CN101700941A - Method for demulsifying and purifying waste emulsion produced by dyeing high-end ribbons - Google Patents
Method for demulsifying and purifying waste emulsion produced by dyeing high-end ribbons Download PDFInfo
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- CN101700941A CN101700941A CN200910199182A CN200910199182A CN101700941A CN 101700941 A CN101700941 A CN 101700941A CN 200910199182 A CN200910199182 A CN 200910199182A CN 200910199182 A CN200910199182 A CN 200910199182A CN 101700941 A CN101700941 A CN 101700941A
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Abstract
The invention discloses a method for demulsifying and purifying waste emulsion produced by dyeing high-end ribbons, which belongs to the technical field of environmental protection. Due to the demands of the high-end ribbons on the quality, dyeing agents used in the dyeing process are very complicated, and the waste emulsion formed after dyeing is very stable. Proper amounts of H2SO4, 30% of H2O2 water solution and FeSO4 powder are gradually added during the method, thereby thoroughly demulsifying the waste emulsion. CODcr of the waste emulsion before the demulsification is about 0.3 million mg/L, and the CODcr after the demulsification is reduced to about 250mg/L. Substances after the demulsification are dense porous floating matters, the integrity is small, and the substances are easy to separate with water. The raw materials of the H2O2 and the FeSO4 powder used in the method for demulsifying the waste emulsion produced by dyeing the high-end ribbons are easy to obtain, and the method further has the advantages of low cost, simple processing method and easy industrial use.
Description
Technical field
The present invention relates to a kind of method for demulsifying and purifying of waste emulsified mixture of produced by dyeing high-end ribbons, belong to environmental technology field.
Background technology
In security systems such as high-grade car, ship, aircraft, all can use high-quality securing band.It requires, and material is firm, color and luster is attractive in appearance and prolonged can not fading.In these high-quality ribbon production processes, behind colouring, infrared preliminary drying, electrically heated fixation, decatize, washing, starching supervisor, all can form a kind of dyeing waste emulsified mixture.This emulsion major ingredient is as shown in table 1 below.
The major ingredient of table 1 waste emulsified mixture
This kind emulsion stable in properties, any chemical transformation can not take place in long storage time.After measured, the CODcr of this waste water is up to 300,000 mg/L, and BOD
5Approach 0mg/L, biodegradability can extreme difference.Therefore, need a kind of feasible breaking method, its stability is destroyed, be convenient to subsequent disposal, to reduce the harm to environment of this kind emulsion.
Method for demulsifying and purifying commonly used at present has following a few class:
1, coagulating agent breakdown of emulsion utilizes the coagulation mechanism of coagulating agent, makes the emulsified particle in the emulsion make stability.
2, acid out breakdown of emulsion under low pH, makes emulsified particle make stability.
3, pyrolysis breakdown of emulsion by heating, makes the outer moisture film attenuation of emulsified particle, thereby emulsified particle is taken off surely.
4, strong oxidizer breakdown of emulsion utilizes the effect of some strong oxidizers, destroys the emulsified particle structure, thereby it is taken off surely.
Methods such as coagulating agent breakdown of emulsion, acid out breakdown of emulsion, pyrolysis breakdown of emulsion are relatively poor to this kind waste emulsified mixture demulsification, the key issue of strong oxidizer breakdown of emulsion then is 1. to seek suitable strong oxidizer, 2. determine dosing method and dosage, 3. how breakdown of emulsion just can be beneficial to breakdown of emulsion product and aqueous phase separation.The present invention is directed to these problems, a kind of method for demulsifying and purifying of produced by dyeing high-end ribbons waste emulsified mixture is provided.
Summary of the invention
The method for demulsifying and purifying that the purpose of this invention is to provide a kind of waste emulsified mixture of produced by dyeing high-end ribbons.
Know-why of the present invention
The present invention adopts H
2O
2As strong oxidizer, FeSO
4Carry out breakdown of emulsion as catalyzer.If dosing method is correct, dosage is suitable, and the material of separating out behind the breakdown of emulsion, helps and water sepn on the water surface with the dense porous property of integral body material floats.
Technical scheme of the present invention
A kind of method for demulsifying and purifying of waste emulsified mixture of produced by dyeing high-end ribbons comprises the steps:
(1), the pre-treatment of waste emulsified mixture
Adding concentration in waste emulsified mixture is 2~3%H
2SO
4The aqueous solution transfers to the pH of waste emulsified mixture about 4.5;
(2), 30%H for the first time
2O
2The aqueous solution and FeSO
4Powder to add to the described pH of step (1) be to add 30%H in about 4.5 the waste emulsified mixture for the first time
2O
2The aqueous solution, dosage are 10% of emulsion volume, add 30%H
2O
2Add for the first time FeSO behind the aqueous solution immediately
4Powder stirs; Add for the second time FeSO behind the 12h again
4Powder stirs;
FeSO wherein
4Powder is FeSO
4Solid crushed material, grain diameter are 1~2.0mm;
The FeSO that adds of each time wherein
4The quality of powder is:
The FeSO that adds for the first time
4The quality of powder and the 30%H that adds for the first time
2O
2The ratio of aqueous solution volume is 20g: 1.0L;
The FeSO that adds for the second time
4The quality of powder and the 30%H that adds for the first time
2O
2The ratio of aqueous solution volume is 15g: 1.0L;
(3), 30%H for the second time
2O
2The aqueous solution and FeSO
4Adding of powder
Add for the second time FeSO in the step (2)
4In emulsion, add 30%H behind the powder 12h more for the second time
2O
2The aqueous solution, 30%H
2O
2Aqueous solution dosage is 5% of an emulsion volume, adds 30%H
2O
2Add FeSO behind the aqueous solution more immediately for the third time
4Powder stirs; Add FeSO the 4th time again after crossing 12h
4Powder stirs, and behind the reaction 12h, promptly finishes emulsion breakdown of emulsion process of the present invention;
FeSO wherein
4Powder is FeSO
4Solid crushed material, grain diameter are 1~2.0mm;
The FeSO that adds of each time wherein
4The quality of powder is:
The FeSO that adds for the third time
4The quality of powder and the 30%H that adds for the second time
2O
2The ratio of aqueous solution volume is 20g: 1.0L;
The 4th FeSO for adding
4The quality of powder and the 30%H that adds for the second time
2O
2The ratio of aqueous solution volume is 15g: 1.0L.In the above-mentioned treatment process process, H
2O
2With FeSO
4All gradation adds, and this is because H
2O
2With FeSO
4And the interaction of the chemical substance in the emulsion, in breakdown of emulsion, can form a kind of by product---bubble.Has only H
2O
2With FeSO
4Substep adds, and bubble is overflowed with the form of microbubble.Like this, the breakdown of emulsion product is taking off in a flash surely, just can catch microbubble, and emerge.On keeping afloat in conjunction with the breakdown of emulsion product of microbubble in a large number, be similar to air supporting and concentrate.On the water surface, the breakdown of emulsion product is bonded together mutually, and the fragmentation of part microbubble has finally formed the whole floating matter of compactness porousness.
Technique effect of the present invention
H in the method for demulsifying and purifying process of a kind of produced by dyeing high-end ribbons waste emulsified mixture of the present invention
2O
2With FeSO
4All gradation adds.Behind the 48h breakdown of emulsion, the COD in the waste emulsified mixture can be descended as for about hundreds of mg/L, for subsequent disposal provides a great convenience by initial hundreds thousand of mg/L.The breakdown of emulsion product is a block floating matter, and water ratio is low, and globality is extremely strong, need not carry out filter-press dehydration again, directly handles as industrial solid castoff.The H that the breaking method of a kind of produced by dyeing high-end ribbons waste emulsified mixture of the present invention is used
2O
2The big FeSO that reaches
4Powder stock is easy to get, and cost is low, and treatment process is simple, and easily industrialization is used.
Embodiment
Below by embodiment the present invention is further set forth, but do not limit the present invention.
Embodiment 1
The graceful ribbon of Australia's handkerchief (Kunshan) company limited is a moral money Sole Proprietorship, provides various securing band for German sedan limousine orientation specially.It is main that the waste emulsified mixture major ingredient that the said firm discharges after production processes such as dyeing is disperse anthraquinone dyes, contains materials such as acetate, polyglycol ether and nano grade amino silicone oil, acrylic acid polymer, citric acid, NaOH, Sulfothiorine simultaneously.After the present invention carried out breakdown of emulsion, waste emulsion Central Plains COD can be descended as for 250mg/L by 300,000 initial mg/L.The breakdown of emulsion after product floats on waterborne, and water ratio counts roughly 30%, can directly pick up from water, as industrial solid castoff row disposal again.
Claims (1)
1. the method for demulsifying and purifying of the waste emulsified mixture of a produced by dyeing high-end ribbons is characterized in that comprising the steps:
(1), the pre-treatment of waste emulsified mixture
Adding concentration in waste emulsified mixture is 2~3%H
2SO
4The aqueous solution transfers to the pH of waste emulsified mixture about 4.5;
(2), 30%H for the first time
2O
2The aqueous solution and FeSO
4Powder to add to the described pH of step (1) be to add 30%H in about 4.5 the waste emulsified mixture for the first time
2O
2The aqueous solution, dosage are 10% of emulsion volume, add 30%H
2O
2Add for the first time FeSO behind the aqueous solution immediately
4Powder stirs; Add for the second time FeSO behind the 12h again
4Powder stirs;
FeSO wherein
4Powder is FeSO
4Solid crushed material, grain diameter are 1~2.0mm;
The FeSO that adds of each time wherein
4The quality of powder is:
The FeSO that adds for the first time
4The quality of powder and the 30%H that adds for the first time
2O
2The ratio of aqueous solution volume is 20g: 1.0L;
The FeSO that adds for the second time
4The quality of powder and the 30%H that adds for the first time
2O
2The ratio of aqueous solution volume is 15g: 1.0L;
(3), 30%H for the second time
2O
2The aqueous solution and FeSO
4Adding of powder adds FeSO for the second time in the step (2)
4In emulsion, add 30%H behind the powder 12h more for the second time
2O
2The aqueous solution, 30%H
2O
2Aqueous solution dosage is 5% of an emulsion volume, adds 30%H
2O
2Add FeSO behind the aqueous solution more immediately for the third time
4Powder stirs; Add FeSO the 4th time again after crossing 12h
4Powder stirs, and reaction 12h promptly finishes emulsion breakdown of emulsion process of the present invention;
FeSO wherein
4Powder is FeSO
4Solid crushed material, grain diameter are 1~2.0mm;
The FeSO that adds of each time wherein
4The quality of powder is:
The FeSO that adds for the third time
4The quality of powder and the 30%H that adds for the second time
2O
2The ratio of aqueous solution volume is 20g: 1.0L;
The 4th FeSO for adding
4The quality of powder and the 30%H that adds for the second time
2O
2The ratio of aqueous solution volume is 15g: 1.0L.
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CN2009101991829A CN101700941B (en) | 2009-11-20 | 2009-11-20 | Method for demulsifying and purifying waste emulsion produced by dyeing high-end ribbons |
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CN2009101991829A CN101700941B (en) | 2009-11-20 | 2009-11-20 | Method for demulsifying and purifying waste emulsion produced by dyeing high-end ribbons |
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CN101700941A true CN101700941A (en) | 2010-05-05 |
CN101700941B CN101700941B (en) | 2011-11-09 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103663793A (en) * | 2013-12-12 | 2014-03-26 | 中国航空规划建设发展有限公司 | High-concentration emulsified liquid wastewater treatment method |
CN105293756A (en) * | 2015-10-12 | 2016-02-03 | 丁建林 | Catalytic oxidation treatment method of high-concentration waste emulsion by adopting acid separation with hydrogen peroxide |
CN108911260A (en) * | 2018-08-09 | 2018-11-30 | 山西太钢不锈钢股份有限公司 | A kind of waste emulsified mixture treatment process |
CN110339599A (en) * | 2019-08-15 | 2019-10-18 | 郑州恒博环境科技股份有限公司 | A kind of seamless steel pipe waste emulsified mixture demulsifier and preparation method thereof |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2464230A1 (en) * | 1979-08-31 | 1981-03-06 | Ugine Kuhlmann | PROCESS FOR PURIFYING WASTE WATER CONTAINING COLORING MATERIALS |
CN1244502C (en) * | 2004-07-30 | 2006-03-08 | 天津大学 | Method of treating waste water of DSD acid producing process by oxidation /flocculation |
CN100395192C (en) * | 2005-07-21 | 2008-06-18 | 华东理工大学 | Treatment method of waste water arising from process of extracting ganglioside from animal brain tissue |
CN101190822B (en) * | 2006-11-24 | 2011-03-30 | 中国科学院生态环境研究中心 | Technique for treating sewage of high well and deep drilling well |
-
2009
- 2009-11-20 CN CN2009101991829A patent/CN101700941B/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103663793A (en) * | 2013-12-12 | 2014-03-26 | 中国航空规划建设发展有限公司 | High-concentration emulsified liquid wastewater treatment method |
CN105293756A (en) * | 2015-10-12 | 2016-02-03 | 丁建林 | Catalytic oxidation treatment method of high-concentration waste emulsion by adopting acid separation with hydrogen peroxide |
CN105293756B (en) * | 2015-10-12 | 2018-02-06 | 丁建林 | A kind of method of acid out catalytic oxidation of hydrogen peroxide processing high-concentration waste emulsion |
CN108911260A (en) * | 2018-08-09 | 2018-11-30 | 山西太钢不锈钢股份有限公司 | A kind of waste emulsified mixture treatment process |
CN110339599A (en) * | 2019-08-15 | 2019-10-18 | 郑州恒博环境科技股份有限公司 | A kind of seamless steel pipe waste emulsified mixture demulsifier and preparation method thereof |
CN110339599B (en) * | 2019-08-15 | 2022-03-01 | 郑州恒博环境科技股份有限公司 | Waste emulsion demulsifier for seamless steel pipe and preparation method thereof |
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