CN101704456B - Automatic packaging system for cylindrical workpieces - Google Patents
Automatic packaging system for cylindrical workpieces Download PDFInfo
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- CN101704456B CN101704456B CN2009101915774A CN200910191577A CN101704456B CN 101704456 B CN101704456 B CN 101704456B CN 2009101915774 A CN2009101915774 A CN 2009101915774A CN 200910191577 A CN200910191577 A CN 200910191577A CN 101704456 B CN101704456 B CN 101704456B
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Abstract
The invention discloses an automatic packaging system for cylindrical workpieces, which comprises a material preparing mechanism, a material receiving mechanism, a plate conveying mechanism and a control system, wherein the material preparing mechanism is arranged on the top of the automatic packaging system, comprises a turnplate, a conveyor belt, a drawable base plate and a counting device, and is used for preparing materials for packaging; the material receiving mechanism is positioned below the drawable base plate, comprises a supporting plate, a screw lifting device and a stepping motor, and is used for receiving each disc of packaged workpieces; the plate conveying mechanism and the material receiving mechanism are arranged side by side, consists of a material receiving plate conveying mechanism and a bottom plate conveying mechanism and is used for a providing bottom plate and a material receiving plate for the material receiving mechanism; and the control system is used for controlling the movement of each executive element. The automatic packaging system for the cylindrical workpieces can accurately count and sequence the cylindrical workpieces, avoids a blocking phenomenon of the cylindrical workpieces in the packaging process, achieves the aim of packaging accurately and automatically, realizes packaging automation, and effectively prevent operators from polluting the workpieces and prevents the influence on the operators caused by certain radioactive workpieces, therefore the health of the operators is protected.
Description
Technical field
The present invention relates to a kind of cylindrical workpiece Production and Packaging technology, specifically a kind of automatic packaging system for cylindrical workpieces.
Background technology
Can relate to the Production and Packaging of cylindrical workpiece at present in the work piece production of China's medicine, food service industry and some special industry widely.For having radioactive cylindrical workpiece, in process of production, the green compact that press suppresses will be by certain quantity plate that connects material of packing into before entering subsequent processing, this process is called the dress boat, wherein, a plurality of plates that connect material of filling cylindrical workpiece are overlapping and be positioned on the metal sheet and be called a boat.In some industry, used totally-enclosed, full automaticity makeup boat system at present abroad, the use of this system has improved production efficiency greatly, and reduced operating personal in the cylindrical workpiece dress boat process to the injury of the pollution of cylindrical workpiece and some cylindrical workpieces to human body, but adorn at home in the boat process the radioactive cylindrical workpiece of having of the receiver of packing into is not sorted, do not count yet, cause adorning the inefficiency of boat, also exist cylindrical workpiece to fall the piece choking phenomenon simultaneously.And China still is a blank for the dress boat process with radioactive cylindrical workpiece element manufacturing line now, domestic dress boat process is manually-operated entirely at present, this not only influences production efficiency, the more important thing is and to cause certain injury operating personal, safety precaution is poor, and this requires the utmost point not conform to the modernization of the hightech production industry relevant with it.This link technical merit low, the advance with restriction whole production processing line technical merit directly influences enterprise and enterprise product and participates in international domestic compentition.
Therefore, how to design a kind of automatic counting of cylindrical workpiece, full automaticity of ordering can realized and adorn the boat system, its dress boat efficient is effectively improved, promptly become the direction that present technique field personnel make great efforts.
Summary of the invention
Technical matters to be solved by this invention is, in order to overcome above-mentioned the deficiencies in the prior art, can carry out accurate counting, ordering to having radioactive cylindrical workpiece and provide a kind of, avoid adorning the cylindrical workpiece choking phenomenon in the boat process, reach accurately the automatic packaging system for cylindrical workpieces of dress boat purpose automatically.
In order to solve the problems of the technologies described above, adopted following technical scheme among the present invention:
A kind of automatic packaging system for cylindrical workpieces comprises the mechanism that gets the raw materials ready, material receiving mechanism, and slab feeding mechanism and control system, wherein:
The described mechanism that gets the raw materials ready is arranged at this dress boat system top automatically, comprises rotating disk, belt conveyor, can twitch backing plate and counting assembly; One end of rotating disk and swager outlet are joined, and the other end and belt conveyor top join, and the rotating disk lower end links to each other with rotary tray motor and leans on its driven rotary; One side of belt conveyor end has been horizontally disposed with can twitch backing plate, the opposite side top is provided with length and the push rod that can twitch backing plate width coupling, the described table of going up of twitching backing plate is connected with the backing plate pneumatics for a smooth flat and a side, a side opposite with belt conveyor on the described push rod is provided with the push rod pneumatics, can drive push rod during the action of this push rod pneumatics and the cylindrical workpiece of belt conveyor top is pushed to can twitch on the backing plate; Described counting assembly is arranged at belt conveyor through on the side that can twitch position before backing plate and the push rod; Described belt conveyor end top is disposed with active block stop and fixed stop along its working direction, the fixed stop position is with can to twitch backing plate limit portion position corresponding, active block stop is connected with a block pneumatics, and this block pneumatics and active block stop are wholy set on the parallel moving mechanism;
Described material receiving mechanism comprises supporting plate, screw mandrel jacking system, stepping motor; Described supporting plate shape can be twitched under the backing plate with can twitching backing plate coupling and be positioned at, and the supporting plate lower end is connected with the screw mandrel jacking system, and the screw mandrel jacking system links to each other with stepping motor; Stepping motor drives the screw mandrel jacking system can make the supporting plate lifting to two stations up and down, and last station is positioned at and can twitches backing plate below adjacent, its down station a side and send the boat guide rail adjacent, the opposite side place is provided with and send boat to push away cylinder;
Described slab feeding mechanism is made up of connect material plate slab feeding mechanism and base plate slab feeding mechanism; The plate slab feeding mechanism that wherein connects material comprises the plate supporting plate that connects material, be arranged at the plate screw lift structure that connects material of the plate supporting plate below that connects material, the plate lifting motor that connects material that links to each other with the plate screw lift structure that connects material, be arranged at the plate sucker that connects material of the plate supporting plate top that connects material, with the plate sucker bonded assembly that the connects material plate mechanical arm that connects material, the table correspondence plate sucker position that connects material is provided with fluting on the described plate supporting plate that connects material; The base plate slab feeding mechanism comprises the base plate supporting plate, be arranged at the base plate screw lift structure of base plate supporting plate below, the base plate lifting motor that links to each other with base plate screw lift structure, be arranged at the base plate sucker of base plate supporting plate top, with base plate sucker bonded assembly base plate mechanical arm, the corresponding base plate sucker of table position is provided with fluting on the described base plate supporting plate; All be connected with the pressure sensor that can detect sucker degree of vacuum on described connect material plate sucker and the base plate sucker;
Described control system respectively with counting assembly, rotary tray motor, the backing plate pneumatics, the push rod pneumatics, the block pneumatics, parallel moving mechanism, stepping motor, send boat to push away cylinder, the plate lifting motor connects material, the base plate lifting motor, the plate mechanical arm connects material, the base plate mechanical arm is connected, and by counting assembly count pick up information, and control described rotary tray motor, the backing plate pneumatics, the push rod pneumatics, the block pneumatics, parallel moving mechanism, stepping motor, send boat to push away cylinder, the plate lifting motor connects material, the base plate lifting motor, the plate mechanical arm connects material, the base plate mechanical arm is according to the instruction action.
As optimization, described counting assembly comprises photosignal projector and photoelectric signal receiver, the corresponding respectively both sides that are arranged at belt conveyor of described photosignal projector and photoelectric signal receiver.Its action principle is, when cylindrical workpiece between photosignal projector and the photoelectric signal receiver through out-of-date, the photosignal that makes projector send is subjected to of short duration shielding, the receptor impression photosignal that receives is subjected to primary shielding and promptly counts once.
As further optimization, described control system comprises that parameter is provided with module, motion-control module, detection module; Described parameter be provided with module be used for to dress during boat parameters such as cylindrical workpiece height, every capable piece number, every dish line number, every boat dish number be provided with so that it adapts to the dress boat to the different model cylindrical workpiece; Described motion-control module is used for according to parameter situation being set, and accurately controls the motion of motor, pneumatic equipment and guide rail; Described monitoring modular is used for by the key position in dress boat system sensor being set, and whether each action puts in place and monitors to dress boat process, to guarantee the reliable and stable of dress boat action.
This is dress boat system automatically, adopts physical construction and sensing device cleverly, in conjunction with advanced detection control technology, by disparate modules according to the following steps to the cylindrical workpiece dress boat that sorts automatically: 1. cylindrical workpiece is shunted rotating disk; 2. cylindrical workpiece count sort; 3. cylindrical workpiece sabot; 4. cylindrical workpiece base plate and boat plate control; 5. adorning boat finishes.Finish the ordering of cylindrical workpiece dress boat by above-mentioned steps, thereby the realization cylindrical workpiece is counted automatically, automatically ordering and adorn boat is automatically finished with " seamless " of whole automatic production lines and is connected, and has not only improved production efficiency but also reduced the environmental pollution that people's frock boat brings.
Do further specific description more below in conjunction with concrete structure of the present invention, working process and operation logic.
This automatic packaging system for cylindrical workpieces is when work, cylindrical workpiece is entered on the rotating disk by the swager outlet, rotating disk is by the rotary tray motor driven rotary and the cylindrical workpiece on it is delivered on the belt conveyor of rotating disk opposite side, the linear velocity of rotating disk rotation is consistent with line speed, to guarantee that cylindrical workpiece can successfully be sent on the belt conveyor from rotating disk.When cylindrical workpiece passes through counting assembly on belt conveyor, enter into after counting assembly is counted it and can twitch between backing plate and the push rod, belt conveyor continues to transmit, block blocks but the cylindrical workpiece on it is fixed in the belt conveyor end, cylindrical workpiece builds up and arranges on belt conveyor is an adjacent successively row, after the counting assembly counting reaches the setting number, push rod pneumatics action promotes push rod and will be arranged in head on the belt conveyor to arrange cylindrical workpiece and be pushed into and can twitch on the backing plate back and regain rapidly.First row's cylindrical workpiece number can be in advance according to the diameter of cylindrical workpiece with can twitch the backing plate width and calculate and by parameter module is set after determining and is preset in the control system, after pusher retracted, active block stop is extending out under the effect of block pneumatics above the belt conveyor, the position of the about hemicycle cylinder diameter of work of distance between active block stop and the fixed stop, when variety classes cylindrical workpiece diameter changes, can adjust that spacing makes itself and hemicycle cylinder diameter of work big or small consistent between fixed stop and the active block stop by adjusting parallel moving mechanism.This moment, counting assembly was counted the second series cylindrical workpiece again, second series cylindrical workpiece count number is lacked one than first row, when counting was full, action of push rod pneumatics and promotion push rod were pushed into the second series cylindrical workpiece can twitch on the backing plate and fast and regain.Handle the block pneumatics this moment and make the active block stop withdrawal, counting assembly carries out the 3rd row's cylindrical workpiece counting again, and the 3rd row's cylindrical workpiece quantity repeats head is arranged the cylindrical workpiece operation with the consistent also circulation of first row's cylindrical workpiece quantity.Like this, every odd number row's cylindrical workpiece quantity is all Duoed one than even rows quantity, and odd number row cylindrical workpiece file leader is determined by fixed stop the position, even rows cylindrical workpiece file leader position is determined by active block stop, so can make that being pushed into the cylindrical workpiece that can twitch on the backing plate the hemicycle cylinder location of workpiece that do not stagger just between adjacent two rows, make it can realize being staggered between row and row, cylindrical workpiece can be arranged neatly, in an orderly manner completely can twitch backing plate.Owing to leave a determining deviation between cylindrical workpiece on the belt conveyor and the cylindrical workpiece, and the action of push rod pneumatics is very fast, the action of push rod when releasing can not have influence on advancing of follow-up cylindrical workpiece.When twitching on the backing plate after cylindrical workpiece row number reaches preset number, the quick action of backing plate pneumatics can be twitched backing plate and be drawn back, be the smooth flat setting owing to can twitch on the backing plate table, arrange cylindrical workpiece well on the backing plate and fitly dropping under inertia and the action of gravity on the supporting plate that can twitch below the backing plate so can twitch.In the said process, can twitch on the backing plate default row's number of cylindrical workpiece calculates and is preset in the control system by mathematical method in advance, in the time of counting assembly work the cylindrical workpiece row number that can twitch on the backing plate is being accumulated calculating, control system promptly instructs the backing plate pneumatics to move after cylindrical workpiece row number reaches predetermined number completely can twitch backing plate side by side.
Arrange in the process of getting the raw materials ready twitching on the backing plate first batch of cylindrical workpiece in the above-mentioned mechanism that gets the raw materials ready, the supporting plate that can twitch in the material receiving mechanism of backing plate below was positioned at station place down before this, moved by the base plate mechanical arm this moment, drive the base plate sucker to base plate supporting plate top, base plate supporting plate and the plate supporting plate top of connecting material are all preset a folded base plate and a flitch that splices in advance respectively, the base plate sucker will base plate topmost to the base plate supporting plate top adsorbs and this base plate is brought on the supporting plate that is in station down by the base plate mechanical arm, and then adopt same principle by the plate mechanical arm that connects material sheet tray top the connecting material above the base plate of strip to supporting plate topmost that to connect material, by the action of the stepping motor in the material-receiving device, supporting plate and the base plate on it are risen to station together with the plate that connects material then by the screw mandrel jacking system; Like this, when twitching on the backing plate first batch of cylindrical workpiece when having arranged, the backing plate pneumatics is drawn back fast and is made the cylindrical workpiece that sequences just drop on the plate that connects material, second batch of cylindrical workpiece arranged in the mechanism's continuation of getting the raw materials ready then on the twitched backing plate of return, supporting plate then is back to station place down under stepping motor and the effect of screw mandrel jacking system.Then in the process that second batch of cylindrical workpiece arranged, by the plate mechanical arm action that connects material, drive connects material the plate sucker to connecting material plate supporting plate top and the plate that connects material topmost adsorbed, the plate mechanical arm that connects material then continues that action will pick up connect material strip to the supporting plate top at station place down and be stacked in accordingly first cylindrical workpiece on the supporting plate above.Before second batch of cylindrical workpiece arranged in the mechanism that gets the raw materials ready then, by stepping motor and screw lift structure supporting plate is risen to station, second batch of cylindrical workpiece arranged the backing plate pneumatics quick action of good back makes second batch of cylindrical workpiece drop down onto connecting material above the plate of first cylindrical workpiece top, forms overlapping stacking; The step repetitive cycling of this cylindrical workpiece that superposes on the plate that connects material is carried out, and it is that the cylindrical workpiece of base plate is stacked overlaying structure that the plate that connects material that obtains multilayer adds cylindrical workpiece and the bottom, promptly finishes dress boat process.When the flaggy number that connects material reaches the default dress boat number of plies, together drop to station place with the whole boat cylindrical workpiece on the supporting plate this moment, sending boat to push away cylinder action will put in order the boat cylindrical workpiece and push and send the boat track to enter into down to go on foot in the flow package, the first boat cylindrical workpiece loaded and finished this moment, base plate of base plate mechanical arm action absorption is put on the supporting plate, begin to load the process of the second boat cylindrical workpiece, so circulation can realize that the full automaticity of cylindrical workpiece is adorned boat.In above-mentioned dress boat process, whenever the base plate of the connect material plate or the base plate supporting plate top layer of the plate supporting plate top layer that connects material be adsorbed take away after, the described i.e. action order accordingly of plate lifting motor or base plate lifting motor that connects material the rise height distance of connect material a plate or a base plate of plate supporting plate or base plate supporting plate that connects material, make like this to connect material plate sucker or base plate sucker when moving next time, still can accurately adsorb the connect material plate or the base plate of the superiors.Position owing to corresponding sucker on connect material plate supporting plate and the base plate supporting plate is provided with fluting simultaneously, so in dress boat process, all be adsorbed when finishing when connect material plate or base plate on it, connect material plate sucker or base plate sucker will directly be adsorbed on the fluting, because the setting of fluting, make sucker can't produce enough degree of vacuum, the pressure sensor that links to each other with sucker will send alerting signal to the outside, and plate or base plate thereby the increase of prompting operating personal connects material make that whole dress boat flow process can continuous running.
In the above-mentioned working process, described rotary tray motor, the backing plate pneumatics, the push rod pneumatics, the block pneumatics, parallel moving mechanism, stepping motor, send boat to push away cylinder, the plate lifting motor connects material, the base plate lifting motor, the plate mechanical arm connects material, base plate mechanical arms etc. are when action, all be by the control system control action, specifically carry out automatic guidance by the computer program that defaults in the motion-control module, but the content of the establishment of these computer software programs or the like aspect, technical personnel for correlation computer programming field all is known common-sense technology, and the technology of this computer program compilation phase is not the creative contribution of place the present invention makes to(for) prior art.The place that the technology of the present invention is made creative contribution for prior art has been to design a kind of concrete device structure and corresponding dress boat method, thereby has realized the automation and the ordering of dress boat.And according to the concrete application software that disclosed device structure in the technical solution of the present invention and concrete dress boat method are designed, should be considered as for the technical personnel in correlation computer programming field is need not pass through creative work.
In addition; it is worthy of note; in technical solution of the present invention; how to realize that cylindrical workpiece is in the automatic ordering that can twitch on the backing plate; connect material plate or base plate how to judge plate supporting plate and the base plate supporting plate top that connects material have been adsorbed two technology that finish; all be applicant's autonomous Design and the technology that at first proposes, so the applicant has applied for respectively that to these two technology patent carries out independent protection to it.Use this two technology separately as others, also can invade applicant's patent.
In sum, the present invention has the following advantages:
1, the present invention has especially realized having the automation of radioactive cylindrical workpiece dress boat operation, dress boat degree of automation height, and the production efficiency height, and when having avoided people's frock boat, the pollution that the pellet radiation causes the workman.
2, the present invention has realized having radioactive cylindrical workpiece in dress carefully and neatly done, orderly arrangement during boat, but so just farthest utilized the plate loading space that connects material, make the number of every boat cylindrical workpiece can reach maximization, the function that also has automatic counting simultaneously, convenient statistics and analysis to dress boat cylindrical workpiece quantity.
3, on connect material sheet tray and base plate pallet, show the design-calculated notching construction among the present invention, whether the base plate that can dock the connect material plate and the base plate pallet top of flitch pallet top has been adsorbed to finish and has detected automatically and alarm, need not manually to monitor in real time, perfect whole automatic flow has further improved the degree of automation of device.
Description of drawings
Fig. 1 is a structural representation sketch of the present invention, since the combination that the place that the present invention makes creative contribution for prior art mainly is each member be connected, so this accompanying drawing is mainly used in position relation and the interconnected relationship that embodies each member, concrete shape and structure for each member, all simplify in this accompanying drawing, some element structures of only playing a supporting role have been omitted among this figure simultaneously, these simplify and the combination of abridged structure the narration of application documents should to be considered as be self-evident to those skilled in the art, be clearly complete, simplification and omission are in order to allow accompanying drawing show more clearly, possess Promethean member for some self shape structure among the present invention in addition, the applicant has adopted independent Fig. 3 separately, Fig. 4 represents its structure.
Fig. 2 is the plan structure scheme drawing of the mechanism's part of getting the raw materials ready separately among Fig. 1, and Fig. 2 is that the little figure of a, b two width of cloth constitutes, and the figure a of top represents that active block stop is in the state when withdrawing, and the figure b of below represents that active block stop is in the state that stretches out.
Fig. 3 is the structural representation that the present invention can twitch the backing plate part body separately, and active block stop is in the state of stretching out among the figure.
Fig. 4 is the connect material structural representation at plate supporting plate and the cooresponding plate sucker place that connects material of the present invention, simultaneously because the base plate supporting plate is also identical with this structure with the structure at cooresponding base plate sucker place, and can be with reference to understanding.
Fig. 5 is among the present invention, and control system is controlled twitching the backing plate part body, cylindrical workpiece is carried out the workflow diagram of automatic disc filling.This figure also can be used as the software flow pattern of control system for the control program that can twitch the backing plate part.
Among Fig. 1 to Fig. 4: rotating disk-1, belt conveyor-2, can twitch backing plate-3, counting assembly-4, swager-5, rotary tray motor-6, push rod-7, backing plate pneumatics-8, push rod pneumatics-9, cylindrical workpiece-10, active block stop-11, and fixed stop-12, block pneumatics-13, parallel moving mechanism-14, supporting plate-15, screw mandrel jacking system-16, stepping motor-17, send boat guide rail-18, send boat to push away cylinder-19, plate supporting plate-20 connects material, plate screw lift structure-21 connects material, plate lifting motor-22 connects material, plate sucker-23 connects material, plate mechanical arm-24 connects material, fluting-25, base plate supporting plate-26, base plate screw lift structure-27, base plate lifting motor-28, base plate sucker-29, base plate mechanical arm-30.
The specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.
During concrete enforcement, as depicted in figs. 1 and 2, a kind of automatic packaging system for cylindrical workpieces comprises the mechanism that gets the raw materials ready, material receiving mechanism, and slab feeding mechanism and control system, wherein:
The described mechanism that gets the raw materials ready is arranged at this dress boat system top automatically, comprises rotating disk 1, belt conveyor 2, can twitch backing plate 3 and counting assembly 4; One end of rotating disk 1 and swager 5 outlets are joined, and the other end and belt conveyor 2 tops join, and rotating disk 1 lower end links to each other with rotary tray motor 6 and leans on its driven rotary; With reference to Fig. 3, one side of belt conveyor 2 ends has been horizontally disposed with can twitch backing plate 3, the opposite side top is provided with length and the push rod 7 that can twitch backing plate 3 width coupling, the described table of going up of twitching backing plate 3 is connected with backing plate pneumatics 8 for a smooth flat and a side, a side opposite with belt conveyor 2 on the described push rod 7 is provided with push rod pneumatics 9, can drive push rod 7 during these push rod pneumatics 9 actions and the cylindrical workpiece 10 of belt conveyor 2 tops is pushed to can twitch on the backing plate 3; Described counting assembly 4 is arranged at belt conveyor 2 through on the side that can twitch position before backing plate 3 and the push rod 7; Described belt conveyor 2 terminal tops are disposed with active block stop 11 and fixed stop 12 along its working direction, fixed stop 12 positions are with can to twitch backing plate 3 limit portion positions corresponding, active block stop 11 is connected with a block pneumatics 13, and this block pneumatics 13 is wholy set on the parallel moving mechanism 14 with active block stop 11;
Described material receiving mechanism comprises supporting plate 15, screw mandrel jacking system 16, stepping motor 17; Described supporting plate 15 shapes size is with can to twitch backing plate 3 consistent and be positioned at and can twitch under the backing plate 3, and supporting plate 15 lower ends are connected with screw mandrel jacking system 16, and screw mandrel jacking system 16 links to each other with stepping motor 17; Stepping motor 17 drives screw mandrel jacking systems 16 can make supporting plate 15 liftings to two stations up and down, and last station is positioned at and can twitches backing plate 3 below adjacents, its down station a side and send boat guide rail 18 adjacent, the opposite side place is provided with and send boat to push away cylinder 19;
Described slab feeding mechanism is made up of connect material plate slab feeding mechanism and base plate slab feeding mechanism; With reference to Fig. 4, the plate slab feeding mechanism that wherein connects material comprises the plate supporting plate 20 that connects material, be arranged at the plate screw lift structure 21 that connects material of plate supporting plate 20 belows that connect material, the plate lifting motor 22 that connects material that links to each other with the plate screw lift structure 21 that connects material, be arranged at the plate sucker 23 that connects material of plate supporting plate 20 tops that connect material, with plate sucker 23 bonded assemblys that the connect material plate mechanical arm 24 that connects material, table correspondence plate sucker 23 positions that connect material are provided with fluting 25 on the described plate supporting plate 20 that connects material; The base plate slab feeding mechanism comprises base plate supporting plate 26, be arranged at the base plate screw lift structure 27 of base plate supporting plate 26 belows, the base plate lifting motor 28 that links to each other with base plate screw lift structure 27, be arranged at the base plate sucker 29 of base plate supporting plate 26 tops, with base plate sucker 29 bonded assembly base plate mechanical arms 30, the corresponding base plate sucker of table 29 positions are provided with fluting on the described base plate supporting plate 26; All be connected with the pressure sensor 30 that can detect sucker degree of vacuum on described connect material plate sucker 23 and the base plate sucker 29;
Described control system respectively with counting assembly 4, rotary tray motor 6, backing plate pneumatics 8, push rod pneumatics 9, block pneumatics 13, parallel moving mechanism 14, stepping motor 17, send boat to push away cylinder 19, plate lifting motor 22 connects material, base plate lifting motor 28, plate mechanical arm 24 connects material, base plate mechanical arm 30 is connected, and by counting assembly 4 count pick up information, and control described rotary tray motor 6, backing plate pneumatics 8, push rod pneumatics 9, block pneumatics 13, parallel moving mechanism 14, stepping motor 17, send boat to push away cylinder 19, plate lifting motor 22 connects material, base plate lifting motor 28, plate mechanical arm 24 connects material, base plate mechanical arm 30 is according to the instruction action.More particularly, described control system comprises that parameter is provided with module, motion-control module, detection module; Described parameter be provided with module be used for to dress during boat parameters such as cylindrical workpiece height, every capable piece number, every dish line number, every boat dish number be provided with so that it adapts to the dress boat to the different model cylindrical workpiece; Described motion-control module is used for according to parameter situation being set, and accurately controls the motion of motor, pneumatic equipment and guide rail; Described monitoring modular is used for by the key position in dress boat system sensor being set, and whether each action puts in place and monitors to dress boat process, to guarantee the reliable and stable of dress boat action.
More particularly, in the specific implementation, described counting assembly 4 can be made of corresponding photosignal projector and the photoelectric signal receiver that is arranged at the both sides of belt conveyor 2 respectively; Described each screw lift structure, its concrete structure are that leading screw is connected with the stepping motor transmission device, and rotatablely moving of stepping motor is converted into straight-line motion.Along with stepping motor rotates, screw mandrel drives the supporting plate up-and-down movement on its top.Described backing plate pneumatics 8 adopts a cylinder, cylinder is controlled by control module, one end is connected with the twitched backing plate that connects cylindrical workpiece 3, can twitch backing plate 3 cylinder when connecing cylindrical workpiece stretches out, cylindrical workpiece on can twitching backing plate 3 reaches when setting quantity, cylinder shrinks rapidly can twitch backing plate 3 and retract, and cylindrical workpiece be dropped on arrive on the plate that connects material of specifying station; Described push rod pneumatics 9 adopts the pneumatic cylinder that pushes away, the pneumatic cylinder that pushes away is controlled by control module, and an end is connected with push rod 7, when counting assembly 4 is finished row's cylindrical workpiece counting, the pneumatic cylinder that pushes away of control system control is released, and push rod 7 can be shifted row's cylindrical workpiece onto and can twitch on the backing plate 3; Block pneumatics 13 adopts the little pneumatic cylinder that pushes away, the little pneumatic cylinder that pushes away is controlled by control module, a little pneumatic end that pushes away cylinder is connected with movable link stopper 11, when pushing away boat, after majority row's cylindrical workpiece pushes away boat and finishes, when push rod pneumatics 9 is regained, the little pneumatic cylinder that pushes away stretches out, assurance activity link stopper 11 arrives assigned address, form the dislocation between this minority row's cylindrical workpiece and the last one most row's cylindrical workpieces, after this minority row cylindrical workpiece was pushed out, the little pneumatic cylinder that pushes away was regained, and circulation is carried out interlaced to guarantee between every row's cylindrical workpiece like this; Be horizontally arranged with a chute on the described parallel moving mechanism 14, block pneumatics 13 integral body are slidably disposed in the chute, like this when cylindrical workpiece diameter different needs is adjusted the horizontal position of active block stop 11, can adopt and manually laterally stir the block pneumatics to suitable location, the mode of bolt up is locked at block pneumatics 13 in the chute again, wherein said suitable location is to make minority row's cylindrical workpiece form dislocation with front-seat cylindrical workpiece just after making active block stop 11 stretch out, and can make this device all can adjust well at the cylindrical workpiece of different-diameter like this and make its adaptation.Described to send boat to push away cylinder 19 be to adopt a pneumatic telescoping cylinder, and pneumatic telescoping cylinder one end is connected with source of the gas, the other end when stretching out, can promote year completely the to connect material base plate of plate, and it is delivered on the boat guide rail; Described mechanical arm is to adopt a pneumatic tilt cylinder, the control of the controlled system of its time of oscillation, one end of tilt cylinder is connected with the sucker of band pressure sensor, pneumatic tilt cylinder swings back and forth in 90 degree scopes, put and pick up connect material plate or base plate when connecting material plate or base plate position, put down connect material plate or base plate when putting lead screw position, finish the work of transporting of connect material plate or base plate.The concrete structure of above-mentioned each power element all should be considered as the technology of this area routine, also can adopt in the specific implementation to well known to a person skilled in the art that the power element with identical functions replaces.Simultaneously, the present invention makes the local of creative contribution for prior art and does not lie in the concrete structure of these power elements, but be being arranged on the relevant position of these power elements coupling constituted the integral body of apparatus of the present invention, so all adopted the simple technique of painting for each power element in the accompanying drawing, only clearly shown its installation connection location relation, do not illustrate its concrete structure, but to those skilled in the art its structure also should be considered as be clearly, complete.
Adopted software program that device is controlled in the control system of the present invention, but the specific design of software program does not belong to the present invention makes creative contribution to prior art place yet, behind the concrete structure and principle of work of cicada apparatus of the present invention, the those of ordinary skill in all software programmings field all need not to pay creative work and can compile out corresponding software and control.Fig. 5 is the workflow diagram of cylindrical workpiece automatic disc filling among the present invention, can react the programming principle of this apparatus control system for the control program that can twitch the backing plate part, as shown in it, in to the process that can twitch the backing plate automatic disc filling, first row of each layer cylindrical workpiece is multiplex's part row, calling cylindrical workpiece counting module variations per hour M for the first time in program is 0, the procedure Selection left branch.At this moment, PLC does not export the block pneumatics of control active block stop, that is to say not carry out the spacing action of cylindrical workpiece this moment.In the selection for count value, owing to be multiplex's part row this moment, multiplex's part row's that PLC will preset according to the operator cylindrical workpiece number is carried out counting operation to the cylindrical workpiece of process, after the cylindrical workpiece count value reaches, carries out pushing away workpiece action, simultaneously to variable M set, row's number of adorning workpiece is added one, row's number and the operator's setting value of adorning workpiece compared, if reach setting value, then finish the work of dress workpiece, the state that turns back to variable M when not reaching is judged the step.Because variable M is set at this moment, so carrying out, program will select right branch, promptly lack workpiece row's sabot operation.At this moment, PLC will export the block pneumatics of control active block stop, and the workpiece of process is counted according to few workpiece row's workpiece numerical value, after count value reaches, the same execution pushes away the workpiece operation, then variable M is carried out reset operation, workpiece is arranged number add after one, compare with preset value.So circulation reaches setting value until row's number.
Claims (3)
1. an automatic packaging system for cylindrical workpieces comprises the mechanism that gets the raw materials ready, material receiving mechanism, and slab feeding mechanism and control system, wherein:
The described mechanism that gets the raw materials ready is arranged at this dress boat system top automatically, comprises rotating disk, belt conveyor, can twitch backing plate and counting assembly; One end of rotating disk and swager outlet are joined, and the other end and belt conveyor top join, and the rotating disk lower end links to each other with rotary tray motor and leans on its driven rotary; One side of belt conveyor end has been horizontally disposed with can twitch backing plate, the opposite side top is provided with length and the push rod that can twitch backing plate width coupling, described upper surface of twitching backing plate is that a smooth flat and a side are connected with the backing plate pneumatics, a side opposite with belt conveyor on the described push rod is provided with the push rod pneumatics, can drive push rod during the action of this push rod pneumatics and the cylindrical workpiece of belt conveyor top is pushed to can twitch on the backing plate; Described counting assembly is arranged at belt conveyor through on the side that can twitch position before backing plate and the push rod; Described belt conveyor end top is disposed with active block stop and fixed stop along its working direction, the fixed stop position is with can to twitch backing plate limit portion position corresponding, active block stop is connected with a block pneumatics, and this block pneumatics and active block stop are wholy set on the parallel moving mechanism;
Described material receiving mechanism comprises supporting plate, screw mandrel jacking system, stepping motor; Described supporting plate shape can be twitched under the backing plate with can twitching backing plate coupling and be positioned at, and the supporting plate lower end is connected with the screw mandrel jacking system, and the screw mandrel jacking system links to each other with stepping motor; Stepping motor drives the screw mandrel jacking system can make the supporting plate lifting to two stations up and down, and last station is positioned at and can twitches backing plate below adjacent, its down station a side and send the boat guide rail adjacent, the opposite side place is provided with and send boat to push away cylinder;
Described slab feeding mechanism is made up of connect material plate slab feeding mechanism and base plate slab feeding mechanism; The plate slab feeding mechanism that wherein connects material comprises the plate supporting plate that connects material, be arranged at the plate screw lift structure that connects material of the plate supporting plate below that connects material, the plate lifting motor that connects material that links to each other with the plate screw lift structure that connects material, be arranged at the plate sucker that connects material of the plate supporting plate top that connects material, with the plate sucker bonded assembly that the connects material plate mechanical arm that connects material, the described plate splint upper surface correspondence that the connects material plate sucker position that connects material is provided with fluting; The base plate slab feeding mechanism comprises the base plate supporting plate, be arranged at the base plate screw lift structure of base plate supporting plate below, the base plate lifting motor that links to each other with base plate screw lift structure, be arranged at the base plate sucker of base plate supporting plate top, with base plate sucker bonded assembly base plate mechanical arm, the corresponding base plate sucker of described base plate splint upper surface position is provided with fluting; All be connected with the pressure sensor that can detect sucker degree of vacuum on described connect material plate sucker and the base plate sucker;
Described control system respectively with counting assembly, rotary tray motor, the backing plate pneumatics, the push rod pneumatics, the block pneumatics, parallel moving mechanism, stepping motor, send boat to push away cylinder, the plate lifting motor connects material, the base plate lifting motor, the plate mechanical arm connects material, the base plate mechanical arm is connected, and by counting assembly count pick up information, and control described rotary tray motor, the backing plate pneumatics, the push rod pneumatics, the block pneumatics, parallel moving mechanism, stepping motor, send boat to push away cylinder, the plate lifting motor connects material, the base plate lifting motor, the plate mechanical arm connects material, the base plate mechanical arm is according to the instruction action.
2. automatic packaging system for cylindrical workpieces as claimed in claim 1, it is characterized in that, described counting assembly comprises photosignal projector and photoelectric signal receiver, the corresponding respectively both sides that are arranged at belt conveyor of described photosignal projector and photoelectric signal receiver.
3. automatic packaging system for cylindrical workpieces as claimed in claim 1 is characterized in that, control system comprises that parameter is provided with module, motion-control module, detection module; Described parameter be provided with module be used for to dress during boat cylindrical workpiece height, every capable piece number, every dish line number, every boat dish count parameter setting so that it adapts to the dress boat to the different model cylindrical workpiece; Described motion-control module is used for according to parameter situation being set, and accurately controls the motion of motor, pneumatic equipment and guide rail; Described monitoring modular is used for by the key position in dress boat system sensor being set, and whether each action puts in place and monitors to dress boat process, to guarantee the reliable and stable of dress boat action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101915774A CN101704456B (en) | 2009-11-25 | 2009-11-25 | Automatic packaging system for cylindrical workpieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101915774A CN101704456B (en) | 2009-11-25 | 2009-11-25 | Automatic packaging system for cylindrical workpieces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101704456A CN101704456A (en) | 2010-05-12 |
| CN101704456B true CN101704456B (en) | 2011-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101915774A Expired - Fee Related CN101704456B (en) | 2009-11-25 | 2009-11-25 | Automatic packaging system for cylindrical workpieces |
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| Country | Link |
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| CN (1) | CN101704456B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668103B (en) * | 2012-09-19 | 2016-01-27 | 甘志银 | Metal-organic chemical vapor deposition equipment graphite plate transfer device |
| CN103848173A (en) * | 2012-12-05 | 2014-06-11 | 施建强 | Precise linear feeding method and device |
| CN105798791B (en) * | 2016-05-13 | 2018-06-29 | 廊坊盛森磨具有限公司 | A kind of grinding wheel manufacturing process high temperature tooling device before curing |
| CN107374415B (en) * | 2017-07-18 | 2020-02-07 | 重庆市臻憬科技开发有限公司 | Auxiliary device prepares material |
| CN107397470B (en) * | 2017-07-18 | 2020-02-11 | 重庆市臻憬科技开发有限公司 | Rotary disc type material preparation device |
| CN109665288A (en) * | 2019-03-02 | 2019-04-23 | 台州福耐捷自动化有限公司 | A kind of processing installation material transition conveyer structure |
| CN114104758B (en) * | 2021-11-29 | 2024-02-27 | 济南悦创液压机械制造有限公司 | Be applied to automatic equipment of prepareeing material of brake block production |
| CN114952016B (en) * | 2022-05-06 | 2023-07-25 | 浙江科镭仕科技有限公司 | Full-automatic marking equipment with workpiece adjusting function based on machine vision technology |
| CN115973642B (en) * | 2023-01-04 | 2023-08-22 | 深圳市昇茂科技有限公司 | Intelligent warehouse material automatic distribution equipment |
-
2009
- 2009-11-25 CN CN2009101915774A patent/CN101704456B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101704456A (en) | 2010-05-12 |
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