Background technology
In recent ten years, along with the high speed development of electronic science and technology, various electron devices are granular day by day.Simultaneously, for the various chemical substances that comprised in the air are carried out effective Detection ﹠ Controling, it is economical and practical, a kind of method fast and effectively that gas sensory detects.At present, the gas sensitive of studying both at home and abroad and using mainly contains Fe
2O
3, ZnO, ZnS, SnO
2, TiO
2, WO
3Deng, wherein with SnO
2Be main.SnO
2It is a kind of broad-spectrum semiconductor sensing modulator material, gas sensor with its preparation has the characteristics highly sensitive, that working temperature is low, is widely used in the detection and the forecast of various inflammable gass, industrial gaseous waste, environmental pollution gas and other various obnoxious flavoures.In addition, SnO
2Have the specific electroconductibility and the characteristic of infrared radiation reflecting; visible light had good permeability; have excellent chemical stability in the aqueous solution, it also has been widely used in fields such as piezoresistance, photoelectron device, liquid-crystal display, solar cell, transparency conductive electrode, anti-infrared detection protections.With SnO
2Be the moisture sensor of base preparation, also have been widely used in places such as improving indoor environment, goods and materials storage, precision instrument and equipment machine room and Library, the Art Museum, museum.
At present, preparation nano SnO
2Material has a lot of methods, and method commonly used has: room temperature mechanochemical method, the precipitator method, hydrothermal synthesis method, sol-gel method etc.But this several method all has the shortcoming of oneself: the room temperature mechanochemical method also can't be controlled preferably to speed of response; The product purity that the precipitator method obtain is lower, and particle diameter is bigger; The hydrothermal synthesis method experiment condition is comparatively complicated, needs to carry out in autoclave; Chinese patent CN19356666A discloses the method that a kind of sol-gel method prepares the stannic oxide nanometer material, this method is even with phospho-molybdic acid and stannic hydroxide powder mixes, add dehydrated alcohol furnishing pulpous state, 65-80 ℃ following constant temperature 4-10 hour, dry 2-6h calcines the nano tin dioxide material that obtains modification with retort furnace again; But this method need be used the phospho-molybdic acid modification, complex process, and need to use a large amount of ethanol, improve preparation cost and be unfavorable for suitability for industrialized production.Chinese patent CN101298338A discloses a kind of electronic-beam radiation synthesizing method of nanometer tin dioxide rod, this method can not use any catalyzer just can make the stannic oxide nanometer material at normal temperatures and pressures, yet, this method is to the equipment requirements height, simultaneously, need to consume a large amount of electric energy, be unfavorable for industrialization promotion.
Thermopositive reaction is the common reaction of chemical field, does not also have relevant report but use it for the preparation nano material.
Summary of the invention
Purpose of the present invention is exactly to prepare nano SnO in order to overcome existing method
2The weak point of material provides a kind of preparation nano SnO based on thermopositive reaction
2The method of material makes the nano SnO of preparation
2Not only purity is higher for material, size distribution is even, and good dispersity and nothing or light the reunion.
Realize that technical scheme of the present invention is: a kind ofly utilize thermopositive reaction to prepare nano SnO
2The method of material is characterized in that, comprises the steps:
(1) the massfraction ratio is respectively: Al powder 10-35%, Cu
2O 30-55%, Fe
2O
316-36%, MnO
22-15%, SnO
25-12%, CaO 0-2%, CaF
2The medicinal powder of 1-3% mixes, in the reaction unit of then mixed powder being packed into;
(2) light pyrophoric powders with magnesium rod and then ignite this reaction medicinal powder;
(3) collection device that has been placed on the reaction unit top before the utilization igniting is collected nano SnO
2Material;
The particle diameter of above-mentioned mixed powder is the 50-200 order;
Above-mentioned reaction unit is the crystal vessel that carries through hole;
The outside of above-mentioned collection device is the shell with high temperature steel preparation, and the inside of shell is made up of the grid of high temperature steel preparation, and it comprises upper die and lower die two portions, and counterdie is provided with aperture, and jack is used to insert magnesium rod.
The invention has the beneficial effects as follows: this contrive equipment is simple, experiment condition is gentle and its cost is low, technology is simple, does not need catalyzer, resultant purity is higher, size distribution evenly, good dispersity and nothing or light nano SnO of reuniting
2Material.
Embodiment
The present invention is based on thermopositive reaction and prepares nano SnO
2Reaction unit is the crystal vessel that carries through hole, in the process of thermopositive reaction, thereby utilizes the metallic compound chemical reaction heat as thermal source preparation nano SnO
2Material.
The present invention realizes in the following way:
With Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Mix the medicinal powder of preparation feedback according to a certain percentage, with magnesium rod and pyrophoric powders this chemical reaction that ignites, wherein pyrophoric powders consists of 2g potassium permanganate and 1g sulphur powder.In this reaction process, Al is as reductive agent and Cu
2O, Fe
2O
3, MnO
2React and a spot of SnO Deng oxide powder
2Also participated in reaction.
2Al+3Cu
2O=Al
2O
3+6Cu
2Al+Fe
2O
3=Al
2O
3+2Fe
4Al+3MnO
2=2Al
2O
3+3Mn
These reactions are thermopositive reaction.Redox reaction taking place rapidly after mixed powder is ignited, discharge a large amount of heats in reaction process, make resultant Cu, Fe, the Mn fusing of reaction, obtain superheated hybrid metal liquid, generates slag Al in reaction
2O
3-CaO-CaF
2Protection under, liquid metal temperature can reach more than 2000, and tindioxide distils at 1800~1900.Tindioxide quick cooled and solidified in uphill process generates particulate state, drops on the matrix of stainless steel grid, becomes the nucleus of next step crystal growth.The tindioxide molecular cluster that forms in reaction process is at the heterogeneous forming core of particle surface and be grown to serve as needed nano SnO gradually
2Material.In the reaction process, do not have the existence of catalyzer, a kind of method of new nano material preparation is provided.
The concrete preparation method of nano tin dioxide material is: take by weighing the Al powder of a certain amount of 50-200 purpose, Cu according to the ratio that configures
2O, Fe
2O
3, MnO
2, SnO
2, CaO and CaF
2, and with stirrer these medicinal powder are mixed.To dry by the thermopositive reaction mould that graphite is made with oxy-acetylene flame, remove the water vapour in the mould; Remove oxy-acetylene flame, the medicinal powder that mixes is packed into react in the mould, and will react the medicinal powder compacting, to aggravate the carrying out of this reaction.On the medicinal powder of compacting, evenly spread some pyrophoric powderss, then the Mg bar of scale removal is inserted on the pyrophoric powders as safety fuse, the Mg bar that ignites, this reaction is just carried out.Before the magnesium rod that ignites, the reaction mould above collection device is installed, and the reaction mould comprise patrix 1 and counterdie 2 two portions, counterdie is provided with jack 3, jack is used to insert magnesium rod, it is assembled shown in Fig. 3,4.Reaction finishes the back just can obtain needed nano SnO
2Material.
The prepared nano SnO of the present invention
2The feature of material can be tested with following method:
The 1X ray diffraction.This material is a nano SnO
2Material can provide the characteristic diffraction peak of tindioxide in X-ray diffraction spectrum, judge with this whether nano-stannic oxide generates.
2 scanning electronic microscope.Can be clearly seen that the shape characteristic of nano-stannic oxide by scanning electronic microscope, and can estimate the size of its diameter roughly.
Specific embodiment
The present invention is further described below in conjunction with embodiment, and the explanation of following examples will help to understand the present invention, but do not limit content of the present invention.
Embodiment 1
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 13: 55: 16 according to the massfraction ratio: 2: 12: 0.5: 1.5 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just mixed uniformly medicinal powder can be poured in the dewatered thermopositive reaction mould and with the medicinal powder compacting then.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the thermopositive reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.
The gained nano SnO
2The X-ray diffraction of material and scanning electronic microscope characterization result are seen Fig. 1 and Fig. 2.By Fig. 1 and Fig. 2 as can be seen: in the X-ray diffractogram of Fig. 1, the crystal face of strong diffraction peak is (110), according to SnO
2PDF card comparison know that it is SnO
2, from the diffraction peak position of X-ray diffraction as can be seen, the nano SnO of gained
2Material purity is very high, and to calculate its diameter according to the Scherrer formula be 53.70912nm; Fig. 2 is the picture of the scanning electronic microscope of this product, as can be seen from Figure 2 the nano SnO of gained of the present invention
2Material particle size is evenly distributed, good dispersity and nothing or light nano SnO of reuniting
2Material, Fig. 2 also further confirm nano SnO
2Product generates and its diameter is about 50nm.
Embodiment 2
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 20: 36: 22 according to the ratio of massfraction: 8: 12: 1: 1 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just can pour into mixed uniformly medicinal powder in the dewatered exothermic welding mould then and the medicinal powder compacting.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the heat release welding reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.This product characterizes proof through X-ray diffraction and scanning electronic microscope: the nano-stannic oxide product that purity is very high generates, and its mean diameter is about 60nm.
Embodiment 3
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 12: 50: 16 according to the ratio of massfraction: 9: 10: 0: 3 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just can pour into mixed uniformly medicinal powder in the dewatered exothermic welding mould then and the medicinal powder compacting.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the heat release welding reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.This product characterizes proof through X-ray diffraction and scanning electronic microscope: the nano-stannic oxide product that purity is very high generates, and its mean diameter is about 60nm.
Embodiment 4
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 15: 30: 33 according to the ratio of massfraction: 15: 5: 1: 1 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just can pour into mixed uniformly medicinal powder in the dewatered exothermic welding mould then and the medicinal powder compacting.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the heat release welding reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.This product characterizes proof through X-ray diffraction and scanning electronic microscope: the nano-stannic oxide product that purity is very high generates, and its mean diameter is about 55nm.
Embodiment 5
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 35: 30: 20 according to the ratio of massfraction: 2: 10: 2: 1 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just can pour into mixed uniformly medicinal powder in the dewatered exothermic welding mould then and the medicinal powder compacting.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the heat release welding reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.This product characterizes proof through X-ray diffraction and scanning electronic microscope: the nano-stannic oxide product that purity is very high generates, and its mean diameter is about 50nm.
Embodiment 6
At first with Al powder, Cu
2O, Fe
2O
3, MnO
2, SnO
2, CaO, CaF
2Seven kinds of materials are 10: 30: 36 according to the ratio of massfraction: 10: 9: 2: 3 take by weighing and with stirrer with they uniform mixing.Remove moisture in the thermopositive reaction mould with oxy-acetylene flame, just can pour into mixed uniformly medicinal powder in the dewatered exothermic welding mould then and the medicinal powder compacting.Evenly sprinkle pyrophoric powders on the medicinal powder of compacting, insert the Mg bar on its pyrophoric powders, the Mg bar that ignites is preceding with nano SnO
2The material collection device is installed on the heat release welding reaction mould, and it is assembled as shown in Figure 3, and reaction finishes the back just can obtain nano SnO
2Material.This product characterizes proof through X-ray diffraction and scanning electronic microscope: the nano-stannic oxide product that purity is very high generates, and its mean diameter is about 55nm.