CN101696868B - Check tool for handlebar of curved beam motorcycle - Google Patents

Check tool for handlebar of curved beam motorcycle Download PDF

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Publication number
CN101696868B
CN101696868B CN2009101911487A CN200910191148A CN101696868B CN 101696868 B CN101696868 B CN 101696868B CN 2009101911487 A CN2009101911487 A CN 2009101911487A CN 200910191148 A CN200910191148 A CN 200910191148A CN 101696868 B CN101696868 B CN 101696868B
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China
Prior art keywords
pad
pin
cam
test
pillar
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Expired - Fee Related
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CN2009101911487A
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CN101696868A (en
Inventor
杨强
刘远刚
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Abstract

The invention relates to a check tool for a handlebar of a curved beam motorcycle, wherein the middle of a bottom plate is fixed with a first positioning column and is provided with a first detection pin; supports are fixed on the left and right ends of the board surface of the bottom board, a first supporting board and a second positioning sleeve are arranged on the top of each supports, the board surface of the first supporting board is provided with a cam mechanism on the front end and a second positioning column on the back end, positioning pins are penetrated into the second positioning sleeves at the left and the right sides; second pillars are arranged between the first positioning column and the left support and between the first positioning column the right support, the top of each second pillar is fixed with a second supporting board, the second supporting board at the left side is provided with a second detection rod, a third supporting board and a second detection pin, and the second supporting board at the right side is provided with a second detection rod and a third detection pin. The invention can greatly improve the speed and the accuracy of quality detection when the handlebars are brought into motorcycle enterprises, ensures the conformation of the quality of the handlebar to requirements, effectively improves handlebar assembling speed and meets the requirement of consistent production.

Description

Check tool for handlebar of curved beam motorcycle
Technical field
The invention belongs to technical field of tooling clamps, specifically, relate to a kind of pick-up unit of handlebar of curved beam motorcycle.
Background technology
Handle pipe is the vitals on the bent-beam motorcycle headstock, holds for the driver when driving on the one hand, on the other hand, can be used as the carrier that other member is installed on the headstock.The handle pipe of existing bent-beam motorcycle generally is made up of handgrip bend pipe and joint standpipe, and wherein the handgrip bend pipe is bent into three sections by tubing, comprises " V " shape depression section at middle part and the straight length of arranging in depression section symmetria bilateralis.The bottom of described depression section and the upper end of joint standpipe are fixed, and the joint vertical pipe sleeve is contained on the direction post, and bolt passes mounting hole corresponding on joint standpipe bottom and the direction post, and they are linked together.At the upper end of joint standpipe welding instrument protective lower carriage, handgrip bend pipe both sides straight length is near the position welding instrument protective upper bracket of depression section, and instrument protective adopts bolt on handle pipe by the mounting hole on the upper and lower support.At the upper surface welding rearview mirror erection column at handgrip bend pipe left side straight length middle part, the mounting hole that this erection column upper edge axis is offered is connected with rearview mirror by screw.Welding choke support is used to install choke below the rearview mirror erection column.The lubricator pilot hole is offered at the middle part of described handgrip bend pipe the right straight length, is used to install lubricator.
At present, each Finished Motorcycle of motorcycle enterprise is when the handle pipe that the supporting producer of reception sends here, all be to rely on workman's experience to check whether the overall space size of handle pipe, the position, hole of each mounting hole and the degree of tilt of choke support etc. meet the requirements, quality assurance to the handle pipe quality is inaccurate like this, causes into factory's quality control not tight easily.If there is dimensional discrepancy in the assembling position on the handle pipe, can cause handle pipe can't be installed on the car load, perhaps other member can not correctly be connected with handle pipe on the headstock, unnecessary troubles such as causing does over again reforms, the return of goods; Though some handle pipe can be loaded onto reluctantly by the size of revising the installation position, will certainly influence efficiency of assembling, and do not reach the requirement that consistance is produced.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of device that can accurately detect handlebar of curved beam motorcycle.
Technical scheme of the present invention is as follows: a kind of check tool for handlebar of curved beam motorcycle, comprise base plate, and its key is:
A, be fixed with first reference column in the central authorities of described base plate plate face, be equipped with first test rod from back to front on this first reference column, in the dead ahead of described first reference column first pillar is set, first locating sleeve is welded in the upper end of this first pillar, be equipped with first test pin in first locating sleeve, and high back low dip setting before first test pin;
B, all be fixed with support at the left and right two ends of described base plate plate face, the top of each support has been arranged side by side first back up pad and second locating sleeve, wherein the front end of the first support panel face is installed cam mechanism, second reference column is fixed in the rear end of the first support panel face, all be equipped with register pin in second locating sleeve on described left and right both sides, the head of each register pin is towards first back up pad of correspondence;
C, on described first reference column and a left side, be provided with second pillar between the support on right both sides, the top of each second pillar all is fixed with second back up pad, wherein the right-hand member of the left side second support panel face is installed second test rod versatilely, the top of this second test rod has the detection through hole, the left end of the left side second support panel face is provided with the 3rd back up pad, the 3rd back up pad is low early and high after to be obliquely installed, and be fixed with small lugs on the 3rd back up pad, at the rear of described the 3rd back up pad the 3rd pillar is set, welded top the 3rd locating sleeve of the 3rd pillar, in the 3rd locating sleeve, wear second test pin, and second test pin is low early and high after is obliquely installed;
The left end of D, described the right second support panel face also is equipped with second test rod versatilely, the 4th locating sleeve is welded at the middle part of second back up pad on the right, wear the 3rd test pin in the 4th locating sleeve, low early and high after being obliquely installed of described the 3rd register pin, and the upper end of the 3rd register pin is tilted to the left.
The present invention makes first reference column, first test rod, first test pin, cam mechanism, second reference column, register pin, second test rod, the 3rd back up pad, second test pin and the 3rd test pin distribute according to the spatial form and the installation position of handle pipe by the installment state of simulation handle pipe.When being used to detect handle pipe like this:
1, earlier first test rod, first test pin, register pin, second test pin and the 3rd test pin are withdrawed from from separately support column or cover;
2, then handle pipe to be checked is placed on the present invention, its joint standpipe part of the handle pipe of production standard just in time is inserted in first reference column, and the position of the close end of handgrip bend pipe both sides straight length just in time is stuck between the corresponding cam mechanism and second reference column;
3, hold register pin and insert towards the direction of first back up pad, if handle pipe to be checked is a standard component, then the head of register pin can just in time insert in the handle pipe; Interfere if register pin and handle pipe end face produce, then the shape of this handle pipe bent tube section is undesirable;
4, hold first test rod and insert towards the direction of first pillar, if first test rod can pass through from the mounting hole of first reference column and joint standpipe bottom smoothly, the mounting hole that is connected with the direction post on the handle pipe then to be checked meets the requirements; Otherwise the mounting hole that is connected with the direction post on the handle pipe is made nonstandard;
5, hold first test pin and insert backward, if first test pin can stretch in the mounting hole of instrument protective lower carriage, then the mounting hole on the instrument protective lower carriage meets the requirements; Otherwise this mounting hole is made nonstandard;
6, swing second test rod backward, the upper end of second test rod and handle pipe bent tube section are reclined, whether coincide by detection through hole on visual observations second test rod and the mounting hole on the instrument protective upper bracket;
7, the choke support just in time is held on the 3rd back up pad, if the bottom surface of choke support and the 3rd back up pad are just in time fitted fully, and the left end of choke support and small lugs recline, and then the position of choke support and degree of tilt meet the requirements; Otherwise the choke rack making is nonstandard;
8, second test pin is inserted along the 3rd locating sleeve from back to front, if second test pin can stretch in the rearview mirror erection column of handgrip bend pipe left side straight length, rearview mirror erection column production standard then; Otherwise the rearview mirror erection column is undesirable;
9, the 3rd register pin is inserted along the 4th locating sleeve from the bottom up, if the 3rd register pin can stretch in the lubricator pilot hole of handgrip bend pipe the right straight length, then the lubricator pilot hole meets the requirements; Otherwise the lubricator pilot hole is made nonstandard.
The present invention can accurately detect the overall space size of handle pipe, the position, hole of each mounting hole and the degree of tilt of choke support etc., that can accelerate handle pipe goes into factory's quality inspection, make the going into factory's quality and can access accurate control of handle pipe, thereby ensured the efficiency of assembling of handle pipe, satisfied the requirement that consistance is produced.
Because the lower end enlarging of handle pipe joint standpipe, such first reference column adopts up-small and down-big step column structure, can match with the lower end of joint standpipe, rocks with respect to first reference column to prevent the joint standpipe, has effectively improved the accuracy that detects.
The front end of above-mentioned first test rod passes first reference column, and in the pilot hole on the insertion bearing, this bearing is welded on the platform of the first pillar lower end; Through hole on the pilot hole on the bearing and first reference column combines, and can accurately detect the levelness of the mounting hole that is connected with the direction post on the handle pipe.Be formed with positive stop lug boss on the shaft of described first test rod, and the tail end of first test rod welding handle, this handle and first test rod are formed "T"-shaped structure, more than simple and reliable for structure, handling ease, easy to operate.
Above-mentioned cam mechanism is made of cam, cam handle, bolt and locking pin, and wherein cam handle is fixed on the left surface of cam, and the position of described cam off-centre is hinged by the bolt and first back up pad, in the right front of cam locking pin is set.Above structure is stirred cam handle with hand can control cam rotation, the rotational angle of locking pin restriction cam, spacing between the cam and second reference column is adjustable like this, helping handle pipe to be measured on the one hand snaps between the cam and second reference column smoothly, on the other hand, can carry out micro-school shape to the handgrip bend pipe by cam.
The diameter of above-mentioned register pin head is greater than the pin body, and the internal diameter of the size of register pin head and the bent tube section of handle pipe adapts, so that handle pipe is accurately located when detecting.Operation for convenience, at the tail end welding handle of register pin, this handle and register pin are formed " L " shape structure.
For simplified structure, convenient for assembly, and guarantee that second test rod rotates flexibly, the lower end of above-mentioned second test rod is connected with fixed cover by rotational pin, and fixed cover is welded on second back up pad.
Beneficial effect: the present invention can improve the speed and the accuracy of motorcycle enterprises quality testing when handle pipe is entered factory greatly, the quality of guaranteeing handle pipe meets the requirements, speed when effectively having improved the handle pipe assembling, satisfy the requirement that consistance is produced, had characteristics such as design is ingenious, enforcement is easy, easy to operate.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is that the A of Fig. 2 is to rotation diagram.
Constitutional diagram when Fig. 4 detects for the present invention.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is that the A of Fig. 5 is to rotation diagram.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
As Fig. 1, Fig. 2, shown in Figure 3, base plate 1 is the rectangular flat structure, is welded with first reference column 2 in the central vertical of base plate 1 plate face, and this first reference column 2 is up-small and down-big step cylinder.First pillar 4 is set in the dead ahead of first reference column 2, the lower end of this first pillar 4 is welded on the base plate 1, weld in first locating sleeve, 5, the first locating sleeves 5 in the upper end of first pillar 4 and to be equipped with first test pin 6, and high back low dip settings before first test pin 6.The front end that shaft on described first reference column 2 tops is equipped with first test rod, 3, the first test rods 3 from back to front passes first reference column 2, and in the pilot hole on the insertion bearing 21, this bearing 21 is welded on the platform of first pillar, 4 lower ends.On the shaft of described first test rod 3, be formed with positive stop lug boss, and the tail end of first test rod 3 welding handle, this handle and first test rod 3 are formed "T"-shaped structure.
As can be known, all be welded with support 7 at the left and right two ends of base plate 1 plate face from Fig. 1, Fig. 2, support 7 structures on both sides are identical, and are all perpendicular with base plate 1.The top of on the left side support 7 is welded with first back up pad 8 and second locating sleeve 9 side by side, and wherein first back up pad 8 is positioned at the right side of second locating sleeve 9, fixes second reference column 10 in the rear end of first back up pad, 8 plate faces.The front end of first back up pad, 8 plate faces is installed cam mechanism, this cam mechanism is made of cam 22, cam handle 23, bolt 24 and locking pin 25, wherein cam handle 23 is fixed on the left surface of cam 22, the position of described cam 22 off-centre is hinged by the bolt 24 and first back up pad 8, in the right front of cam 22 locking pin 25 is set.Stir cam handle 23 with hand and can control cam 22 around bolt 24 rotations, the rotational angle of locking pin 25 restriction cams 22.Be equipped with register pin 11 in described second locating sleeve 9, the diameter of these register pin 11 heads is greater than the pin body, and the head of register pin 11 is towards first back up pad 8.At the tail end welding handle 26 of register pin 11, this handle 26 is formed " L " shape structure with register pin 11.Also be provided with first back up pad 8, second locating sleeve 9, second reference column 10, register pin 11 and cam mechanism at the top of described the right support 7, first back up pad 8, second locating sleeve 9, second reference column 10, register pin 11 and the cam mechanism structure of the right and left are identical, and are the left-right symmetric distribution.
From Fig. 1, Fig. 2 also as can be known, between the support 7 on first reference column 2 and the left side, be provided with second pillar 12, this second pillar 12 is perpendicular with base plate 1, the bottom of second pillar 12 is welded on the base plate 1, the right-hand member bottom surface of top braces second back up pad 13 of second pillar 12, the left end of second back up pad 13 is welded on the support 7 on the left side.Right-hand member at second back up pad, 13 plate faces is installed second test rod 14, and the lower end of this second test rod 14 is connected with fixed cover 27 by rotational pin, and fixed cover 27 is welded on second back up pad 13.The upper end of described second test rod 14 is tilted to the right, and the top of second test rod 14 has the detection through hole.Between the support 7 on first reference column 2 and the right, also be provided with second pillar 12, second back up pad 13 and second test rod 14, second pillar 12 of the right and left, second back up pad 13 are identical with second test rod, 14 structures and mounting means, and are left-right symmetric and distribute.
From Fig. 1, Fig. 2 further as can be known, the left end of on the left side second back up pad 13 plate faces is provided with the 3rd back up pad 15, the left end of the 3rd back up pad 15 is welded on the corresponding support 7, the right-hand member of the 3rd back up pad 15 is by little shore supports, and the 3rd back up pad 15 low early and high after being obliquely installed are fixed with small lugs 29 on the 3rd back up pad 15.The 3rd pillar 16 is set at the rear of described the 3rd back up pad 15, the bottom of the 3rd pillar 16 is welded on second back up pad 13, the upper end of the 3rd pillar 16 is tilted to the right, welded top the 3rd locating sleeve 17 at the 3rd pillar 16, wear second test pin 18 in the 3rd locating sleeve 17, and second test pin, 18 low early and high after being obliquely installed.The middle part of described the right second back up pad, 13 leading edges is welded in the 4th locating sleeve 19, the four locating sleeves 19 and is worn the 3rd test pin 20, described the 3rd register pin 20 low early and high after being obliquely installed, and the upper end of the 3rd register pin 20 is tilted to the left.
When the present invention is used to detect handle pipe, as Fig. 4, Fig. 5, shown in Figure 6:
1, earlier first test rod 3, first test pin 6, register pin 11, second test pin 18 and the 3rd test pin 20 are withdrawed from from separately support column or cover;
2, then handle pipe 28 to be checked (among the figure shown in the two-dot chain line) is placed on the present invention, its joint standpipe part of the handle pipe of production standard 28a just in time is inserted in first reference column 2, and the position of the close end of handgrip bend pipe 28b both sides straight length just in time is stuck between the corresponding cam 22 and second reference column 10;
3, hold the handle of the right and left register pin 11, register pin 11 is inserted towards the direction of first back up pad 8, if handle pipe to be checked is a standard component, then the head of register pin 11 can just in time insert in the handle pipe; Interfere if register pin 11 produces with the handle pipe end face, then the shape of this handle pipe bent tube section is undesirable;
4, holding first test rod 3 inserts towards the direction of first pillar 4, if first test rod 3 can pass through from the mounting hole of first reference column 2 and joint standpipe bottom smoothly, and stretch in the pilot hole on the bearing 21, the mounting hole that is connected with the direction post on the handle pipe then to be checked meets the requirements; Otherwise the mounting hole that is connected with the direction post on the handle pipe is made nonstandard;
5, hold first test pin 6 and insert backward, if first test pin 6 can stretch in the mounting hole of instrument protective lower carriage 28c, then the mounting hole on the instrument protective lower carriage meets the requirements; Otherwise this mounting hole is made nonstandard;
6, swing second test rod 14 of the right and left backward, the upper end of second test rod 14 and handle pipe bent tube section are reclined, whether coincide by detection through hole on visual observations second test rod 14 and the mounting hole on the instrument protective upper bracket 28d;
7, choke support 28e just in time is held on the 3rd back up pad 15, if the bottom surface of choke support 28e and the 3rd back up pad 15 are just in time fitted fully, and left end and the small lugs 29 of choke support 28e recline, and then the position of choke support 28e and degree of tilt meet the requirements; Otherwise choke support 28e makes nonstandard;
8, second test pin 18 is inserted along the 3rd locating sleeve 17 from back to front, if second test pin 18 can stretch among the rearview mirror erection column 28f of handgrip bend pipe left side straight length, rearview mirror erection column 28f production standard then; Otherwise 28d is undesirable for the rearview mirror erection column;
9, the 3rd register pin 20 is inserted along the 4th locating sleeve 19 from the bottom up, if the 3rd register pin 20 can stretch in the lubricator pilot hole of handgrip bend pipe the right straight length, then the lubricator pilot hole meets the requirements; Otherwise the lubricator pilot hole is made nonstandard.

Claims (6)

1. a check tool for handlebar of curved beam motorcycle comprises base plate (1), it is characterized in that:
A, be fixed with first reference column (2) in the central authorities of described base plate (1) plate face, be equipped with first test rod (3) from back to front on this first reference column (2), in the dead ahead of described first reference column (2) first pillar (4) is set, first locating sleeve (5) is welded in the upper end of this first pillar (4), be equipped with first test pin (6) in first locating sleeve (5), and the preceding high back low dip setting of first test pin (6);
B, all be fixed with support (7) at the left and right two ends of described base plate (1) plate face, the top of each support (7) has been arranged side by side first back up pad (8) and second locating sleeve (9), wherein the front end of first back up pad (8) plate face is installed cam mechanism, second reference column (10) is fixed in the rear end of first back up pad (8) plate face, all be equipped with register pin (11) in second locating sleeve (9) on described left and right both sides, the head of each register pin (11) is towards first back up pad (8) of correspondence;
C, on described first reference column (2) and a left side, be provided with second pillar (12) between the support (7) on right both sides, the top of each second pillar (12) all is fixed with second back up pad (13), wherein the right-hand member of the left side second back up pad (13) plate face is installed second test rod (14) versatilely, the top of this second test rod (14) has the detection through hole, the left end of the left side second back up pad (13) plate face is provided with the 3rd back up pad (15), low early and high after being obliquely installed of the 3rd back up pad (15), and be fixed with small lugs (29) on the 3rd back up pad (15), at the rear of described the 3rd back up pad (15) the 3rd pillar (16) is set, welded top the 3rd locating sleeve (17) of the 3rd pillar (16), in the 3rd locating sleeve (17), wear second test pin (18), and low early and high after being obliquely installed of second test pin (18);
The left end of D, described the right second back up pad (13) plate face also is equipped with second test rod (14) versatilely, the 4th locating sleeve (19) is welded at the middle part of second back up pad (13) on the right, wear low early and high after being obliquely installed of described the 3rd test pin of the 3rd test pin (20) (20) in the 4th locating sleeve (19), and the upper end of the 3rd test pin (20) is tilted to the left.
2. check tool for handlebar of curved beam motorcycle according to claim 1 is characterized in that: described first reference column (2) is up-small and down-big step cylinder.
3. check tool for handlebar of curved beam motorcycle according to claim 1 and 2, it is characterized in that: the front end of described first test rod (3) passes first reference column (2), and in the pilot hole on the insertion bearing (21), this bearing (21) is welded on the platform of first pillar (4) lower end; On the shaft of described first test rod (3), be formed with positive stop lug boss, and the tail end of first test rod (3) welding handle, this handle and first test rod (3) are formed "T"-shaped structure.
4. check tool for handlebar of curved beam motorcycle according to claim 1, it is characterized in that: the cam mechanism on the left side is made of cam (22), cam handle (23), bolt (24) and locking pin (25), wherein cam handle (23) is fixed on the left surface of cam (22), it is hinged with first back up pad (8) that bolt (24) is passed through at the eccentric position of described cam (22), in the right front of cam (22) locking pin (25) is set;
The cam mechanism on the right is made of cam (22), cam handle (23), bolt (24) and locking pin (25), wherein cam handle (23) is fixed on the right flank of cam (22), it is hinged with first back up pad (8) that bolt (24) is passed through at the eccentric position of described cam (22), in the left front of cam (22) locking pin (25) is set.
5. check tool for handlebar of curved beam motorcycle according to claim 1, it is characterized in that: the diameter of described register pin (11) head is greater than the pin body, at the tail end welding handle (26) of register pin (11), this handle (26) is formed " L " shape structure with register pin (11).
6. check tool for handlebar of curved beam motorcycle according to claim 1 is characterized in that: the lower end of described second test rod (14) is connected with fixed cover (27) by rotational pin, and fixed cover (27) is welded on second back up pad (13).
CN2009101911487A 2009-10-16 2009-10-16 Check tool for handlebar of curved beam motorcycle Expired - Fee Related CN101696868B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009101911487A CN101696868B (en) 2009-10-16 2009-10-16 Check tool for handlebar of curved beam motorcycle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009101911487A CN101696868B (en) 2009-10-16 2009-10-16 Check tool for handlebar of curved beam motorcycle

Publications (2)

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CN101696868A CN101696868A (en) 2010-04-21
CN101696868B true CN101696868B (en) 2011-05-04

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CN2009101911487A Expired - Fee Related CN101696868B (en) 2009-10-16 2009-10-16 Check tool for handlebar of curved beam motorcycle

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102889836B (en) * 2012-09-29 2016-02-10 江苏爱玛车业科技有限公司 Car load handlebar performance cubing
CN105973109A (en) * 2016-07-25 2016-09-28 开封全盛汽车配件有限公司 Pipe assembly detection device
CN106595556A (en) * 2016-12-25 2017-04-26 重庆太乙机械有限公司 Motorcycle brake pull rod complete shape fixture
CN110823050B (en) * 2019-11-28 2021-07-13 中国铁建重工集团股份有限公司 Cam assembly detection device on cotton picker and use method thereof

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