Abrasive material is the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist
Technical field
The present invention relates to abrasive material the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist, belong to grinding materials and grinding tool and make the field.
Background technology
At present, the patent No. is " 200910137822.3 ", and name is called " a kind of preparation method of metal binding agent diamond scroll saw " patent and has announced a kind of and the most approaching diamond fretsaw and the manufacture craft thereof of the present invention.It is to fix one deck diamond abrasive on the surface of steel wire by electric deposition nickel, this scroll saw can precision form hard brittle materials such as cutting silicon chip, stone material, pottery, optical glass, also can be applicable to the cutting processing of non-ferrous metal such as aluminium alloy and alloy thereof.Its advantage: (1) joint-cutting is narrow, the volume recovery height; (2) cutting process is steady, and fragile materials such as cutting silicon wafer, pottery do not collapse the limit; (3) cutting temperature is low, and cut surface does not have burn; (4) energy cutting large size workpiece; (5) environmental pollution is little, makes water as cooling fluid usually, is a kind of up-and-coming cutting process method.The subject matter that this diamond fretsaw exists: abrasive material just is embedded in the coating bond by embedding mechanically, and abrasive material easily comes off, and the scroll saw life-span is short; Abrasive material is unordered arranges, and scroll saw easily obstruction skids and lost efficacy.
In recent ten years, domestic and international many scholars begin one's study and adopt soldering processes to make tool with single layer of super hard abrasive, its starting point is interactions (usually said chemical metallurgy effect) such as the fusion that takes place on abrasive material, solder and basal body interface when wishing by high temperature brazing, infiltration, diffusion, chemical combination, fundamentally improves matrix and the brazing filler metal alloy intensity of controlling to abrasive material.Compare with traditional electric deposition nickel or heat reactive resin diamond tool, brazed diamond tool has following characteristics: 1. can realize the metallurgical chemistry combination between abrasive material, solder and the matrix three, thereby improve bond strength, tool life is long; 2. the proud exposure of abrasive particle is big, and chip space is big, is difficult for stopping up, and the utilization of abrasive material is more abundant; 3. grinding force, power consumption and grinding temperature are low; 4. have environment protection significance, meet the green manufacturing development trend of advocating now.
At present, the research of brazed diamond tool relatively concentrates on core drill, emery wheel, saw blade, beading manufacture craft, and the research of braze welding diamond scroll saw manufacture craft is not related to as yet.
Summary of the invention
It is long to the invention provides a kind of scroll saw cutting life-span, and the high abrasive material of cutting efficiency is the braze welding diamond scroll saw and the manufacture craft thereof of ordered arrangement twist.
A kind of abrasive material is the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that: be made up of steel wire matrix, soldering bond, diamond abrasive three parts of arranging twist, wherein this braze welding diamond scroll saw external diameter is 0.1~3mm.
The described abrasive material of a kind of claim 1 is the manufacture craft of the braze welding diamond scroll saw of ordered arrangement twist, it is characterized in that may further comprise the steps:
(1), the steel wire matrix is stretching;
(2), at the even coated one deck pressure sensitive adhesive of steel wire matrix surface;
(3), scribble tinsel or nonmetal silk thread on the steel wire matrix of pressure sensitive adhesive with certain pitch uniform winding;
(4), diamond abrasive grain is distributed in steel wire matrix pressure sensitive adhesive surface after the coiling;
(5), tinsel or nonmetal silk thread are removed from the steel wire matrix, diamond presents tool helix at regular intervals in Steel Wire Surface and arranges;
(6), on steel wire pressure sensitive adhesive surface with diamond surface one deck powdered filler metal of evenly arranging;
(7), in vacuum or protective atmosphere, be heated to solder fusing, cooling back diamond abrasive fixedly secures in Steel Wire Surface by the soldering bond, forms the abrasive material braze welding diamond scroll saw of ordered arrangement twist.
Good effect of the present invention is:
1, utilize soldering processes to make diamond fretsaw, diamond is controlled the intensity height, and the scroll saw cutting life-span is long.
2, diamond abrasive twist ordered arrangement (external diameter 0.1~3mm), chip space is big, smear metal be difficult for to take place stop up and cause scroll saw to lose efficacy the cutting efficiency height.
Description of drawings
Fig. 1 is around helix at the steel wire matrix surface.
Fig. 2 is the gluing attached diamond abrasive that utilizes Steel Wire Surface.
Fig. 3 is for removing coiling back abrasive material ordered arrangement twist.
The specific embodiment
Braze welding diamond scroll saw of the present invention comprise steel wire as matrix, as the brazing metal bond of intermediate connecting layer and as outer field by the directly fixing diamond abrasive of brazing metal bond.Scroll saw is used for the cutting processing of material, and matrix should be able to bear tension, alternating bending stress and grinding high temperature.Therefore, the material of matrix will possess high tensile strength, high bending fatigue strength and high high-temperature mechanical property, obvious decay on the performance self should not appear when matrix bears high temperature action when the soldering abrasive material, typical metal matrix material comprises iron, molybdenum, tungsten, with contain arbitrarily wherein a kind of alloy, steel can obviously reduce tensile strength when standing soldering high temperature, diameter is feasible material when thick, the influence that high-carbon steel is subjected to is relatively littler, steel wire quick cooling after soldering can be recovered significantly, soldering should not be heated in vacuum drying oven, local heat is short because of heat time heating time, the steel wire cooling velocity is fast, performance degradation is little, can select eddy-current heating, LASER HEATING, the electron beam heating, the infrared ray heating.Material is tungsten and alloy thereof preferably, and its mechanical performance is influenced hardly during soldering.
The geometry of steel wire matrix cross sections is preferably circle, also can select noncircular cross section for particular application, as: ellipse, rectangle, square, trapezoidal, polygon etc.
The main purpose of scroll saw is the thin silicon wafer of cutting, promptly accurate cutting, preferred diameter dimension 0.1~0.25mm.Scroll saw is applicable to that too rough lumber cuts, and as various building materials, for obtaining the scroll saw life-span of appropriateness, metal wire will have enough intensity, can use multiply metal wire weave in, and overall diameter can be 0.25~3mm, and abrasive material is brazed in the surface of multiply plait.
Powdered solder is Ni-Cr-B-Si, Ag-Cu-Ti, Cu-Sn-Ti solder alloy, but also comprises the active solder of other braze welding diamond.The C reaction of active element Cr, Ti and diamond surface generates the carbide (Cr of Cr respectively
3C
2, Cr
7C
3, Cr
23C
6) and these compounds of carbide (TiC) of Ti improved fusing the solder liquid phase to adamantine wetting, and improved adhesion strength between diamond abrasive and bond.The content of Cr can be 2~15% in the Ni-Cr-B-Si solder alloy, and preferred 2~5%.The content of Ti can be 1~15% in the Ag-Cu-Ti solder alloy, and preferred 3~7%.The content of Ti can be 3~20% in the Cu-Sn-Ti solder alloy, and preferred 10~15%.
Utilize soldering processes make abrasive material twist the critical process of the diamond fretsaw of ordered arrangement be:
(1) scroll saw steel wire matrix is stretching;
(2) at the even coated one deck pressure sensitive adhesive of steel wire matrix surface;
(3) fine rule (tinsel or nonmetal silk thread) is scribbled the steel wire of pressure sensitive adhesive with certain pitch uniform winding, as shown in Figure 1;
(4) diamond abrasive grain is distributed in steel wire rubber surface after the coiling; To wind the line and remove from steel wire, diamond presents tool helix at regular intervals in Steel Wire Surface to be arranged, and sees Fig. 2,3;
(5) at steel wire and diamond surface one deck powdered filler metal of evenly arranging;
(6) be heated to the solder fusing in vacuum or protective atmosphere, cooling back diamond abrasive fixedly secures in Steel Wire Surface by the soldering bond, forms the abrasive material braze welding diamond scroll saw of ordered arrangement twist.