CN101670539B - Lens edge thickness adjustment device and lens grinding and milling processing method - Google Patents
Lens edge thickness adjustment device and lens grinding and milling processing method Download PDFInfo
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- CN101670539B CN101670539B CN2009101450813A CN200910145081A CN101670539B CN 101670539 B CN101670539 B CN 101670539B CN 2009101450813 A CN2009101450813 A CN 2009101450813A CN 200910145081 A CN200910145081 A CN 200910145081A CN 101670539 B CN101670539 B CN 101670539B
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Abstract
The invention discloses an edge thickness adjustment device and a lens milling and grinding processing method in a lens milling and grinding process, wherein the device comprises an upper base and a lower base (1,2) and is characterized in that the upper base and the lower base (1,2) are oppositely arranged; an elastomer (3) is arranged between the upper base and the lower base (1,2); and the upper base and the lower base (1,2) can be peripherally fixed through an adjustable fastening bolt (4) and form an adjustable included angle. The device can achieve the adjustment of wedge-shaped angles at any angle, thus meeting the needs of edge thickness difference. The process greatly saves the tool expenses, and simultaneously improves the accuracy of ETV.
Description
Technical field
The invention belongs to the surface forming part milling technology in the optics cold processing technique field, relate to the edge thickness adjustment technology of part milling, be specifically related to a kind of lens edge thickness adjustment device and lens grinding and milling processing method.
Background technology
At the optics manufacture field, generally when requiring to have the part that certain edge thickness changes and angle requires, adopt traditional milling method and anchor clamps or special edge thickness variation milling dish more.Edge thickness changes (Edge Thickness Variation, ETV), be also referred to as edge thickness difference (EdgeThickness Difference, ETD), the maximum ga(u)ge of expression lenses changes, as shown in Figure 1, the edge thickness difference of circular eyeglass product is ETV, because the wedge angle that the edge thickness difference abnormity becomes is θ.Traditional milling processing technology such as Fig. 2; basis is wanted wedge angle value and the face type that the ETV of processing parts forms earlier; be processed into the product clamping or the setting tool that have the same tilt angle accordingly; the i.e. upper part of ETV pedestal 12 among the figure; milling is carried out by milling bistrique 11 in upper part by ETV pedestal 12 and the unprocessed part fixing back that is installed; form the part 81 after processing, reach the angle value and the edge thickness that need and change requirement.Also adopt special ETV dish to fix undressed part in addition in the prior art, as Fig. 3, the mode that this operation usually needs at first to carry out classic fine grinding is processed.
The identical aluminium dish 13 of classic fine grinding method elder generation's selected angle value, heat on the heating platform again, coating adhesive glue such as beeswax 14 on dish, after wax melts, part 8 is placed on compacting on the heating aluminium dish 13, takes off the cooling of dish nature, perhaps air-cooled, use classic fine grinding mode then, part is ground to the fine grinding plane, just can obtain the surface that needs.
More than two kinds of methods all exist edge thickness to change the ETV instability, and the product precision that reaches is not high, man-hour shortcoming such as long and surface quality instability.Especially use special ETV dish, more very complicated is consuming time to cause operation.
During the different part of part that changes when a lot of different edge edge thickness of needs or wedge angle, the part of different wedge angle all needs to prepare at least one cover milling anchor clamps and specific purpose tool dish in the prior art.For the Precision Machining optical element, angular error requires quite little, and to satisfy different processing requests, prepare the milling anchor clamps and the special-purpose ETV dish of these different angles, need be prepared specially, need more memory space, need put in order specially, put and manage, waste more manpower financial capacity; And because the angle of stationary fixture is non-adjustable, its accuracy is received very big restriction, has caused the exact value of part ETV to realize, causes product can not satisfy high-precision requirement and consistency of product.The anchor clamps of making special angle in addition also need the time, greatly reduce production efficiency.
Summary of the invention
The object of the invention is to provide the edge thickness adjustment device in a kind of lens grinding and milling operation, this device solves the edge thickness that usually produces when needing to prepare the part that edge thickness changes in the prior art change unstable, the product precision that reaches is not high, grow and the surface quality instability man-hour, and need the specific problems such as milling instrument of preparation.
In order to solve these problems of the prior art, technical scheme provided by the invention is:
Edge thickness adjustment device in a kind of lens grinding and milling operation, comprise upper and lower pedestal, it is characterized in that described upper and lower pedestal is provided with in opposite directions, and elastomer be set between the two that adjustable angle is circumferentially fixed and form to described upper and lower pedestal by adjustable fastening bolt.
Preferably, described bottom base is assemblied on the lower shaft of milling equipment, the sheathed O RunddichtringO sealing in the outside, described bottom base lower end.
Preferably, offer embedded groove between described upper and lower pedestal, described elastomer is arranged in the embedded groove; Described elastomer is selected from can adjust rubber ring.
Preferably, described top base upper end is provided with Holding seat, the processed eyeglass of described Holding seat upper ends, the sheathed anchor clamps circle of the described Holding seat and the processed eyeglass outside.
Preferably, described milling equipment lower shaft, upper and lower pedestal, Holding seat axially are provided with the vacuum suction passage that is interconnected, and described vacuum suction passage is connected with the vacuum extractor of milling equipment.
Preferably, the vacuum suction passage internal diameter r of described Holding seat is less than optic diameter D, and the internal diameter R of described anchor clamps circle is a bit larger tham optic diameter D.
Preferably, the vacuum suction passage internal diameter r of described Holding seat is controlled at 70%D≤r＜D; The internal diameter R control D＜R≤D+0.02mm of described anchor clamps circle.
Preferably, described bottom base is horizontally disposed with, and described top base and bottom base form angle by adjustable fastening bolt, and described processed eyeglass top is provided with the horizontal milling bistrique parallel with bottom base.
Another object of the present invention is to provide a kind of lens grinding and milling method for processing, it is characterized in that said method comprising the steps of:
(1) on milling equipment lower shaft, equip bottom base, on the described bottom base elastomer is set, and by adjustable fastening bolt fit on bottom base;
(2) require to adjust the angle of going up bottom base according to the lens edge thickness difference;
(3) at top base upper end assembling Holding seat, place processed eyeglass on the described Holding seat; The sheathed anchor clamps circle of described Holding seat and processed eyeglass is fixed;
(4) start the milling equipment processed eyeglass of lower shaft vacuum suction and rotatablely moving; Start the horizontal counter motion of milling bistrique and contact processing with eyeglass.
Preferably, in the described method in the step adjustment angle of bottom base be to finish by screwing or unscrew the adjustable fastening bolt of going up bottom base.
This device discharges by regulating adjustable fastening bolt and elastomeric resilient, make bottom base realize certain angle, cause having realized required ETV angle with the fixing undressed part of pedestal, by being that the milling bistrique of level carries out milling all the time, can on product, just realize milling machined surface level, but the stationary plane of fixing undressed part has the ETV product of certain angle.
With respect to scheme of the prior art, advantage of the present invention is:
1. this device is for overcoming the defective of existing technology, designed edge thickness adjustment device, and improved milling technology, the part clamp of milling is designed to the edge thickness adjustment device of adjustable angle, and optical element is contained on the edge thickness adjustment device that can adjust the ETV angle, can be as required, adjust corresponding angle, and it is supporting to select different anchor clamps circles to carry out according to the diameter of different parts, has saved tool expense greatly, has improved the accuracy of ETV simultaneously.
2, the milling bistrique horizontally rotates motion in the processing of this device, and by adjusting the angle angle of bottom base, part feasible and that pedestal is fixing has been realized the processing request of ETV.In technology, add man-hour pedestal and the milling bistrique do rightabout rotatablely moving, the amount of feeding is little, avoids too big cutting output to cause shake, avoid that axial force is excessive to be caused adjustable rubber ring elastic compression to occur the angle of adjusting being exerted an influence, cause angular error.By adjusting the position of bistrique and processed optical element, avoid occurring the phenomenon of convex closure in the technology of the present invention in addition.
3, do not need to make especially the clamp base of certain degree in this device, use existing anchor clamps circle, only just can realize regulating at any angle the cost when having saved research and development expense and production and processing with bottom base on the design flexible jig.Adopt this device, with respect to the anchor clamps of the multiple special angle of prior art, when reducing the related tool manufacturing cost, reduce the time of links such as customization anchor clamps, maintenance instrument, production searching instrument, the flow process that optimization tool is prepared has improved production efficiency.
4, in the technology of the present invention by to the adjustment of last bottom base angle, realize the requirement of processing parts thick poor ETV in limit and angle, realized the adjusting of ETV angle, thereby that has realized ETV adds the adjustability in man-hour, confirm that in production practices this technology has improved the ETV accuracy of milling part greatly, for the processing of the interval part of low-angle (as 1 '～3 ' or 6 '～7 ') provides basic assurance.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further described:
Fig. 1 is the principle schematic of optical mirror slip edge thickness difference;
Fig. 2 is the milling clamp structure schematic diagram of milling processing in the prior art;
Fig. 3 is the special-purpose ETV mould structure schematic diagram of milling processing in the prior art;
Fig. 4 is the structural representation of embodiment of the invention edge thickness adjustment device;
Fig. 5 is the structure explosive view of embodiment of the invention edge thickness adjustment device;
Fig. 6 is the assembled state schematic diagram of embodiment of the invention edge thickness adjustment device; Wherein for not adjusting angle;
Fig. 7 is the assembled state schematic diagram of embodiment of the invention edge thickness adjustment device; Wherein be the adjusted angle, angle is θ;
Fig. 8 is the adjustable fastening bolt distribution map of embodiment of the invention edge thickness adjustment device;
Fig. 9 is the mobile distribution map of milling cutter and undressed part in the embodiment of the invention milling processing technology;
Figure 10 adds the product reference diagram that produce negative convex closure man-hour for milling;
The product reference diagram that Figure 11 produces positive convex closure man-hour for milling adds.
Wherein: 1 is top base, and 2 is bottom base, and 3 is elastomer, and 4 is adjustable fastening bolt, and 5 is the O RunddichtringO, and 6 is embedded groove, and 7 is Holding seat; 8 is undressed eyeglass; 9 is the anchor clamps circle; 10 is the vacuum suction passage; 11 are the milling bistrique;
41～44 is the adjustable fastening bolt of different azimuth, and 81 is the eyeglass of having processed; 82 is the lines of processing on the eyeglass; 83 is convex closure; 12 is the ETV pedestal; 13 is the aluminium dish; 14 is adhesive glue; 111 is central track of cutter; 831 are negative convex closure; 832 is positive convex closure.
The specific embodiment
Below in conjunction with specific embodiment such scheme is described further.Should be understood that these embodiment are used to the present invention is described and are not limited to limit the scope of the invention.The implementation condition that adopts among the embodiment can be done further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in the normal experiment.
Embodiment such as Fig. 4～11, this edge thickness adjustment device comprises upper and lower pedestal 1,2, and described upper and lower pedestal 1,2 is provided with in opposite directions, and elastomer 3 is set between the two, and adjustable angle is circumferentially fixed and form to described upper and lower pedestal by adjustable fastening bolt 4.Described bottom base 2 is assemblied on the lower shaft of milling equipment, sheathed O RunddichtringO 5 sealings in the outside, described bottom base 2 lower ends.1,2 of described upper and lower pedestals are offered embedded groove 6, and described elastomer 3 is arranged in the embedded groove; Described elastomer is selected from can adjust rubber ring.
The vacuum suction passage internal diameter r of Holding seat 7 is less than optic diameter D, and the internal diameter R of described anchor clamps circle 9 is a bit larger tham optic diameter D.The vacuum suction passage internal diameter r of described Holding seat 7 is controlled at 70%D≤r＜D; The internal diameter R control D＜R≤D+0.02mm of described anchor clamps circle 9.Described bottom base 2 is horizontally disposed with, and described top base and bottom base 2 form angle by adjustable fastening bolt 4, and described processed eyeglass top is provided with the horizontal milling bistrique 11 parallel with bottom base 2.
Add man-hour when carrying out lens grinding and milling, can carry out according to following steps with this device:
(1) equipment bottom base 2 on milling equipment lower shaft is provided with elastomer 3 on the described bottom base, and by adjustable fastening bolt 4 fit on bottom bases;
(2) require to adjust the angle of going up bottom base according to the lens edge thickness difference;
(3) at top base upper end assembling Holding seat 7, place processed eyeglass on the described Holding seat; The sheathed anchor clamps circle 9 of described Holding seat and processed eyeglass is fixed;
(4) start the milling equipment processed eyeglass of lower shaft vacuum suction and rotatablely moving; Start the horizontal counter motion of milling bistrique and contact processing with eyeglass.
The angle of the last bottom base of step 2 adjustment is to finish by screwing or unscrew the adjustable fastening bolt of going up bottom base in the described method.
This device can be realized any adjustment of wedge angle θ in 0～5 ° of angular range, is the explosive view of present embodiment device as Fig. 5; By adjusting adjustable fastening bolt, make bottom base and top base form an axis angle, because bottom base is parallel with the milling bistrique, so the wedge angle θ that this axis angle and part need equates.
Assembling bottom base 2 on milling equipment such as milling and grinding machine lower shaft is placed adjustable rubber ring 3 and fit on pedestal 1 at bottom base 2 upper edge embedded grooves, notices that 4 holding screws 41～44 adjusting are as shown in Figure 8 adjusted the angle of inclination when upper and lower pedestal 1,2 assembles.Suitable O RunddichtringO 5 is set in the lower end of bottom base usually, is bottom base gas leakage when preventing to utilize the vacuum suction part with the purpose that seals O type circle 5, influences the effect of vacuum suction.
Load onto Holding seat 7, screw closely, corresponding anchor clamps circle 9 is being installed according to the processing parts diameter, the anchor clamps circle is normally than about the big 0.01～0.02mm of processing parts.Place part 8 on anchor clamps circle 9, start the milling and grinding machine lower shaft and vacuumize, behind the part 8 of vacuum suction jail, diamond milling bistrique carries out milling processing, machines up to surperficial milling.
Table 1 Holding seat, anchor clamps circle and diameter of part relation
Need to adjust wedge angle θ before milling processing, this device adopts four adjustable fastening bolts that wedge angle θ is regulated, and makes ETV have good adjustability.
The adjustment of ETV and obtain and can adjust according to following detailed step when beginning to assemble, is only regulated two fastening bolts 43 and 44 of symmetry, and wherein fastening bolt 44 ends are the high point of device anchor clamps, and fastening bolt 43 ends are the anchor clamps low spot.By the thick poor D0 in measured material limit (mm).
Wherein θ is part to be processed angle (unit: divide);
: the diameter that pointer turns over during measurement
(unit: mm).
After being installed to device on the milling and grinding machine, adjusting machine, and mill out first part, measure the thick poor D1 in its limit (mm), the diameter that pointer turns over during measurement is
Because machinery bed and clamping error, D1 ≠ D0 need finely tune one of them screw and descend or rising Δ D (mm) on machine usually, could obtain the angle θ that part to be processed needs.
Wherein L is the distance of fastening bolt 43,44;
When Δ D＞0, screw fastening bolt 44 to reduce the high point of anchor clamps or to unscrew fastening bolt 43 to improve the anchor clamps low spot; When Δ D＜0, unscrew fastening bolt 44 to improve the high point of anchor clamps or to screw fastening bolt 43 to reduce the anchor clamps low spot.Wherein the fastening bolt 43 or 44 the anglec of rotation can be calculated according to following formula:
Δθ＝ΔD/P＊360
P is the pitch of fastening bolt 43,44, (unit: mm); Δ θ is the fastening bolt 43 or 44 anglecs of rotation, (unit: degree).
Because the thick poor ETV in part to be processed limit is relevant with diameter of part with angle, ETV=θ * 0.000291*D (D is a diameter of part), by the adjustable device of this cover ETV, part to be processed diameter range 10～120mm, angle θ can transfer to arbitrary value in 0～60min scope, and can be accurate to 0.001mm by the fine setting thick poor ETV in limit.
After wedge angle is adjusted, milling and grinding machine is carried out parameter set, generally go up the speed of mainshaft 5～40m/sec, by bistrique rotating speed and the decision of bistrique diameter, concrete selection can contrast bistrique rotating speed and linear velocity conversion table, sees Table 2.
Table 2 bistrique rotating speed and linear velocity conversion table
The lower shaft rotating speed is located at 1000～1500rpm usually, and cutting speed is less than 1mm/min.The angle of bottom base in the adjustment, central track of cutter is through the part center, and part does not have " convex closure " phenomenon.
In the tradition milling processing, the place that whether contacts of bistrique and product and the convex closure of milling occurs not having usually, this mainly is because central track of cutter 111 does not pass through the part center; When cutter surpasses the part center, can produce the positive convex closure of Figure 11; When cutter does not reach the part center, can produce the negative convex closure of Figure 10.Can judge according to the figure of tool marks and convex closure during operation, specifically can be with reference to two figures of Figure 10, Figure 11." convex closure " set and adjusted the size that needs the cutting feeding, begins processing.
Above-mentioned example only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All spirit essence is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (10)
1. the edge thickness adjustment device in the lens grinding and milling operation, comprise upper and lower pedestal (1,2), it is characterized in that described upper and lower pedestal (1,2) is provided with in opposite directions, and elastomer (3) is set between the two, and adjustable angle is circumferentially fixed and form to described upper and lower pedestal by adjustable fastening bolt (4); Described upper and lower pedestal is offered embedded groove (6) between (1,2), and described elastomer (3) is arranged in the embedded groove.
2. the edge thickness adjustment device in the lens grinding and milling operation according to claim 1 is characterized in that described bottom base (2) is assemblied on the lower shaft of milling equipment, described bottom base (2) the lower end sheathed O RunddichtringO in the outside (5) sealing.
3. the edge thickness adjustment device in the lens grinding and milling operation according to claim 2 is characterized in that described elastomer is selected from can adjust rubber ring.
4. the edge thickness adjustment device in the lens grinding and milling operation according to claim 2, it is characterized in that described top base (1) upper end is provided with Holding seat (7), the processed eyeglass of described Holding seat (7) upper ends (8), described Holding seat (7) and processed eyeglass (8) outside sheathed anchor clamps circle (9).
5. the edge thickness adjustment device in the lens grinding and milling operation according to claim 4, it is characterized in that described milling equipment lower shaft, upper and lower pedestal (1,2), Holding seat (7) axially are provided with the vacuum suction passage (10) that is interconnected, described vacuum suction passage is connected with the vacuum extractor of milling equipment.
6. the edge thickness adjustment device in the lens grinding and milling operation according to claim 5, the vacuum suction passage internal diameter r that it is characterized in that described Holding seat (7) is less than optic diameter D, and the internal diameter R of described anchor clamps circle (9) is a bit larger tham optic diameter D.
7. the edge thickness adjustment device in the lens grinding and milling operation according to claim 6 is characterized in that the vacuum suction passage internal diameter r of described Holding seat (7) is controlled at 70%D≤r＜D; The internal diameter R control D＜R≤D+0.02mm of described anchor clamps circle (9).
8. the edge thickness adjustment device in the lens grinding and milling operation according to claim 4, it is characterized in that described bottom base (2) is horizontally disposed with, described top base and bottom base (2) form angle by adjustable fastening bolt (4), and described processed eyeglass top is provided with the horizontal milling bistrique (11) parallel with bottom base (2).
9. one kind is used the device of claim 1 to carry out the lens grinding and milling method for processing, it is characterized in that said method comprising the steps of:
(1) on milling equipment lower shaft, equip bottom base (2), elastomer (3) is set on the described bottom base, and by adjustable fastening bolt (4) fit on bottom base;
(2) require to adjust the angle of going up bottom base according to the lens edge thickness difference;
(3) at top base upper end assembling Holding seat (7), place processed eyeglass on the described Holding seat; The sheathed anchor clamps circle of described Holding seat and processed eyeglass (9) is fixing;
(4) start the milling equipment processed eyeglass of lower shaft vacuum suction and rotatablely moving; Start the horizontal counter motion of milling bistrique and contact processing with eyeglass.
10. method according to claim 9, the angle that it is characterized in that bottom base in step in the described method (2) adjustment are to finish by screwing or unscrew the adjustable fastening bolt of going up bottom base.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101450813A CN101670539B (en) | 2009-09-23 | 2009-09-23 | Lens edge thickness adjustment device and lens grinding and milling processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101450813A CN101670539B (en) | 2009-09-23 | 2009-09-23 | Lens edge thickness adjustment device and lens grinding and milling processing method |
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| CN101670539B true CN101670539B (en) | 2011-11-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108818212B (en) * | 2018-06-05 | 2020-07-31 | 黄梅县云泰时代光学仪器有限公司 | Lens washing and grinding machine with adjustable angle |
| CN110014181B (en) * | 2019-05-17 | 2024-03-26 | 浙江舜宇光学有限公司 | Fixing device for optical lens and milling system |
| CN110170842A (en) * | 2019-06-26 | 2019-08-27 | 山东宏鑫源钢板有限公司 | Color-steel composite board core thickness milling cuts off transmission device and its application method |
| CN112222846A (en) * | 2020-06-09 | 2021-01-15 | 临海市劳尔机械有限公司 | Full-automatic edge turning chamfering machine and working method thereof |
| CN112621464A (en) * | 2020-11-30 | 2021-04-09 | 常熟市梅李合金材料有限公司 | Processing device of high-resistance nickel-chromium electrothermal alloy |
| CN114833953B (en) * | 2022-04-22 | 2024-03-01 | 中锗科技有限公司 | Device and method for conveniently recycling processing waste of germanium single crystal plano-convex milling plate |
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| CN2262467Y (en) * | 1996-12-23 | 1997-09-17 | 南京仪机股份有限公司 | Mechanical centring edge polishers capable of bidirectional accurate positioning |
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| CN201505849U (en) * | 2009-09-23 | 2010-06-16 | 贰陆光学（苏州）有限公司 | Lens edge thickness adjusting device |
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Patent Citations (3)
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| CN2262467Y (en) * | 1996-12-23 | 1997-09-17 | 南京仪机股份有限公司 | Mechanical centring edge polishers capable of bidirectional accurate positioning |
| CN1727112A (en) * | 2004-11-10 | 2006-02-01 | 中国科学院长春光学精密机械与物理研究所 | A kind of float glass process polishing self adaptation spring chuck |
| CN201505849U (en) * | 2009-09-23 | 2010-06-16 | 贰陆光学（苏州）有限公司 | Lens edge thickness adjusting device |
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