CN101700707B - Heat and sound insulation explosion preventing film and production method and application thereof - Google Patents

Heat and sound insulation explosion preventing film and production method and application thereof Download PDF

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Publication number
CN101700707B
CN101700707B CN2009101936817A CN200910193681A CN101700707B CN 101700707 B CN101700707 B CN 101700707B CN 2009101936817 A CN2009101936817 A CN 2009101936817A CN 200910193681 A CN200910193681 A CN 200910193681A CN 101700707 B CN101700707 B CN 101700707B
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heat
insulating
addition
intermediate layer
temperature
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CN101700707A (en
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张宝庆
周正添
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Shenzhen Baolong Photoelectric Technology Co., Ltd. Ying Jie
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Guangzhou Aojisi New Material Co Ltd
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Abstract

The invention relates to a heat and sound insulating material, in particular to a production method and application of a heat and sound insulation explosion preventing film. The heat and sound insulation explosion preventing film comprises three layers of materials, wherein the middle layer is polyvinyl chloride, and both side layers are polyvinyl butyral; an infrared absorbing agent, an ultra-violet absorbing agent, a hindered amine light stabilizer and an antioxidant are respectively added into the middle layer and both side layers; and the infrared absorbing agent is a mixture of nano titanium dioxide and nano calcium hexaboride. In the preparation method, the film is obtained on the basis of a multi-layer coextrusion casting film extruding technology by optimizing the process condition. The heat and sound insulation explosion preventing film is mainly used for being made into laminated glass. The explosion preventing film has favorable heat and sound insulating function and overcomes the defect of easy shrinkage and deformation in the production of traditional plastic films.

Description

Heat-insulating sound-insulating rupture pressure disc and production method thereof and application
Technical field
The present invention relates to the preparation field of thermal and sound insulating materials, be specifically related to a kind of production method and application of heat-insulating sound-insulating rupture pressure disc.
Background technology
Along with human lives's progress, development of science and technology, people require also increasingly high to quality of life; On the other hand; Owing to the more and more significant that influences of Global Greenhouse Effect, it is particularly evident that the temperature rises, moreover; Industrialized development has brought very important noise pollution, and old friends seek thermal and sound insulating materials efficiently.It is more to have heat insulation and sound insulation materials with function at present, and form is also a lot, and the rupture pressure disc that wherein has the heat-insulating sound-insulating function has the fewer of report.
Summary of the invention
To the defective of prior art, the purpose of this invention is to provide a kind of heat-insulating sound-insulating rupture pressure disc.
Another object of the present invention provides the production method of above-mentioned sound-insulating and heat-insulating rupture pressure disc.
A purpose more of the present invention provides the concrete application of above-mentioned sound-insulating and heat-insulating rupture pressure disc.
The object of the invention is realized through following technical scheme:
A kind of heat-insulating sound-insulating rupture pressure disc is made up of trilaminate material, and the intermediate layer is a polyvinyl chloride, and the both sides surface layer is a polyvinyl butyral resin; Be added with infrared absorbent, ultra-violet absorber, hindered amine as light stabilizer and anti-oxidant in said intermediate layer and the side facing respectively; Said infrared absorbent is the mixture of nano titanium oxide and nanometer six calcium borides.
As preferably, the proportioning of said polyvinyl butyral resin and polyvinyl chloride is 5: 4-2: 1.
As preferably; In the said intermediate layer, be benchmark with the polyvinyl chloride quality, the anti-oxidant addition is 0.05%-0.5%; The ultra-violet absorber addition is 0.1%-0.5%; The hindered amine as light stabilizer addition is 0.05%-0.6%, and the addition of nanometer six calcium borides is 0.06%-0.18%, and the addition of nano titanium oxide is 0.08%-0.8%.
As preferably; In the said side facing, be benchmark with the polyvinyl butyral resin quality, the anti-oxidant addition is 0.05%-0.5%; The ultra-violet absorber addition is 0.1%-0.5%; The hindered amine as light stabilizer addition is 0.05%-0.6%, and the addition of nanometer six calcium borides is 0.06%-0.18%, and the addition of nano titanium oxide is 0.08%-0.8%.
As preferably, in the said intermediate layer, also add processing aid ACR-401, be benchmark with the polyvinyl chloride quality, addition is 1%-2%.
As preferably, in the said side facing, be benchmark with the polyvinyl butyral resin quality, also add plasticizer triethylene glycol two tricaprylates of 10%-35%.
As preferably, said ultra-violet absorber is that the special UV-531 of company of U.S.'s cyanogen is or/and vapour crust light stabilizer UV81; Said hindered amine as light stabilizer is that the TINUVIN-770 of production of Ciba company is or/and chimassorb-944; Irgafos-168 or irganox1010 that said anti-oxidant is produced for Ciba company.
As preferably, in finished film, the thickness in said intermediate layer is 0.1mm-0.3mm, and side facing is 0.1mm-0.3mm.
The present invention also provides the production method of described heat-insulating sound-insulating rupture pressure disc, is the laminated film that the method for utilizing multi-layer co-extruded casting films to extrude makes.Multi-layer co-extruded casting films extruding technology is that a kind of different plastics with two or more utilize extruder more than 2 or 2 to converge to the compound die head in a multithread road through distributor; Produce the laminated film of sandwich construction, and pass through the technology of chill roll moulding.Adopt this method can produce the film of various different materials; And has very high machining accuracy; Especially when processing hypocrystalline thermoplastic, this processing method can be brought into play the performance of machined material fully, can keep best dimensional accuracy simultaneously again.Prepared casting films has the good optical property and the thickness uniformity, and owing to adopt chill roll can obtain very high speed of production, and improve the morphosis of film.
On the basis of multi-layer co-extruded casting films extruding technology, the present invention provides following preferred concrete steps:
(1) batching: take by weighing intermediate layer and the required material component of side facing respectively in said ratio;
(2) stir: be stirred to material and be uniformly dispersed, control the change in concentration of each material in matrix and be no more than 4%; The temperature of control whipping process is not higher than 60 ℃;
(3) multi-layer co-extruded: drop into two to intermediate layer and side facing material respectively in the same way in the feeding mouth of engagement type double screw extruder,, the temperature of extruder charge door is >=100 ℃, the stage casing temperature is 130 ℃-190 ℃, 120 ℃-150 ℃ of discharging opening temperature; Material is through heating and the shearing of screw rod, mixing one-tenth molten condition; Filter through net-changing device then,, get into distributor and distribute again through the measuring pump voltage stabilizing; In the middle of the intermediate layer material is positioned at; The side facing material converges to die head in both sides through distributor, and die head becomes three-layer co-extruded composite membrane sheet to the material stretching and extrudes;
(4) curtain coating: adjust the film that comes out behind the thickness from the extruder die head and spend or natural Cheng Wen through roll-in; Said natural Cheng Wen be temperature through cooling device control die head at 130 ℃-140 ℃, when film leaves the mould mouth, cool off with chill roll, make the decorative pattern typing;
(5) cooling: with the cold wind cooling, temperature is 15 ℃-20 ℃;
(6) batch: control hauling speed well, reduce the internal stress of film, speed is 1.5m/min-5m/min.For the shrinkage that makes film drops to minimum; In the process of traction, the curtain coating speed of hauling speed and film controlled well is particularly important, under curtain coating speed that regulates film and prerequisite that hauling speed is complementary; Could drop to minimum to the internal stress of film, thereby reach the shrinkage that reduces film.
Wherein, in the step (3), more preferably, require the change in concentration of each material in matrix to be no more than 3%, even do not surpass 1%.
Heat-insulating sound-insulating rupture pressure disc of the present invention mainly can be used for processing laminated glass, and this laminated glass is mainly used in the manufacturing field of motor-vehicle glass window and building doors and windows.
With respect to prior art, the present invention has following beneficial effect:
Rupture pressure disc of the present invention has good heat-insulating sound-insulating function, overcomes the shortcoming of the easy contraction distortion of conventional plastic film production simultaneously.Rupture pressure disc of the present invention contains nano titanium oxide and nanometer six calcium borides, and its heat-proof quality is superior to the single thermal isolation film of tradition, and the present invention has reflective sound wave and the double-deck effect that absorbs sound wave with the prepared of MULTILAYER COMPOSITE, and its soundproof effect is obvious.And rupture pressure disc of the present invention is little with respect to traditional acoustic material volume, and cleaning is difficult for advantages such as the moisture absorption easily.
Comprise in the method for the present invention that die head forms the technology of decorative pattern naturally, adopt this technology not need the pressure roller embossing, can reduce production costs, and simple to operation.
Description of drawings
Fig. 1 is the structural representation of coextruded multilayer composite distributor.
Fig. 2 is the sketch map of die head nature Cheng Wen.
Fig. 3 is the structural representation of multithread road composite membrane head.
Fig. 4 is a sound insulation experimental provision sketch map.
Fig. 5 is heat insulation experimental provision sketch map.
Fig. 6 is the variation relation figure of noisemeter reading and experimental period in the sound insulation experiment.
Fig. 7 is the variation relation figure of temperature reading and experimental period in the heat insulation experiment.
The specific embodiment
Embodiment 1
(1) takes by weighing 1.73 kilograms of polyvinyl chloride; Processing aid ACR-401 17.3 grams, ultraviolet absorbent UV-531 1.73 grams, anti-oxidant irgafos-168 0.87 gram; Hindered amine as light stabilizer TINUVIN-770 0.87 gram; Nanometer six calcium borides 1.04 grams, nano titanium oxide 3.11 grams, this is a component one; Take by weighing nanometer six calcium borides 2.07 grams, nano titanium oxide 2.76 grams, ultraviolet absorbent UV-531 3.45 grams; Hindered amine as light stabilizer TINUVIN-770 1.725 grams; Anti-oxidant irgafos-168 1.725 grams, 0.35 kilogram of triethylene glycol two tricaprylate, 3.45 kilograms of polyvinyl butyral resins.This is a component two.
Stir: the above-mentioned material for preparing is dropped in the horizontal mixer separately stir.Mixing speed is 50 rev/mins and stirs.Mixing time is 10 minutes.Stirring is uniformly dispersed material.Require the change in concentration of each material in matrix to be no more than 4%, special is no more than 3%, and special again is no more than 1%.In whipping process,,,, the stall machine, treat that material cooling continued stirs if temperature surpasses 60 ℃ so in whipping process, note variation of temperature because friction can make material temperature rise.
Multi-layer co-extruded: be positioned over mix in the flat mixer after, drop into two to two groups of materials respectively in the same way in the feeding mouth of engagement type double screw extruder, because the gap is less between the screw rod of extruder; And the formation screw shaped travels forward; In the conjugation district bigger relative velocity is arranged, so material has obtained good mixing and plasticizing, the temperature of extruder charge door is >=100 ℃; The stage casing temperature is 130 ℃-190 ℃, 120 ℃-150 ℃ of discharging opening temperature.Material is through heating and the shearing of screw rod, mixing one-tenth molten condition; Filter through net-changing device then,, get into distributor and distribute again through the measuring pump voltage stabilizing; The material that wherein with the polyvinyl chloride is matrix is in the intermediate layer; The material that with the polyvinyl butyral resin is matrix is in both sides, and to die head, die head becomes three-layer co-extruded composite membrane sheet to the material stretching and extrudes the material of last two extruders through the distributor bout.Wherein the thickness of polyvinyl chloride layer is 0.304mm, and monolayer polyethylene butyral layer is 0.228mm.The thickness of whole composite bed is 0.76mm.Owing to there is the layering of multithread road composite membrane head to isolate, prevent that each layer storeroom from scurrying mutually.Mobile for material can be distributed at die head uniformly, before getting into die head, must get into distributor, make material can on whole die head, obtain effectively distributing uniformly.
Curtain coating: adjust the film that comes out behind the thickness from the extruder die head and press decorative pattern through pressure roller, the surface temperature of roller is 15 ℃-30 ℃.The rotating speed of roller is 4m/min.
Cooling: with the cold wind cooling, temperature is 17 ℃.
Batch: control hauling speed well, reduce the internal stress of film.Speed is 4m/min.
The coextruded multilayer composite distributor that relates in the method is as shown in Figure 1, is by die body 1, and subsidiary engine zonal flow rate adjustment structure 2, subsidiary engine shunting plug 3 are formed.Die body is provided with three charging runners, and one is the main frame charging, and two other is the subsidiary engine charging.Distributor mainly is the distribution of accomplishing melt flow stream through the ratio of control subsidiary engine material PVC in goods PVB and the uniformity and evenly distribute, and can adjust each parameter through adjusting subsidiary engine zonal flow rate adjustment structure.Control well after material ratio and the distributed uniform, material gets into die head (as shown in Figure 3) by distributor, in die head, after being stretched, extrudes material, owing on the die head multithread road is arranged, thus make different material can not mix mutually.Discharging after the die head place controls thickness well.
Also relate to die head in the present invention and go out the decorative pattern technology.The sketch map of die head nature Cheng Wen is as shown in Figure 2.Because PVB belongs to thermoplastic; Along with its mobile performance of rising of temperature can improve; When temperature rises to certain limit and makes PVB reach in the viscoplasticity scope, under the effect of the mould mouth place of die head steel, can form irregular decorative pattern, when leaving the mould mouth, cool off with chill roll; Make decorative pattern 5 to settle out, reached the purpose of Cheng Wen.For the temperature that makes die head in continuous flow procedure keeps within the specific limits, oily cooling back installation 4 must be set in the die head both sides lead to oil cooling but, make die head temperature keep within the specific limits.Through verification experimental verification, when temperature during at 130 ℃-140 ℃, the surface has irregular pattern 5 to occur, and decorative pattern becomes coarse when temperature is low, and when temperature was high, it is smooth that the surface becomes, so 130 ℃-140 ℃ of preferential selections.
Embodiment 2
Take by weighing 2.3 kilograms of polyvinyl chloride, nanometer six calcium boride 3.33g, nano titanium oxide 11.53 grams; Processing aid ACR-401 34.5 grams, ultraviolet absorbent UV-531 9.2 grams, anti-oxidant irgafos-168 9.2 grams; Hindered amine as light stabilizer TINUVIN-770 11.5 grams, this is a component one; Take by weighing nanometer six calcium boride 5g, nano titanium oxide 17.3 grams, ultraviolet absorbent UV-531 12.5 grams; Hindered amine as light stabilizer TINUVIN-770 7.5 grams; Anti-oxidant irgafos-168 10 grams, 0.86 kilogram of triethylene glycol two tricaprylate, 3.45 kilograms of polyvinyl butyral resins.This is a component two.All the other experimentations are identical with instance 1.
Embodiment 3
Take by weighing 2.76 kilograms of polyvinyl chloride, nanometer six calcium boride 4.97g, nano titanium oxide 22.08g; Processing aid ACR-401 82.8 grams, ultraviolet absorbent UV-531 13.8 grams, anti-oxidant irgafos-168 13.8 grams; Hindered amine as light stabilizer TINUVIN-770 16.6 grams, this is a component one; Take by weighing nanometer six calcium boride 6.21g, nano titanium oxide 27.6g, ultraviolet absorbent UV-531 17.25 grams; Hindered amine as light stabilizer TINUVIN-770 20.7 grams; Anti-oxidant irgafos-168 17.25 grams, 1.21 kilograms of triethylene glycol two tricaprylates, 3.45 kilograms of polyvinyl butyral resins.This is a component two.All the other experimentations are identical with instance 1.
The comparative example 1
The nothing of 40cm * 40cm adds the layer glass of rupture pressure disc.
The comparative example 2
The laminated glass that contains common PVB intermediate coat of 40cm * 40cm.
The performance comparison experiment:
1, sound insulation experiment
Carry out the sound insulation experiment to the product of the foregoing description 1-3 and comparative example 1 and 2.
Make the sound insulation chest (shown in Figure 4) of 30cm * 30cm * 40cm, the structure of this sound proof box is that outermost layer is a boarding, and centre is foam layer, and nexine is an aluminum membranous layer, and the top layer of chest opens wide, and has one to enclose sealing ring on uncovered, and other seal.In chest, place the noise in noisemeter 6 measure case, on uncovered, place given the test agent, the loudspeaker of scalable volume is placed at the 50cm place directly over chest, and volume is tested from 0-80dB.The data movement of record noisemeter.
The data such as the following table of test: data are the reading of noisemeter in the table, and unit is dB.Visual representation is as shown in Figure 6.
Sound source/dB 0 10 20 30 40 50 60 70 80
The comparative example 1 0 8 18 26 36 48 56 60 67
The comparative example 2 0 6 14 23 29 36 43 53 60
Embodiment 1 0 5 10 17 21 29 35 44 53
Embodiment 2 0 4 7 11 17 22 27 35 44
Embodiment 3 0 4 5 8 11 17 23 29 35
Can draw from above comparing result, when 80dB, the soundproof effect that contains soundproof and explosionproof film has improved 25dB than the double glazing maximum that contains PVB, has improved 32dB than common double glazing.Soundproof and explosionproof film of the present invention has more significant sound insulation value.
2, heat insulation experiment
Carry out heat insulation experiment to the product of the foregoing description 1-3 and comparative example 1 and 2.Specifically be the diaphragm of the diaphragm clip 40cm * 40cm that makes, be pressed into laminated glass to this membrane layer, the thickness of every sheet glass is 2.3mm; Be positioned on hot box (as shown in Figure 5) uncovered of 30cm * 30cm * 40cm; The structure of this hot box is that outermost layer is a boarding, and the centre is a foam layer, and nexine is an aluminum membranous layer; The top layer of chest opens wide, and other seal.Temperature in chest in the laying temperature instrumentation measuring tank.Be under 35 ℃ the temperature on the platform as for the sunlight direct projection in temperature, record is along with the growth thermometer variation of temperature of time.
Test data such as following table: data are the reading of thermometer in the table, and unit is ℃.Be converted into that curve map is as shown in Figure 7 intuitively.
0min 5min 10min 15min 20min 25min
The comparative example 1 35 49 58 62 64 65
The comparative example 2 35 45 50 55 58 60
Embodiment 1 35 43 45 49 49 50
Embodiment 2 35 39 40 42 44 45
Embodiment 3 35 37 39 41 43 44
30min 35min 40min 45min 50min
The comparative example 1 66 67 67 68 69
The comparative example 2 61 61 63 63 64
Embodiment 1 50 51 53 53 55
Embodiment 2 45 48 48 50 51
Embodiment 3 44 46 47 47 48
Can find out that from above experimental result through 50 minutes solar radiation, the glass that contains heat-insulating anti-explosion membrane of the present invention reduced by 21 ℃ than the double glazing that does not contain the intermediate layer is minimum.
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (6)

1. heat-insulating sound-insulating rupture pressure disc, it is characterized in that: be made up of trilaminate material, the intermediate layer is a polyvinyl chloride, and the both sides surface layer is a polyvinyl butyral resin; Be added with infrared absorbent, ultra-violet absorber, hindered amine as light stabilizer and anti-oxidant in said intermediate layer and the side facing respectively; Said infrared absorbent is the mixture of nano titanium oxide and nanometer six calcium borides;
The quality proportioning of said two sides layers of polyethylene butyral and intermediate layer polyvinyl chloride is that 5 ︰ 4 are to 2:1;
In the said intermediate layer; With the polyvinyl chloride quality is benchmark; The anti-oxidant addition is 0.05%-0.5%, and the ultra-violet absorber addition is 0.1%-0.5%, and the hindered amine as light stabilizer addition is 0.05%-0.6%; The addition of nanometer six calcium borides is 0.06%-0.18%, and the addition of nano titanium oxide is 0.08%-0.8%;
In the said side facing; With the polyvinyl butyral resin quality is benchmark; The anti-oxidant addition is 0.05%-0.5%, and the ultra-violet absorber addition is 0.1%-0.5%, and the hindered amine as light stabilizer addition is 0.05%-0.6%; The addition of nanometer six calcium borides is 0.06%-0.18%, and the addition of nano titanium oxide is 0.08%-0.8%;
The thickness in said intermediate layer is 0.1mm-0.3mm, and the individual layer side facing is 0.1mm-0.3mm.
2. heat-insulating sound-insulating rupture pressure disc according to claim 1 is characterized in that: in the said intermediate layer, also adding processing aid ACR-401, is benchmark with the polyvinyl chloride quality, and addition is 1%-3%.
3. heat-insulating sound-insulating rupture pressure disc according to claim 1 is characterized in that: in the said side facing, be benchmark with the polyvinyl butyral resin quality, also add triethylene glycol two tricaprylates of 10%-35%.
4. heat-insulating sound-insulating rupture pressure disc according to claim 1 is characterized in that: said ultra-violet absorber is that the special UV-531 of company of U.S.'s cyanogen is or/and vapour crust light stabilizer UV81; Said hindered amine as light stabilizer is that the TINUVIN-770 of production of Ciba company is or/and chimassorb-944; Irgafos-168 or irganox1010 that said anti-oxidant is produced for Ciba company.
5. according to the production method of each described heat-insulating sound-insulating rupture pressure disc among the claim 1-4, it is characterized in that may further comprise the steps:
(1) batching: take by weighing intermediate layer and the required material component of side facing respectively in said ratio;
(2) stir: be stirred to material and be uniformly dispersed, control the change in concentration of each material in matrix and be no more than 4%; The temperature of control whipping process is not higher than 60 ℃;
(3) multi-layer co-extruded: drop into two to intermediate layer and side facing material respectively in the same way in the feeding mouth of engagement type double screw extruder, the temperature of extruder charge door is >=100 ℃, and the stage casing temperature is 130 ℃-190 ℃, 120 ℃-150 ℃ of discharging opening temperature; Material is through heating and the shearing of screw rod, mixing one-tenth molten condition; Filter through net-changing device then,, get into distributor and distribute again through the measuring pump voltage stabilizing; In the middle of the intermediate layer material is positioned at; The side facing material converges to die head in both sides through distributor, and die head becomes three-layer co-extruded composite membrane sheet to the material stretching and extrudes;
(4) curtain coating: adjust the film that comes out behind the thickness from the extruder die head and spend or natural Cheng Wen through roll-in; Said natural Cheng Wen be temperature through cooling device control die head at 130 ℃-140 ℃, when film leaves the mould mouth, cool off with chill roll, make the decorative pattern typing;
(5) cooling: with the cold wind cooling, temperature is 15 ℃-20 ℃;
(6) batch: hauling speed is controlled to be 1.5m/min-5m/min.
6. make the application in field at motor-vehicle glass window and building doors and windows according to each described heat-insulating sound-insulating rupture pressure disc among the claim 1-4.
CN2009101936817A 2009-11-05 2009-11-05 Heat and sound insulation explosion preventing film and production method and application thereof Expired - Fee Related CN101700707B (en)

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