CN101659347B - Minitype automatic sample storing cabinet for storing steel sample - Google Patents
Minitype automatic sample storing cabinet for storing steel sample Download PDFInfo
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- CN101659347B CN101659347B CN2009102721032A CN200910272103A CN101659347B CN 101659347 B CN101659347 B CN 101659347B CN 2009102721032 A CN2009102721032 A CN 2009102721032A CN 200910272103 A CN200910272103 A CN 200910272103A CN 101659347 B CN101659347 B CN 101659347B
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Abstract
The invention relates to the technical field of stereoscopic warehouses, in particular to a minitype automatic sample storing cabinet for storing steel samples. A tray cross transfer device is arranged on a lifting car and can be used for storing a tray to a sample storing rack from the car or fetching the tray to the lifting car from the sample storing rack; 2-10 sample boxes are put on the tray; the lower end of each sample box is provided with a push handle; the tray and the lifting car are provided with track slots; and the push handle of the sample box passes through the tray and the track slot of the lifting car to be matched with sorting equipment. The sorting equipment comprises a positioning mechanism and a sorting mechanism. A plurality of sample boxes are placed on the tray, thereby facilitating the classified storage of the samples, and an appointed sample box can independently and automatically pass in and out, thereby facilitating the effective sorting of the samples. The sample storing rack is arranged at both sides of a fetch car respectively in order to increase the use efficiency of the fetch car; and the device runs stably.
Description
Technical field
The present invention relates to the tiered warehouse facility technical field, relate in particular to and a kind ofly can be applicable to smelter iron and steel laboratory, the small-sized automatic storage sample cabinet of the automatic storage and the letter sorting of steel sample.
Background technology
The sample in smelter iron and steel laboratory comprises that the management of iron sample, steel sample and slag specimen is an important ring of steel quality management, is the original foundation that reinspection or compliance test are provided when quality objection occurring.At present domesticly generally adopt simple sample storage rack, will be equipped with to move on the frame after the sample classification is labelled by the operative employee and deposit, labour intensity is big, manages loaded down with trivial detailsly, easily makes mistakes.
Tiered warehouse facility owing to have very high space availability ratio, easily go into the outbound ability, adopt computing machine to carry out control and management to be beneficial to characteristics such as implementing automatic management, become indispensable storage technique in logistics and the production control, be widely used in fields such as aerospace, machinery, medicine, harbour at present.Because the difference of storage material and the difference of memory requirement, the tiered warehouse facility of different field all has the different requirements of depositing, the requirement that iron and steel laboratory sample is deposited is more special, need its sample is carried out classification and storage and can classify sorting out, at present, also there be not a kind of tiered warehouse facility technology and product to come out at steel sample storage and letter sorting.
Summary of the invention
At the problems referred to above, the object of the present invention is to provide a kind of reduce labour intensity, can be as required with steel sample classification and storage and the Minitype automatic sample storing cabinet for storing steel sample sorted out.
For achieving the above object, the technical scheme that the present invention takes is: a kind of Minitype automatic sample storing cabinet for storing steel sample, include steel sample come in and go out cabinet with gathering hole, be provided in the gathering hole periphery discrepancy cabinet facility, be located at the multilayer storage sample frame that is used for storage trays in the storage sample cabinet, the lifting mechanism and the Automatic Storage Management system of the lift cart of vertical lift, driving lift cart in the tunnel between the storage sample frame; It is characterized in that: described lift cart is provided with the pallet Traverse Displacement Unit, pallet side two all is provided with groove, the pallet Traverse Displacement Unit is provided with ratchet, and ratchet and groove fit can deposit pallet in to the storage sample frame or from the storage sample frame from lift cart and be taken on the lift cart; Be placed with 2~10 sample boxes that hold steel sample on the pallet, sample box lower end is provided with handle, pallet and lift cart are provided with rail groove, sample box handle passes pallet and lift cart rail groove and cooperates with sorting equipment on being arranged on lift cart, sorting equipment include detent mechanism, cooperate with detent mechanism sort out mechanism, detent mechanism will be sorted out mechanism location and move to and specify sample box below, and the pushing block of sorting out mechanism cooperates drive appointment sample box to enter or stretches out gathering hole with the handle of sample box; The action of lift cart, pallet Traverse Displacement Unit, sorting equipment is by the storage management system automatic guidance.
Described detent mechanism includes positioning motor and positioning and driving mechanism, positioning motor is fixed on the lift cart, positioning and driving mechanism comprises Positioning Gear, positioning cylinder tooth bar, the mobile cover in location, Positioning Gear is connected in the positioning motor rotating shaft, the positioning cylinder tooth bar is parallel to the orientation of sample box and is provided with and meshes with Positioning Gear, the location is moved and is enclosed within on the positioning cylinder tooth bar, and the location is moved to put and connected the described mechanism that sorts out.
Described sort out mechanism comprise the upper end be the pushing block of groove type, with pushing block connect into single-piece sort out motor, cooperate with pushing block sort out transmission device, sort out transmission device by sorting out gear, sort out the cylinder tooth bar, sorting out to move to overlap and form, sort out to move to be enclosed within and sort out on the cylinder tooth bar, pushing block is connected to sort out to move and puts together with sorting out motor, the rotating shaft of sorting out motor with sort out gear and be connected, sort out gear and sort out the engagement of cylinder tooth bar; The groove of pushing block upper end cooperates with the handle of specifying the sample box, sorts out motor action drive pushing block and will specify the sample box to release or the forward operation mouth.
Described pallet Traverse Displacement Unit comprises traversing motor, sprocket wheel, chain and ratchet, traversing motor is fixedly mounted on the lift cart, traversing motor-driven sprocket rotation, chain and sprocket engagement transmission, two head ends of chain homonymy are connected with ratchet, and traversing motor rotation can drive pallet side travel together after ratchet stretched into groove.
Described storage management system includes industrial computer, PLC controller and detecting device, industrial computer is used for the processing of man-machine exchange message, industrial computer and PLC controller are done and are electrically connected, described detecting device comprises the height grating of measuring the lift cart adjustable height, measure the travel switch whether pallet put in place on the storage sample frame and measure the spacing emergency stop switch whether the sample box is pushed out to limit position, detecting device sends to the PLC controller with detection signal, and the PLC controller is according to the action of the corresponding control of detection signal lifting mechanism, pallet Traverse Displacement Unit, sorting equipment.
Described lifting mechanism adopts four chain suspension modes, and lift cart is respectively adorned a locating wheel for four jiaos.
Be provided with anti-pier bottom spring and rubber cushion blocks under the described lifting mechanism.
Described storage sample frame is two row from top to bottom, the tunnel oscilaltion of lift cart between two row storage sample framves.
Be placed with 2~10 sample boxes on described each pallet.
The present invention adopts and places a plurality of sample boxes on the same pallet, is convenient to the sample classification and storage, avoids mixing the sample phenomenon and takes place, and can independently pass in and out appointment sample box automatically, is convenient to effective letter sorting of sample; Storage sample frame branch is located at the both sides of lift cart, can improve the service efficiency of access dolly; Lift cart adopts four chain suspensions, can avoid lift cart to tilt forward and back, and improves load capacity, and respectively adorns a locating wheel in four jiaos in dolly, can guarantee the accurate positioning of access dolly.
Description of drawings
Fig. 1 is an embodiment of the invention structural representation;
Fig. 2 for lift cart, pallet Traverse Displacement Unit in the embodiment of the invention, sort out the front elevation of mechanism;
Fig. 3 for lift cart, pallet Traverse Displacement Unit in the embodiment of the invention, sort out the birds-eye view of mechanism;
Fig. 4 is that the sample box of the embodiment of the invention is released end position figure;
Fig. 5 is lift system and a pallet Traverse Displacement Unit structural representation in the embodiment of the invention;
Fig. 6 sorts out structural scheme of mechanism in the embodiment of the invention;
Fig. 7. be storage management system schematic diagram in the embodiment of the invention;
Description of symbols among the figure: 1-storage sample frame, 2-sample box, 3-pallet, the 4-lift cart, 5-promotes chain, and 6-promotes motor, the 7-gathering hole, 8-height grating, 9-handle, 10-sorts out motor, 11-positioning motor, 12-positioning cylinder tooth bar, 13-Positioning Gear, 14-are sorted out and are moved cover, and 15-moves cover in the location, 16-rail groove, 17-are sorted out the cylinder tooth bar, and 18-sorts out gear, the 19-pushing block, the 20-bevel gear, the traversing motor of 21-, 22-pallet groove, the 23-ratchet, the traversing chain of 24-, the traversing sprocket wheel of 25-, 26-locating wheel.
The specific embodiment
In order to understand the present invention better, below in conjunction with drawings and Examples technical scheme of the present invention is described further, referring to Fig. 1 to Fig. 7:
By the small-sized automatic storage sample cabinet of steel sample of the invention process, automatic storage sample cabinet is provided with one and is used for the gathering hole 7 that steel sample goes out warehouse-in, in order to reduce labor intensity, the warehouse-in mechanical facility is equipped with out at gathering hole 7 peripheries, such as the crawler type conveyer, storage sample frame 1 is set being used for storage trays 3 in the cabinet, storage sample frame 1 comprises base, with base bonded assembly skeleton, be connected the bracing frame side plate, front and back panel and the top cover that are used for storage tray 3 on the skeleton.Storage sample frame 1 is two to be listed as the multiple-structure that formula from top to bottom is provided with, and two 1 on row storage sample framves leave the tunnel for lift cart 4 vertical lifts, and the storage sample frame was located at the both sides of access dolly in 1 minute, can improve the service efficiency of access dolly.Lift cart 4 is driven by lifting mechanism, lifting mechanism mainly includes and promotes motor 6, promotes chain 5, tilt forward and back and improve load capacity for fear of lift cart 4, present embodiment adopts the mode of four chains, 5 suspension lifting dollies 4, promoting motor 6 driving lifting chains 5 moves up and down to realize the lifting of lift cart 4, lift cart is respectively adorned a locating wheel 26 for 4 four jiaos, locating wheel 26 can only move up and down along the pillar that is close to and can not parallel motion like this, thereby has guaranteed operating steadily of lift cart 4; Momentum when being provided with anti-pier bottom spring and rubber cushion blocks under the lifting mechanism and being used to reduce lift cart 4 and descending.
Because storage sample frame 1 is a multiple-structure, need to finish by lift cart 4 oscilaltions pallet 3 is deposited to the assigned address of storage sample frame 1, or taking off pallet 3 from storage sample frame 1 assigned address exports gathering hole 7 to, in this process, to finish the side travel of pallet 3 between storage sample frame 1 and lift cart 4 the pallet Traverse Displacement Unit must be set, the pallet Traverse Displacement Unit is installed on the lift cart 4, it comprises traversing motor 21, traversing sprocket wheel 25, traversing chain 24 and ratchet 23, traversing motor 21 is fixed on the lift cart 4, traversing motor 21 is by driving bevel gear 20 and traversing sprocket wheel 25 transmissions, traversing chain 24 and traversing sprocket wheel 25 engaged transmission, two head ends of traversing chain 24 homonymies are connected with ratchet 23, pallet 3 avris are provided with pallet groove 22 accordingly, after ratchet 23 stretches into pallet groove 22, traversing motor 21 rotates and just can drive pallet 3 side travel together, deposit and get in the process, traversing motor 21 turn to difference, thereby realizing that ratchet 23 cooperates with pallet groove 22 pallet 3 deposited in to storage sample frame 1 or from storage sample frame 1 from lift cart 4 is taken on the lift cart 4.In order to keep the traversing balance of pallet 3, traversing chain 24 is provided with two covers, is distributed in pallet 3 both sides, and each drives bevel gears 20 by a traversing motor 21 and drives traversing sprocket wheel 25 transmissions.
Because the variety of steel sample classification for fear of mixed sample generation, is placed with 2~10 sample boxes 2 that hold steel sample on same pallet 3, and each sample box 2 can independently pass in and out automatically, so that effective letter sorting of sample.The number of sample box 2 is unsuitable too many, and the too many then program that can make management classification is complexity too, then can not improve the efficient of its letter sorting very little, and the number of sample box 2 is 5 in the present embodiment.Sample box 2 lower ends are provided with handle 9, pallet 3 is provided with the rail groove 16 that runs through pallet thickness, the number of rail groove is consistent with the number of sample box 2, and the rail groove 16 that sample box handle 9 passes on pallet and the lift cart cooperates with sorting equipment on being arranged on lift cart 4.
Sorting equipment includes detent mechanism and sorts out mechanism, and detent mechanism comprises positioning motor 11 and positioning and driving mechanism, sorts out mechanism and is connected on the positioning and driving mechanism.Positioning motor 11 is fixed on the lift cart 4, positioning and driving mechanism moves cover 15 by Positioning Gear 13, positioning cylinder tooth bar 12, location and forms, Positioning Gear 13 is connected in positioning motor 11 rotating shafts, positioning cylinder tooth bar 12 is parallel to the 2 orientation settings of sample box and meshes with Positioning Gear 13, the location is moved cover 15 and is enclosed within on the positioning cylinder tooth bar 12, and the location is moved and connected the described mechanism that sorts out on the cover 15.
Sort out mechanism comprise the upper end be the pushing block 19 of groove type, with pushing block 19 connect into single-piece sort out motor 10, cooperate with pushing block 19 sort out transmission device, sort out transmission device by sorting out gear 18, sort out cylinder tooth bar 17, sorting out and move cover 14 and form, sort out and move cover 14 and be enclosed within and sort out on the cylinder tooth bar 17, pushing block 19 is connected to sort out and moves on the cover 14 together with sorting out motor 10, the rotating shaft of sorting out motor 10 with sort out gear 18 and be connected, sort out gear 18 and sort out 17 engagements of cylinder tooth bar; The groove of pushing block 19 upper ends cooperates with the handle 9 of specifying sample box 2, sorts out motor 10 actions and drives pushing blocks 19 and will specify sample box 2 to release or forward operation mouths 7, and sorting equipment disposes position transduser and limit switch reaches the accuracy of locating to guarantee moving of sample box 2.
The location of the moving of the lifting of lifting mechanism, pallet Traverse Displacement Unit, sorting equipment and sorting out by the storage management system automatic guidance, storage management system includes industrial computer, PLC controller and detecting device, industrial computer is used for the processing of man-machine exchange message, such as the input of instruction, the demonstration that access is finished etc., industrial computer and PLC controller are done and are electrically connected.Described detecting device comprises the height grating 8 of measuring lift cart 4 adjustable heights, measure the travel switch whether pallet 3 put in place on storage sample frame 1 and measure the spacing emergency stop switch whether sample box 2 is pushed out to limit position, detecting device sends to the PLC controller with detection signal, and the PLC controller is according to the action of the corresponding control of detection signal lifting mechanism, pallet Traverse Displacement Unit, sorting equipment.The PLC controller promotes motor 6, traversing motor 21, positioning motor 11 and sorts out motor 10 by Frequency Converter Control respectively, and the hatch door motor of gathering hole 7.
The working process of the embodiment of the invention is:
(1) storage of sample:
A. input is got and is specified empty sample box 2 instructions on the guidance panel of storage management system;
B. lifting mechanism drives lift cart 4 liftings to storage sample frame 1 height that free sample box 2 is arranged, traversing motor 21 actions of pallet Traverse Displacement Unit, and the ratchet 23 on the traversing chain 24 blocks pallet groove 22, and will to be loaded with the pallet 3 of sky sample box traversing to lift cart 4;
E. gathering hole 7 is opened, and carries the steel sample of coming to put into the crawler type conveyer and specifies in the sample box 2;
F. on the guidance panel of storage management system, import store instruction;
G. mechanism for sorting is got back on the pallet 3 that is positioned at lift cart 4 sample box 2 is traversing inward, and gathering hole 7 is closed simultaneously;
H. lifting mechanism drives lift cart 4 liftings and gets the height at pallet 3 places;
I. the pallet Traverse Displacement Unit is traversing to storage sample frame 1 assigned address with pallet 3.
(2) taking-up of sample:
A. the input of the guidance panel on the guidance panel of storage management system sampling instruction;
B. lifting mechanism drives lift cart 4 liftings to the height of specifying pallet 3 places, traversing motor 21 actions of pallet Traverse Displacement Unit, and it is traversing to lift cart 4 with pallet 3 that the ratchet 23 on the traversing chain 24 blocks pallet groove 22;
C. lifting mechanism drives lift cart 4 liftings to gathering hole 7 height;
D. the pallet Traverse Displacement Unit is traversing outward to gathering hole 7 with pallet 3, or mechanism for sorting will specify sample box 2 to be pushed out to gathering hole 7 outward;
E. gathering hole 7 is opened, sampling.
Above disclosed only is preferred embodiment of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalence of being done according to the present patent application claim changes, and still belongs to protection scope of the present invention.
Claims (9)
1. Minitype automatic sample storing cabinet for storing steel sample, include steel sample go out warehouse-in with gathering hole (7), be provided in gathering hole (7) periphery the discrepancy library facilities, be located at the multilayer storage sample frame (1) that is used for storage trays (3) in the storage sample cabinet, the lifting mechanism and the storage management system of the lift cart (4) of vertical lift, driving lift cart (4) in the tunnel between storage sample frame (1); It is characterized in that: described lift cart (4) is provided with the pallet Traverse Displacement Unit, the pallet Traverse Displacement Unit is provided with ratchet (23), the two that is parallel to pallet (3) dual-side of ratchet (23) moving direction all is provided with pallet groove (22), and ratchet (23) cooperates with pallet groove (22) can finish pallet (3) moving on lift cart (4) and between storage sample frame (1); Be placed with 2~10 sample boxes (2) that hold steel sample on the pallet (3), sample box (2) lower end is provided with handle (9), pallet (3) and lift cart (4) are provided with rail groove (16), sorting equipment on the handle (9) of sample box (2) passes rail groove (16) and is arranged on lift cart (4) cooperates, sorting equipment includes detent mechanism, what cooperate with detent mechanism sorts out mechanism, detent mechanism will be sorted out mechanism location and move to and specify sample box (2) below, and the pushing block (19) of sorting out mechanism cooperates drive appointment sample box (2) to enter or stretches out gathering hole (7) with the handle (9) of sample box (2); The action of lifting mechanism, pallet Traverse Displacement Unit, sorting equipment is controlled by storage management system.
2. Minitype automatic sample storing cabinet for storing steel sample according to claim 1, it is characterized in that: described detent mechanism includes positioning motor (11) and positioning and driving mechanism, positioning motor (11) is fixed on the lift cart (4), positioning and driving mechanism comprises Positioning Gear (13), positioning cylinder tooth bar (12), cover (15) is moved in the location, Positioning Gear (13) is connected in positioning motor (11) rotating shaft, positioning cylinder tooth bar (12) is parallel to sample box (2) orientation setting and meshes with Positioning Gear (13), the location is moved cover (15) and is enclosed within on the positioning cylinder tooth bar (12), and the mobile cover in location (15) is gone up and connected the described mechanism that sorts out.
3. Minitype automatic sample storing cabinet for storing steel sample according to claim 1, it is characterized in that: the described mechanism that sorts out comprises that the upper end is the pushing block (19) of groove type, connect into single-piece with pushing block (19) and sort out motor (10), what cooperate with pushing block (19) sorts out transmission device, sort out transmission device by sorting out gear (18), sort out cylinder tooth bar (17), sort out and move cover (14) composition, sort out and move cover (14) and be enclosed within and sort out on the cylinder tooth bar (17), pushing block (19) is connected to sort out and moves on the cover (14) together with sorting out motor (10), the rotating shaft of sorting out motor (10) with sort out gear (18) and be connected, sort out gear (18) and sort out cylinder tooth bar (17) engagement; The groove of pushing block (19) upper end cooperates with the handle (9) of specifying sample box (2), sorts out motor (10) action drive pushing block (19) and will specify sample box (2) to release or forward operation mouth (7).
4. Minitype automatic sample storing cabinet for storing steel sample according to claim 1, it is characterized in that: described pallet Traverse Displacement Unit comprises traversing motor (21), traversing sprocket wheel (25), traversing chain (24) and ratchet (23), traversing motor (21) is fixedly mounted on the lift cart (4), traversing motor (21) drives traversing sprocket wheel (25) and rotates, traversing chain (24) and traversing sprocket wheel (25) engaged transmission, two head ends of traversing chain (24) homonymy are connected with ratchet (23), and ratchet (23) stretches into pallet groove (22) the traversing motor in back (21) rotation can drive pallet (3) side travel together.
5. Minitype automatic sample storing cabinet for storing steel sample according to claim 1, it is characterized in that: described storage management system includes industrial computer, PLC controller and detecting device, industrial computer is used for the processing of man-machine exchange message, industrial computer and PLC controller are done and are electrically connected, described detecting device comprises the height grating (8) of measuring lift cart (4) adjustable height, measure the travel switch whether pallet (3) puts in place on storage sample frame (1), and whether measurement sample box (2) is pushed out to the spacing emergency stop switch of limit position, detecting device sends to the PLC controller with detection signal, and the PLC controller is according to the corresponding control of detection signal lifting mechanism, the pallet Traverse Displacement Unit, the action of sorting equipment.
6. Minitype automatic sample storing cabinet for storing steel sample according to claim 1 is characterized in that: described lifting mechanism adopts four lifting chains (5) suspension lifting dollies (4), and lift cart is respectively adorned a locating wheel (27) for (4) four jiaos.
7. Minitype automatic sample storing cabinet for storing steel sample according to claim 1 is characterized in that: be provided with anti-pier bottom spring and rubber cushion blocks under the described lifting mechanism.
8. Minitype automatic sample storing cabinet for storing steel sample according to claim 1 is characterized in that: described storage sample frame (1) is two row from top to bottom, the tunnel oscilaltion of lift cart (4) between two row storage sample framves (1).
9. Minitype automatic sample storing cabinet for storing steel sample according to claim 1 is characterized in that: be placed with 5 sample boxes (2) on described each pallet (3).
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CN2009102721032A CN101659347B (en) | 2009-09-15 | 2009-09-15 | Minitype automatic sample storing cabinet for storing steel sample |
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CN2009102721032A CN101659347B (en) | 2009-09-15 | 2009-09-15 | Minitype automatic sample storing cabinet for storing steel sample |
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CN101659347B true CN101659347B (en) | 2011-09-28 |
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CN111086814A (en) * | 2019-12-31 | 2020-05-01 | 上海中冶横天智能科技股份有限公司 | Robot sampling and lofting, labeling and material rack caching system and working method thereof |
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