CN101659803A - Preparation method of heavy metal-free anticorrosive paint, finish paint and corresponding primer - Google Patents

Preparation method of heavy metal-free anticorrosive paint, finish paint and corresponding primer Download PDF

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Publication number
CN101659803A
CN101659803A CN200910074106A CN200910074106A CN101659803A CN 101659803 A CN101659803 A CN 101659803A CN 200910074106 A CN200910074106 A CN 200910074106A CN 200910074106 A CN200910074106 A CN 200910074106A CN 101659803 A CN101659803 A CN 101659803A
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paint
corrosion
polyaniline
finish
priming paint
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CN200910074106A
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Chinese (zh)
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王光国
马超海
王华国
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Individual
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Abstract

The invention provides an anti-corrosion paint without heavy metal. The primer and the finish of the anti-corrosion paint both contain anti-corrosion additives. The anti-corrosion additive contained in the primer is polyaniline, and the anti-corrosion additive contained in the finish paint is a non-toxic additive with cation exchange capacity. The invention provides a method for preparing a polyaniline-containing anti-corrosion primer. The primer is coated on cold-rolled steel plates, and has excellent adhesion, impact resistance and flexibility. The invention also provides a preparation method of the finishing paint using the cation exchanger as the additive. Salt spray experiments show that the finish paint has excellent corrosion resistance when used together with the primer containing polyaniline. The preparation method of the primer and the finish paint provided by the invention has the advantages of no environmental pollution, simple and easy process and low cost.

Description

A kind of protection against corrosion paint that does not contain heavy metal: the compound method of finish paint and corresponding priming paint
One, technical field
The present invention relates to the corrosion of metal protection.Furtherly, the present invention relates to use organic coating protection metal, make it avoid corruption and touch.Specifically, the present invention relates to a kind of protection against corrosion priming paint of heavy metal and method for making of the finish paint that matches of priming paint therewith of not containing.
Two, technical background
Corruption takes place and touches in metal products such as aircraft, vehicle, boats and ships and various hardware in environment, cause extremely enormous economic loss.The application organic coating slows down corruption and touches speed, the protection metal, and existing permanent history is the preventing metal corrosion method of generally using.
For reaching etch-proof purpose, must contain anticorrosive additive in the organic coating.The most effective anticorrosive additive is heavy metal compounds such as chromium lead now, their serious environment pollutions.Though developed many nontoxic anticorrosive additives, as aluminium triphosphate and various phosphoric acid salt corrosion-inhibiting pigments etc., their Corrosion Protection is also less than the anticorrosive additive that contains heavy metals such as chromium lead.
No matter nontoxic anticorrosive additive still contains the anticorrosive additive of heavy metals such as chromium lead, all is to make an addition among the priming paint.The present invention adds nontoxic anticorrosive additive in priming paint and finish paint.The non-toxic anticorrosion erosion additive that adds priming paint is a polyaniline.The non-toxic anticorrosion erosion additive that adds finish paint is the nontoxic additive of tool cation exchange capacity (CEC).
Last century, the eighties found that conducting polymer (polyaniline) has the effect of preventing metal corrosion.Polyaniline might be more effective than compounds such as chromium lead as anticorrosive additive, is expected to replace the widely used now anticorrosive additive that contains heavy metals such as chromium lead.Two develop industrial polyaniline anticorrosion paint during the last ten years, are subjected to extensive attention always.
Polyaniline cooperates with other component as anticorrosive additive, makes protection against corrosion priming paint.Chinese patent CN 1243852A, CN 1358812A, CN 1401718A, CN 12157644A, CN 1182213C, CN1903956A, CN 1803951A, CN 101314697A etc. match polyaniline with Resins, epoxy etc.
CN 1752160 has adopted two kinds of diverse ways to prepare the polyaniline anticorrosion lacquer: first method is first synthesized polyaniline, then polyaniline is mixed with aluminium triphosphate, various phosphoric acid salt corrosion-inhibiting pigment and polyvinyl butyral solution, be mixed with the A component, phosphorous sour water of B component and alcohol, A before the brushing, B two components are mixed in proportion.Second method is to mix with aluminium triphosphate, various phosphoric acid salt corrosion-inhibiting pigment and polyvinyl butyral solution without polymeric aniline, to be mixed with the A component, and the B component also contains chromic acid class oxygenant except that phosphoric acid, water and alcohol.A before the brushing, B two components are mixed in proportion.After the mixing, under the effect of chromic acid class oxygenant, the aniline in the A component becomes polyaniline on institute matel coated surface in the B component.
Check paint film Corrosion Protection method in common is a salt-fog test.For priming paint, the sticking power between it and metallic surface, the impact resistance of paint film and snappiness all are the important techniques indexs.An industrialized painting, essential through sticking power, impact strength, snappiness, and test such as salt-fog test.CN1752160A is applied to polyaniline priming paint on the tinplate sheet, is coated with one deck alkyd resin enamel again after doing, and has measured sticking power with drawing the circle method.Do not see that as yet other Chinese patent has the polyaniline of mensuration priming paint sticking power, impact resistance, reaches flexible report.CN 1639278A, CN101368055A have measured polyaniline paint Corrosion Protection with salt-fog test.
Three, summary of the invention
The invention provides a kind of method for making of protection against corrosion paint.The priming paint and the finish paint of this protection against corrosion paint all contain anticorrosive additive.The contained anticorrosive additive of priming paint is a polyaniline, and the contained anticorrosive additive of finish paint is the nontoxic additive with cation exchange capacity (CEC).
The invention provides a kind of method for making that contains polyaniline anticorrosion priming paint.This priming paint is applied on the cold-rolled steel sheet, and good cohesive force is arranged, impact resistance and snappiness.The summary that contains polyaniline anticorrosion priming paint method for making is: make aniline by base material, filler, and the material formed such as solvent in polymerization.Base materials employed is polyvinyl butyral, Resins, epoxy etc.Used filler is talcum powder, titanium dioxide, ground barium sulfate etc.Solvent for use is single alcoholic solvent (ethanol, Virahol, butanols) or their mixture.
The present invention provides the method for making a kind of and finish paint that polyaniline priming paint matches simultaneously.Salt-fog test shows that this finish paint and the above-mentioned polyaniline priming paint that contains are used, and antiseptic property is good.The summary of the finish paint method for making that matches with polyaniline priming paint is: with cationic exchange pigment (as the silica gel of calcium ion-exchanged) or Zeo-karb, with other macromolecule resin, filler, and solvent etc. mix, be made into finish paint.Used other macromolecule resin comprises Resins, epoxy, aminoresin, urethane resin, Synolac, acrylic resin, vibrin, fluorine resin and synthetic rubber coating etc.Whether use selecting for use of solvent and agent solvent, get main determining in adopting which kind of resin.
Four, description of drawings
Fig. 1, the photo after polyaniline paint film adhesion (the draw circle method) test: draw circle method test photo through polyaniline priming paint (no finish paint), the sample first half is irised wipe trace and is not had around it and peel off for drawing.Reach 1 grade.
Fig. 2, the photo after the polyaniline paint film impact resistance test: polyaniline priming paint (no finish paint) impulse withstand test, there is an impact dent in sample first half central authorities, paint film flawless, wrinkle and peel off around the pit.(pit of Fig. 1 photo bottom also is the print after the impact resistance test).
Fig. 3, the photo of demonstration polyaniline paint film flexibility: the sample middle part is behind flexibility test, and its bending paint film has no reticulate pattern, crackle and peels off.
Fig. 4, the 3%NaCl solution soaking is tested and finish paint contrast (photo): the left side print has no corrosion for polyaniline priming paint adds after finish paint 3%NaCl solution soaking is tested, and the right side is common rust-inhibiting paint obviously corrosion foaming after the test of 3%NaCl solution soaking of no polyaniline priming paint.
Fig. 5, the photo of 500 hours salt-fog test test back coatings: the polyaniline lacquer is coated with facial mask diagonal lines cut, and there is corrosion at the score line place behind salt mist experiment, but corrosion is not coated with the diffusion of facial mask place to next door polyaniline lacquer.
Fig. 6, the photo of 500 hours salt-fog test test back coatings: the polyaniline lacquer is coated with facial mask, common rust-inhibiting paint edge sealing, the polyaniline paint film is not seen corrosion after salt-fog test, but the corrosion of common rust-inhibiting paint edge sealing.
Five, embodiment
Example 1. preparation priming paint
With following material mixing
Talcum powder 0-25 part
Titanium dioxide 0-25 part
Ground barium sulfate 0-25 part
Polyvinyl butyral, Resins, epoxy 10-15 part
Alcoholic solvent is an amount of
Phosphoric acid (85%) 1-3 part
Aniline (technical grade) 0.3-1.5 part
Add the ammonium persulfate aqueous solution behind the above-mentioned material mixing, the material color turns promptly becomes priming paint after green.
Example 2. preparation finish paints
Finish paint partly is made up of A, B two.
Finish paint A preparation partly is exemplified below:
Talcum powder 5-50 part
Titanium dioxide 5-50 part
Ground barium sulfate 5-50 part
Mica powder 5-50 part
Calcium ion-exchanged silica gel 5-50 part
Resins, epoxy 20-30 part
Epoxy resin diluent is an amount of
Above-mentioned material mix grinding is evenly promptly made A
Finish paint B partly is a polyamide resin.During use A, B be mixed in proportion and add an amount of T-31 siccative and can be used as finish paint and use.
The mensuration of example 3. polyaniline paint film adhesions (drawing the circle method)
The priming paint of example 1 preparation is brushed equably on cold-rolled steel sheet, measures sticking power with drawing the circle method after the drying at room temperature.Sticking power divides 7 grades, and 1 grade best, and 7 grades the poorest.Fig. 1 is the photo after polyaniline paint film adhesion (the drawing the circle method) test, and through the test of coating quality supervision and inspection center, ocean, test result shows that priming paint sticking power of the present invention is 1 grade.
The mensuration of example 4. polyaniline paint film impact resistances
The priming paint of example 1 preparation is brushed equably on cold-rolled steel sheet, measures with shock-resistant method after the drying at room temperature.Fig. 2 is the paint film photo of polyaniline paint film after the test of (50cm) impact strength, and this photo shows priming paint of the present invention paint film flawless, wrinkle and peeling phenomenon after shock test.
The mensuration of example 5. polyaniline paint film flexibilities
The priming paint of example 1 preparation is brushed equably on cold-rolled steel sheet, measures paint film flexibility with pliable and tough method after the drying at room temperature.Fig. 3 is the photo of polyaniline paint film after (1mm) anti-snappiness test, and this photo shows that the snappiness of priming paint of the present invention is fine.Its paint film has no reticulate pattern, crackle and peels off behind the flexibility test.
Example 6. anti-3%NaCl solution soaking test and finish paint contrasts
The priming paint of example 1 preparation is brushed equably on cold-rolled steel sheet, after the drying at room temperature, coats different finish paints.Then being coated with steel plate was soaked 7 days in 3%NaCl solution soaking solution, to contrast the effect of various finish paints.Fig. 4 soaks the simultaneous test photo for the white colour finish paint, and left photo is that polyaniline priming paint+finish paint has no corrosion after the test of 3%NaCl solution soaking, and the right side is common rust-inhibiting paint obviously corrosion foaming after the test of 3%NaCl solution soaking of no polyaniline priming paint.As seen finish paint of the present invention is best.The corrosion of having bubbled after test of common rust-inhibiting paint.
The Corrosion Protection of example 7. salt-fog tests test polyaniline paint
The priming paint of example 1 preparation is brushed equably on cold-rolled steel sheet, then, coat by example 2 preparations finish paint.After the drying at room temperature, mark " X " shape cut that penetrates paint film, carry out 500 hours salt-fog tests then.Fig. 5 is that score line place, 500 hours salt-fog test test backs has corrosion, but does not spread to the next door.Fig. 6 photo is that the polyaniline lacquer is coated with facial mask, common rust-inhibiting paint edge sealing, and the polyaniline paint film is not seen corrosion after the salt-fog test, but the corrosion of common rust-inhibiting paint edge sealing.As seen the present invention obviously is better than common lacquer after salt-fog test test in 500 hours.

Claims (5)

  1. By a kind of priming paint and therewith the finish paint that matches of the priming paint preventing metal corrosion of forming elements such as a kind of not leaded, chromium, zinc jointly paint.
  2. 2. the mentioned priming paint preparation method of claim 1 is, aniline is in-situ polymerization in the slip of nonconducting macromolecule filming material, filler and solvent composition, forms priming paint.
  3. 3. the mentioned finish paint of claim 1 is made up of nonconducting macromolecule filming material, inorganic or organic powder, solvent etc.
  4. 4. the mentioned inorganic or organic powder of claim 3 mixture that is one or more following powders: the silica-gel powder of talcum powder, titanium dioxide, ground barium sulfate, mica powder, Paris white, brown iron oxide, calcium ion-exchanged and Zeo-karb powder.
  5. 5. other mentioned macromolecule resin of claim 3 comprises Resins, epoxy, aminoresin, urethane resin, Synolac, acrylic resin, vibrin, fluorine resin and synthetic rubber coating etc.
CN200910074106A 2009-04-09 2009-04-09 Preparation method of heavy metal-free anticorrosive paint, finish paint and corresponding primer Pending CN101659803A (en)

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CN200910074106A CN101659803A (en) 2009-04-09 2009-04-09 Preparation method of heavy metal-free anticorrosive paint, finish paint and corresponding primer

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Application Number Priority Date Filing Date Title
CN200910074106A CN101659803A (en) 2009-04-09 2009-04-09 Preparation method of heavy metal-free anticorrosive paint, finish paint and corresponding primer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102260423A (en) * 2011-07-18 2011-11-30 苏州吉人漆业有限公司 Alcohol-soluble phosphate high temperature resistant long-acting anti-corrosive paint and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102260423A (en) * 2011-07-18 2011-11-30 苏州吉人漆业有限公司 Alcohol-soluble phosphate high temperature resistant long-acting anti-corrosive paint and preparation method thereof

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Application publication date: 20100303