4 and this clamping device 5, and make the quality of grinding comparatively stable, use this cutter milling precision and effect more perfect.
In sum,, and in like product, there is no identical or similar products or deliver,, hence filed an application in accordance with the law so the present invention has met the novelty and the progressive important document of patent of invention because the present invention has above-mentioned advantage and practical value.

Claims (11)

1. a cutter machining method is characterized in that comprising the following steps:
(a) milling: the cutter of a stock milling being provided blade and chip removal groove;
(b) grind: the trickle and sharp keen cut channel that this tool surface produced after the milling is polished; And
(c) cure process: this cutter is carried out cure process.
2. cutter machining method according to claim 1, it is characterized in that, should (b) grinding steps system utilize a cutter finishing machine to grind this cutter, this cutter finishing machine comprises a grinding drum and a clamping device, this grinding drum can be driven in rotation, but this this cutter of clamping device clamping, and make this cutter in this grinding drum rotation, be to make this abrasive bury the part that this cutter desire is ground before grinding prior to inserting abrasive in this grinding drum, and then drive this grinding drum rotation and drive this cutter rotation, this tool surface is ground by this abrasive.
3. cutter machining method according to claim 2 is characterized in that this abrasive comprises Al2O3, SiC, glass sand, iblet, walnut powder and diamond dust.
4. cutter machining method according to claim 2 is characterized in that, this grinding drum rotates counterclockwise and rotating speed is 50~300RPM, and clockwise rotation of this cutter and rotating speed are 300~1000RPM.
5. cutter machining method according to claim 1, it is characterized in that, after comprising that more (a) milling is provided the cutter of blade and chip removal groove with a stock milling, (b) grinds again: the trickle and sharp keen cut channel that this tool surface produced after the milling is polished, (c) cure process again: this cutter is carried out cure process, and get back to (b) polish process: will polish in response to the new burr that produced in sclerosis place because of after in sclerosis place.
6. the grinder of a milling cutter is characterized in that comprising:
One board has a pedestal and a support body, and this support body is vertical on this pedestal;
One grinding drum is located on this pedestal rotationally, and an opening that has up can be for inserting abrasive;
One CD-ROM drive motor is located at and can be driven this grinding drum rotation on this pedestal; And
One clamping device is incorporated on this support body, and is positioned at this grinding drum top, can supply the some cutters of clamping, and make the rotation in this grinding drum of those cutters.
7. the grinder of milling cutter according to claim 6 is characterized in that, this clamping device comprises:
One bearing comprises a cantilever and a disk body, and this cantilever one end is incorporated into this support body, and this disk body is incorporated into this cantilever other end and is positioned at the top of this grinding drum;
Some rotating seats are incorporated into this disk body rotationally, and each rotating seat has a trepanning and a driven pulley, and this trepanning connects the upper and lower of this rotating seat;
Some anchor clamps, be incorporated into respectively on those rotating seats, each anchor clamps has a fixed part, a clamping part and a junction, this fixed part can be for being embedded in the trepanning of corresponding rotating seat, and this fixed part can be rotated along with this rotating seat, this clamping part is for this cutter of clamping, and these connecting portion two ends connect this fixed part and this clamping part respectively:
One drive unit comprises a CD-ROM drive motor and a drive pulley, and this CD-ROM drive motor is located on this cantilever, and this drive pulley is incorporated into this disk body rotationally, and also can be rotated by this drive motor; And
Some belts are set around respectively on the adjacent drive pulley and driven pulley, and this drive pulley and this driven pulley can be rotated synchronously.
8. the grinder of milling cutter according to claim 7 is characterized in that, each rotating seat has a fixture block, and this fixture block is arranged in this trepanning, and the fixed part of each anchor clamps has an embedding section and can embed in this fixture block, for being clamped by this fixture block.
9. the grinder of milling cutter according to claim 8, it is characterized in that, each anchor clamps more comprises a compression spring, this clamping part comprises a cone and a body, the tip of this cone connects this connecting portion, end face in cone has a folder hole and some ditches, this folder hole is positioned at central authorities and can inserts for cutter, these some ditches are connected to the conical surface radially by this folder hole, and this body is placed in this cone outside, can promote or break away from this conical surface and this folder hole is dwindled or restore to the original state, to clamp or to loosen this cutter, this compression spring is placed in this connecting portion and an end peaks at this fixed part, and the other end peaks at this body, pushes this body to this conical surface so that an elastic force to be provided.
10. the grinder of milling cutter according to claim 9, it is characterized in that, this board has more a screw rod and is hubbed at rotationally on this support body, the cantilever of this bearing liftably is linked on this support body, and this cantilever has a screw to be established for this screw rod spiral shell, makes to drive this bearing lifting by the rotation of this screw rod.
11. the grinder of milling cutter according to claim 10 is characterized in that, this board has more a lifting drive and is incorporated on this support body, and this lifting drive can drive this screw rod rotation.
CN 200810305031 2008-10-20 2008-10-20 Cutter machining method and grinder for grinding cutter Expired - Fee Related CN101722409B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200810305031 CN101722409B (en) 2008-10-20 2008-10-20 Cutter machining method and grinder for grinding cutter

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Application Number Priority Date Filing Date Title
CN 200810305031 CN101722409B (en) 2008-10-20 2008-10-20 Cutter machining method and grinder for grinding cutter

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CN101722409B CN101722409B (en) 2013-05-08

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103454973A (en) * 2013-09-18 2013-12-18 沈阳飞机工业(集团)有限公司 Numerical control machining programming method of spiral groove of parameterized numerical control end mill
CN104308721A (en) * 2014-09-24 2015-01-28 上海空间推进研究所 Method using steel balls for rolling and grinding circular arc-shaped groove of end surface and circular arc-shaped groove of end surface
CN105105214A (en) * 2015-09-21 2015-12-02 武汉大学 Fish juice machine
CN105505313A (en) * 2015-11-25 2016-04-20 江苏仓环铜业股份有限公司 An abrasive used for cutter polishing or passivating
CN111015414A (en) * 2019-12-20 2020-04-17 江苏万源新材料股份有限公司 Y type tee bend automatic molding equipment

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2692186B1 (en) * 1992-06-15 1994-08-19 Bernard Coron Method and device for polishing ring-shaped objects.
JPH0815718B2 (en) * 1993-08-20 1996-02-21 株式会社島精機製作所 Blade width measuring device for cutting blades
CN1607066A (en) * 2003-09-05 2005-04-20 米克罗纳特技术集团公司 Method of manufacturing a tool using a rotational processing apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103454973A (en) * 2013-09-18 2013-12-18 沈阳飞机工业(集团)有限公司 Numerical control machining programming method of spiral groove of parameterized numerical control end mill
CN104308721A (en) * 2014-09-24 2015-01-28 上海空间推进研究所 Method using steel balls for rolling and grinding circular arc-shaped groove of end surface and circular arc-shaped groove of end surface
CN105105214A (en) * 2015-09-21 2015-12-02 武汉大学 Fish juice machine
CN105505313A (en) * 2015-11-25 2016-04-20 江苏仓环铜业股份有限公司 An abrasive used for cutter polishing or passivating
CN111015414A (en) * 2019-12-20 2020-04-17 江苏万源新材料股份有限公司 Y type tee bend automatic molding equipment

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