CN101704276A - Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof - Google Patents

Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof Download PDF

Info

Publication number
CN101704276A
CN101704276A CN200910212773A CN200910212773A CN101704276A CN 101704276 A CN101704276 A CN 101704276A CN 200910212773 A CN200910212773 A CN 200910212773A CN 200910212773 A CN200910212773 A CN 200910212773A CN 101704276 A CN101704276 A CN 101704276A
Authority
CN
China
Prior art keywords
steel wire
diamond
scroll saw
abrasive material
braze welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200910212773A
Other languages
Chinese (zh)
Other versions
CN101704276B (en
Inventor
肖冰
王波
李松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing University of Aeronautics and Astronautics
Original Assignee
Nanjing University of Aeronautics and Astronautics
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing University of Aeronautics and Astronautics filed Critical Nanjing University of Aeronautics and Astronautics
Priority to CN2009102127735A priority Critical patent/CN101704276B/en
Publication of CN101704276A publication Critical patent/CN101704276A/en
Application granted granted Critical
Publication of CN101704276B publication Critical patent/CN101704276B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to brazing diamond fret saw with grinding materials being arranged in order in a spiral shape and a manufacturing process thereof, belonging to the field of manufacturing of grinding materials and grinding apparatus. The brazing diamond fret saw is composed of a steel wire substrate, brazing bonding agent and diamond grinding materials which are arranged in a spiral shape. The key steps of the process are as follows: coating pressure sensitive adhesive on the surface of the steel wire substrate; evenly winding a fine metal silk thread or nonmetal silk thread on the steel wire coated with pressure sensitive adhesive in a certain thread pitch; arranging the diamond grinding materials; dismantling the metal silk thread or the nonmetal silk thread; arranging a layer of powdery brazing filler metal; heating to the melting of the brazing filler metal in vacuum or protective atmosphere; and fixing the cooled diamond grinding materials firmly on the surface of the steel wire through brazing bonding agent to form the brazing diamond fret saw with the grinding materials being arranged in order in a spiral shape. The fret saw has the advantages of long cutting service life and high cutting efficiency.

Description

Abrasive material is the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist
Technical field
The present invention relates to abrasive material the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist, belong to grinding materials and grinding tool and make the field.
Background technology
At present, the patent No. is " 200910137822.3 ", and name is called " a kind of preparation method of metal binding agent diamond scroll saw " patent and has announced a kind of and the most approaching diamond fretsaw and the manufacture craft thereof of the present invention.It is to fix one deck diamond abrasive on the surface of steel wire by electric deposition nickel, this scroll saw can precision form hard brittle materials such as cutting silicon chip, stone material, pottery, optical glass, also can be applicable to the cutting processing of non-ferrous metal such as aluminium alloy and alloy thereof.Its advantage: (1) joint-cutting is narrow, the volume recovery height; (2) cutting process is steady, and fragile materials such as cutting silicon wafer, pottery do not collapse the limit; (3) cutting temperature is low, and cut surface does not have burn; (4) energy cutting large size workpiece; (5) environmental pollution is little, makes water as cooling fluid usually, is a kind of up-and-coming cutting process method.The subject matter that this diamond fretsaw exists: abrasive material just is embedded in the coating bond by embedding mechanically, and abrasive material easily comes off, and the scroll saw life-span is short; Abrasive material is unordered arranges, and scroll saw easily obstruction skids and lost efficacy.
In recent ten years, domestic and international many scholars begin one's study and adopt soldering processes to make tool with single layer of super hard abrasive, its starting point is interactions (usually said chemical metallurgy effect) such as the fusion that takes place on abrasive material, solder and basal body interface when wishing by high temperature brazing, infiltration, diffusion, chemical combination, fundamentally improves matrix and the brazing filler metal alloy intensity of controlling to abrasive material.Compare with traditional electric deposition nickel or heat reactive resin diamond tool, brazed diamond tool has following characteristics: 1. can realize the metallurgical chemistry combination between abrasive material, solder and the matrix three, thereby improve bond strength, tool life is long; 2. the proud exposure of abrasive particle is big, and chip space is big, is difficult for stopping up, and the utilization of abrasive material is more abundant; 3. grinding force, power consumption and grinding temperature are low; 4. have environment protection significance, meet the green manufacturing development trend of advocating now.
At present, the research of brazed diamond tool relatively concentrates on core drill, emery wheel, saw blade, beading manufacture craft, and the research of braze welding diamond scroll saw manufacture craft is not related to as yet.
Summary of the invention
It is long to the invention provides a kind of scroll saw cutting life-span, and the high abrasive material of cutting efficiency is the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist.
A kind of abrasive material is the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: be made up of steel wire matrix, soldering bond, diamond abrasive three parts of arranging twist, wherein this braze welding diamond scroll saw external diameter is 0.1~3mm.
The described abrasive material of a kind of claim 1 is the manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that may further comprise the steps:
(1), the steel wire matrix is stretching;
(2), at the even coated one deck pressure sensitive adhesive of steel wire matrix surface;
(3), scribble tinsel or nonmetal silk thread on the steel wire matrix of pressure sensitive adhesive with certain pitch uniform winding;
(4), diamond abrasive grain is distributed in steel wire matrix pressure sensitive adhesive surface after the coiling;
(5), tinsel or nonmetal silk thread are removed from the steel wire matrix, diamond presents tool helix at regular intervals in Steel Wire Surface and arranges;
(6), on steel wire pressure sensitive adhesive surface with diamond surface one deck powdered filler metal of evenly arranging;
(7), in vacuum or protective atmosphere, be heated to solder fusing, cooling back diamond abrasive fixedly secures in Steel Wire Surface by the soldering bond, forms the abrasive material braze welding diamond scroll saw of ordered arrangement twist.
Good effect of the present invention is:
1, utilize soldering processes to make diamond fretsaw, diamond is controlled the intensity height, and the scroll saw cutting life-span is long.
2, diamond abrasive twist ordered arrangement (external diameter 0.1~3mm), chip space is big, smear metal be difficult for to take place stop up and cause scroll saw to lose efficacy the cutting efficiency height.
Description of drawings
Fig. 1 is around helix at the steel wire matrix surface.
Fig. 2 is the gluing attached diamond abrasive that utilizes Steel Wire Surface.
Fig. 3 is for removing coiling back abrasive material ordered arrangement twist.
The specific embodiment
Braze welding diamond scroll saw of the present invention comprise steel wire as matrix, as the brazing metal bond of intermediate connecting layer and as outer field by the directly fixing diamond abrasive of brazing metal bond.Scroll saw is used for the cutting processing of material, and matrix should be able to bear tension, alternating bending stress and grinding high temperature.Therefore, the material of matrix will possess high tensile strength, high bending fatigue strength and high high-temperature mechanical property, obvious decay on the performance self should not appear when matrix bears high temperature action when the soldering abrasive material, typical metal matrix material comprises iron, molybdenum, tungsten, with contain arbitrarily wherein a kind of alloy, steel can obviously reduce tensile strength when standing soldering high temperature, diameter is feasible material when thick, the influence that high-carbon steel is subjected to is relatively littler, steel wire quick cooling after soldering can be recovered significantly, soldering should not be heated in vacuum drying oven, local heat is short because of heat time heating time, the steel wire cooling velocity is fast, performance degradation is little, can select eddy-current heating, LASER HEATING, the electron beam heating, the infrared ray heating.Material is tungsten and alloy thereof preferably, and its mechanical performance is influenced hardly during soldering.
The geometry of steel wire matrix cross sections is preferably circle, also can select noncircular cross section for particular application, as: ellipse, rectangle, square, trapezoidal, polygon etc.
The main purpose of scroll saw is the thin silicon wafer of cutting, promptly accurate cutting, preferred diameter dimension 0.1~0.25mm.Scroll saw is applicable to that too rough lumber cuts, and as various building materials, for obtaining the scroll saw life-span of appropriateness, metal wire will have enough intensity, can use multiply metal wire weave in, and overall diameter can be 0.25~3mm, and abrasive material is brazed in the surface of multiply plait.
Powdered solder is Ni-Cr-B-Si, Ag-Cu-Ti, Cu-Sn-Ti solder alloy, but also comprises the active solder of other braze welding diamond.The C reaction of active element Cr, Ti and diamond surface generates the carbide (Cr of Cr respectively 3C 2, Cr 7C 3, Cr 23C 6) and these compounds of carbide (TiC) of Ti improved fusing the solder liquid phase to adamantine wetting, and improved adhesion strength between diamond abrasive and bond.The content of Cr can be 2~15% in the Ni-Cr-B-Si solder alloy, and preferred 2~5%.The content of Ti can be 1~15% in the Ag-Cu-Ti solder alloy, and preferred 3~7%.The content of Ti can be 3~20% in the Cu-Sn-Ti solder alloy, and preferred 10~15%.
Utilize soldering processes make abrasive material twist the critical process of the diamond fretsaw of ordered arrangement be:
(1) scroll saw steel wire matrix is stretching;
(2) at the even coated one deck pressure sensitive adhesive of steel wire matrix surface;
(3) fine rule (tinsel or nonmetal silk thread) is scribbled the steel wire of pressure sensitive adhesive with certain pitch uniform winding, as shown in Figure 1;
(4) diamond abrasive grain is distributed in steel wire rubber surface after the coiling; To wind the line and remove from steel wire, diamond presents tool helix at regular intervals in Steel Wire Surface to be arranged, and sees Fig. 2,3;
(5) at steel wire and diamond surface one deck powdered filler metal of evenly arranging;
(6) be heated to the solder fusing in vacuum or protective atmosphere, cooling back diamond abrasive fixedly secures in Steel Wire Surface by the soldering bond, forms the abrasive material braze welding diamond scroll saw of ordered arrangement twist.

Claims (6)

1. the abrasive material braze welding diamond scroll saw of ordered arrangement twist is characterized in that: be made up of steel wire matrix, soldering bond, diamond abrasive three parts of arranging twist, wherein this braze welding diamond scroll saw external diameter is 0.1~3mm.
2. the described abrasive material of claim 1 manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist is characterized in that may further comprise the steps:
(1), the steel wire matrix is stretching;
(2), at the even coated one deck pressure sensitive adhesive of steel wire matrix surface;
(3), scribble tinsel or nonmetal silk thread on the steel wire matrix of pressure sensitive adhesive with certain pitch uniform winding;
(4), diamond abrasive grain is distributed in steel wire matrix pressure sensitive adhesive surface after the coiling;
(5), tinsel or nonmetal silk thread are removed from the steel wire matrix, diamond presents tool helix at regular intervals in Steel Wire Surface and arranges;
(6), on steel wire pressure sensitive adhesive surface with diamond surface one deck powdered filler metal of evenly arranging;
(7), in vacuum or protective atmosphere, be heated to solder fusing, cooling back diamond abrasive fixedly secures in Steel Wire Surface by the soldering bond, forms the abrasive material braze welding diamond scroll saw of ordered arrangement twist.
3. according to the described abrasive material of claim 2 manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: described steel wire matrix material is steel or tungsten and alloy thereof.
4. according to the described abrasive material of claim 2 manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: the geometric form of described steel wire matrix cross sections is for circular.
5. according to the described abrasive material of claim 2 manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: (6) step, described Powdered solder was Ni-Cr-B-Si, or Ag-Cu-Ti, or the Cu-Sn-Ti solder alloy.
6. according to the described abrasive material of claim 2 manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: (7) step, described heating means were specially eddy-current heating, or LASER HEATING, or the electron beam heating, or the infrared ray heating.
CN2009102127735A 2009-11-09 2009-11-09 Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof Expired - Fee Related CN101704276B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009102127735A CN101704276B (en) 2009-11-09 2009-11-09 Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009102127735A CN101704276B (en) 2009-11-09 2009-11-09 Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof

Publications (2)

Publication Number Publication Date
CN101704276A true CN101704276A (en) 2010-05-12
CN101704276B CN101704276B (en) 2012-01-04

Family

ID=42374559

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009102127735A Expired - Fee Related CN101704276B (en) 2009-11-09 2009-11-09 Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN101704276B (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101914768A (en) * 2010-08-18 2010-12-15 丹阳华昌工具制造有限公司 Method for manufacturing abrasive wheels for high-speed railway track slabs by brazing diamonds with laser
CN102069533A (en) * 2010-11-25 2011-05-25 宋建华 Multi-stranded diamond wire and production process thereof
CN102555073A (en) * 2012-01-11 2012-07-11 福建万龙金刚石工具有限公司 Diamond wire saw and stringed bead for same
CN102729337A (en) * 2012-07-08 2012-10-17 桂林华轮金刚石工具有限公司 Diamond wire serrated bead
CN102896373A (en) * 2012-09-21 2013-01-30 南京航空航天大学 Superhard abrasive coping saw abrasive orderly distribution device and method
CN102896387A (en) * 2012-09-21 2013-01-30 南京航空航天大学 Super-hard abrasive brazing tool distributing technology
CN103707426A (en) * 2013-12-30 2014-04-09 镇江市港南电子有限公司 Silicon wafer cutting machine
CN103722626A (en) * 2013-12-30 2014-04-16 镇江市港南电子有限公司 Silicon wafer cutting steel wire
WO2015039524A1 (en) * 2013-09-18 2015-03-26 凡登(常州)新型金属材料技术有限公司 Metal wire for cutting free abrasive, and manufacturing device and method for same
CN105058592A (en) * 2015-08-08 2015-11-18 河南万里路桥集团股份有限公司 Diamond wire saw with grinding materials distributed in double-helix manner and manufacturing method of diamond wire saw
CN105599155A (en) * 2015-12-28 2016-05-25 盛利维尔(中国)新材料技术有限公司 Chip accumulation-preventing spiral diamond wire
CN108527664A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Annular diamond wire saw cutting device
CN113427078A (en) * 2020-03-23 2021-09-24 镇江韦尔博新材料科技有限公司 Brazing superhard abrasive wire saw and preparation process thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001225258A (en) * 2000-02-16 2001-08-21 Asaoka Kk Wire saw and its manufacture
CN201064933Y (en) * 2007-07-03 2008-05-28 张小军 Diamond thread saw
CN101195257B (en) * 2007-11-16 2010-10-13 丹阳华昌工具制造有限公司 Diamond soldering appliance
CN101531035B (en) * 2009-04-21 2014-04-16 青岛科技大学 A method for manufacturing electroplating diamond wire saw

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101914768B (en) * 2010-08-18 2012-05-30 丹阳华昌工具制造有限公司 Method for manufacturing abrasive wheels for high-speed railway track slabs by brazing diamonds with laser
CN101914768A (en) * 2010-08-18 2010-12-15 丹阳华昌工具制造有限公司 Method for manufacturing abrasive wheels for high-speed railway track slabs by brazing diamonds with laser
CN102069533A (en) * 2010-11-25 2011-05-25 宋建华 Multi-stranded diamond wire and production process thereof
CN102555073B (en) * 2012-01-11 2015-04-22 福建万龙金刚石工具有限公司 Diamond wire saw and stringed bead for same
CN102555073A (en) * 2012-01-11 2012-07-11 福建万龙金刚石工具有限公司 Diamond wire saw and stringed bead for same
CN102729337A (en) * 2012-07-08 2012-10-17 桂林华轮金刚石工具有限公司 Diamond wire serrated bead
CN102896373A (en) * 2012-09-21 2013-01-30 南京航空航天大学 Superhard abrasive coping saw abrasive orderly distribution device and method
CN102896387A (en) * 2012-09-21 2013-01-30 南京航空航天大学 Super-hard abrasive brazing tool distributing technology
CN102896373B (en) * 2012-09-21 2016-08-24 南京航空航天大学 Super-hard abrasive wire saw grinding material sequential arraying apparatus and method for
WO2015039524A1 (en) * 2013-09-18 2015-03-26 凡登(常州)新型金属材料技术有限公司 Metal wire for cutting free abrasive, and manufacturing device and method for same
CN103722626A (en) * 2013-12-30 2014-04-16 镇江市港南电子有限公司 Silicon wafer cutting steel wire
CN103707426B (en) * 2013-12-30 2016-04-13 福能科技江苏有限公司 A kind of silicon chip cutter
CN103722626B (en) * 2013-12-30 2016-04-13 福能科技江苏有限公司 A kind of silicon chip cutting steel wire
CN103707426A (en) * 2013-12-30 2014-04-09 镇江市港南电子有限公司 Silicon wafer cutting machine
CN105058592A (en) * 2015-08-08 2015-11-18 河南万里路桥集团股份有限公司 Diamond wire saw with grinding materials distributed in double-helix manner and manufacturing method of diamond wire saw
CN105599155A (en) * 2015-12-28 2016-05-25 盛利维尔(中国)新材料技术有限公司 Chip accumulation-preventing spiral diamond wire
CN108527664A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Annular diamond wire saw cutting device
CN113427078A (en) * 2020-03-23 2021-09-24 镇江韦尔博新材料科技有限公司 Brazing superhard abrasive wire saw and preparation process thereof

Also Published As

Publication number Publication date
CN101704276B (en) 2012-01-04

Similar Documents

Publication Publication Date Title
CN101704276B (en) Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof
KR101618040B1 (en) Abrasive article and method of forming
US9186816B2 (en) Abrasive article and method of forming
CN106737244B (en) A kind of Study on Brazed Superabrasive Tools and preparation method thereof
CN104708159B (en) A kind of diamond tool and preparation method thereof
CN106976023B (en) A kind of method of induction heating high-entropy alloy Furnace Brazing of Diamond Grinding Wheel With Ni
WO2013147892A1 (en) Abrasive article and method of forming
CN105618883A (en) Manufacturing method for vacuum-brazed monolayer cBN (cubic Boron Nitride) grinding wheel
CN101195257B (en) Diamond soldering appliance
CN104669138A (en) Method for manufacturing abrasive tool with abrasive particle collaborative configuration by virtue of brazing
CN102601746B (en) Abrasive disc for flexible abrasive tool and method for manufacturing abrasive disc
CN104070614A (en) Fixed abrasive wire saw and preparation method thereof
He et al. Development of a brazed diamond wire for slicing single-crystal SiC ingots
CN1597219A (en) Preparation method of single layer soldering diamond tool
CN101053981B (en) Brazing-thermal pressing sintering diamond tool sectional block
CN104379695A (en) Adhesive composition for resin-bonded wire saw and method for producing resin-bonded wire saw
CN202656328U (en) Diamond rope zigzag bead string
CN206550880U (en) A kind of diadust grinding block
JP2012240126A (en) Super abrasive grinding stone
CN204172205U (en) Fixed-abrasive scroll saw
CN104589226B (en) Soldering super hard abrasive band saw and preparation method thereof
TW201722588A (en) Fastening method for abrasive particle of diamond saw wire further shortens time of electroplating and cladding operation and enhances adhesion of abrasive particles
CN110961830A (en) Wear-resistant coating composition, wear-resistant welding wire and preparation method and application thereof
CN104801806A (en) Manufacturing method for brazed diamond tool
CN202029252U (en) Rope saw

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Saint-Gobain Abrasives (Shanghai) Co., Ltd.

Assignor: Nanjing University of Aeronautics and Astronautics

Contract record no.: 2012320000783

Denomination of invention: Brazing diamond fret saw with grinding materials being arranged in order in spiral shape and manufacturing process thereof

Granted publication date: 20120104

License type: Exclusive License

Open date: 20100512

Record date: 20120614

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120104

Termination date: 20131109