CN101637876B - Full-automatic feeder of gang tool numerical control lathe - Google Patents
Full-automatic feeder of gang tool numerical control lathe Download PDFInfo
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- CN101637876B CN101637876B CN2009101872567A CN200910187256A CN101637876B CN 101637876 B CN101637876 B CN 101637876B CN 2009101872567 A CN2009101872567 A CN 2009101872567A CN 200910187256 A CN200910187256 A CN 200910187256A CN 101637876 B CN101637876 B CN 101637876B
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- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 50
- 238000011068 loading method Methods 0.000 claims description 32
- 238000001514 detection method Methods 0.000 claims description 9
- 238000003754 machining Methods 0.000 claims description 5
- 210000005056 cell body Anatomy 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000005856 abnormality Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 239000012237 artificial material Substances 0.000 description 1
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- 230000002950 deficient Effects 0.000 description 1
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Abstract
The invention relates to a full-automatic feeder of a gang tool numerical control lathe. The front end of a main shaft is sleeved on the outer wall of a clamp device; a supporting sleeve is sleeved on the inner walls of the clamp device and the main shaft; a pushing bar of a pushing cylinder is sleeved on the inner wall at the other end of the supporting sleeve which is provided with a feeding hole communicated with a stock chute; and a feeding cylinder drives and connects with the stock chute. The full-automatic feeder of the gang tool numerical control lathe has simple structure, the main shaft and the supporting sleeve are sleeved behind the clamp device to form a working piece passage; and a bar stock is driven by the feeding cylinder to accurately enter the supporting sleeve and then is pushed by the pushing cylinder to move and be clamped by the clamp device for processing. The full-automatic feeder of the gang tool numerical control lathe adopts a main-shaft rear-end feeding mode to ensure the enough operation space of a front-end cutter holder of the main shaft, selects the cylinder with lower cost to feed, occupies small space and adopts the feeding cylinder with an inclined angle of 11 degrees to fully prevent working pieces from being overlapped and avoid abnormality in automatic operation process so as to realize automatic feeding.
Description
One, technical field:
The present invention relates to feeder, particularly with row-knife numerical control car be used automatic charging machine.
Two, background technology:
The application of numerical control car is along with the progress of development in science and technology is more and more universal, and it has progressively captured the field of mechanical processing industry with advantages such as the converted products precision are high, efficient is high, cost performance is high, complex-shaped.Along with popularizing of using of numerical control car and deeply, supporting with it automatic feed mechanism also seems by for important.
Because lathe producer only provides lathe usually, material loading part can only be leaned on craft.
Current automatic charging machine for numerically controlled lathe configuration all is to be main to add section chief's bar (usually between the 800-3500mm).For the processing bar product of length L＜150, product demand all is a batch machining, according to requirement of products, through cut-out in batches, treats the numerical control Vehicle Processing.Long bar automatic charging machine can not satisfy the needs of this series products; Can only processed product sending into one by one be carried out continuous production operation in the chuck through manual work, the basic sequence of operation is: workpiece-clamping work pieces-close protective door-start-up routine-open protective door-unload workpiece is installed.
Visible by the above-mentioned sequence of operation: 1) process is loaded down with trivial details, a people one machine, and the people stops, and working (machining) efficiency is low.
2) staff labor intensity is high, and fatiguability has potential safety hazard.3) owing to be that artificial clamping workpiece is prone to position error and sees Fig. 1, cause defective for the product precision, influence product quality, qualification rate is low.
If replace artificial material loading, in the world at present material loadings such as manipulators that adopt replace manual work more.But because the cost of this series products is very high, 100,000 or more even higher, this just brings pressure to entreprise cost, and the scope of use has limitation usually.
Three, summary of the invention
The objective of the invention is to overcome above-mentioned not enough problem, a kind of full-automatic feeder of gang tool numerical control lathe is provided, simple in structure, fully automatic feeding reduces labour intensity, improves product quality and production efficiency.
The present invention for realizing the technical scheme that above-mentioned purpose adopted is: full-automatic feeder of gang tool numerical control lathe; Front-end of spindle is sleeved on the cartridge device outer wall; Cartridge device and main shaft inwall suit support set, support set other end inwall suit pusher cylinder push-rod has charging aperture on the support set; Charging aperture is communicated with hopper, and the material loading air cylinder driven connects hopper.
Said material loading cylinder adopts the material loading cylinder that has the inclination angle, the preferred 11 ° of inclination angles of inclination angle angle.
Said hopper is that the adjustable length plate washer is housed in the cell body, and cylinder push-rod drives and connects the cylinder supporting plate, and adjustable guiding slide bar is housed on the cylinder supporting plate.
Said support set charging aperture place is equipped with material detection device.
The PLC control device also is housed on the said body, and the PLC control flow is: lathe is for preparing machining state, and at first chuck is opened; The material to be processed of being about on the material loading cylinder in the hopper pushes to support set, and the checkout gear that the material loading cylinder carries detects stroke and puts in place, and material detection device detects in the support set whether material is arranged; Have and expect that then the pusher cylinder moves ahead, promote the material feeding to be processed in the support set, the checkout gear that the pusher cylinder carries detects stroke and puts in place; Back, cutter platform location chuck clamps material to be processed, and the pusher cylinder is retreated, and pusher cylinder backward travel detects and puts in place; Carry out workpiece processing; Machine the back circulation and finish, wherein all detections are not in place, all will quit work.
Full-automatic feeder of gang tool numerical control lathe of the present invention, simple in structure, suit main shaft and support set behind cartridge device; Form work passage; By the material loading air cylinder driven bar is accurately got in the support set, promote and walk to cartridge device then by the pusher cylinder and clamp, process again.Adopt the rear-end of spindle feeding style, guarantee that the operation of front-end of spindle cutter platform has enough spaces.Select for use lower-cost cylinder to realize feeding, and it is little to take up room, and adopts 11 ° of inclination angle material loading cylinders, can avoid workpiece overlapping fully, guarantees can not occur unusually in the running automatically, and realize automatic charging.
Because the size of product is different, hopper is designed to adjustable state.Axial motion does not take place in order to guarantee workpiece in cylinder supporting plate place; Be designed to adjustable center distance slide bar and fairlead, prevent the collision that axial motion takes place, held up into support running-on place at workpiece simultaneously sense switch is housed; Avoid potential safety hazard, adapt to different length size product.
Material loading cylinder of the present invention, charging cylinder are accurately controlled by the PLC control device; Control accuracy is high, has realized the fully automatic feeding of bulk article single-piece work circulation, and as long as the operator is the timing measurement size; Guarantee the product precision just can, liberated the heavy manual labor of operator; Can realize people's multimachine.According to the situation that actual production is followed the tracks of, an operator can keep an eye on 4 numerical control cars at least, greatly reduces artificial use cost, has saved a large amount of labour costs; Constant product quality can satisfy the more product of high-precision requirement, has improved efficient greatly, has reduced cost.
Four, description of drawings:
Fig. 1 is traditional product processing sketch map.
Fig. 2 is a structural representation of the present invention.
State diagram when Fig. 3 uses for material loading cylinder of the present invention.
Fig. 4 is a material loading cylinder material loading sketch map of the present invention.
Fig. 5 is a user mode reference diagram of the present invention.
Fig. 6 is a control flow chart of the present invention.
Five, the specific embodiment
Like Fig. 2, the full-automatic feeder of gang tool numerical control lathe shown in 3, main shaft 4 front end sleeves are contained in the outer wall of cartridge device 5, cartridge device 5 and main shaft 4 inwall suit support sets 2; Support set 2 other end inwall suit pusher cylinders 1 push rod; Have charging aperture 9 on the support set 2, charging aperture 9 is communicated with hopper 8, and material loading cylinder 10 drives and connects hopper 8; Hopper is as shown in Figure 4; Adjustable length plate washer 16 is housed in the cell body 8, and the push rod 11 of material loading cylinder drives and connects material loading cylinder supporting plate 15, through slide bar guide pin bushing 14 adjustable guiding slide bar 13 is installed on the material loading cylinder supporting plate 15; The material loading cylinder adopts the material loading cylinder that has 11 ° of inclination angle push rods, and support set charging aperture place is equipped with material detection device 12.As shown in Figure 5 when the present invention uses, with fully automatic feeding machine assembling of the present invention, feeder of the present invention is installed cylinder support plate 20 and support set support plate 22 through support 18 on the body 17; Cylinder support plate fixed installation pusher cylinder, support set support plate fixed installation support set is installed postive stop baffle 21 on the pusher cylinder adjustable-length push rod; The support both sides are placed regulator cubicle 19 and material loading cylinder 10 respectively, and the material to be processed in the cartridge device contacts with cutter platform location 6, in the body of below, cutter platform location pulp-collecting box 7 are housed; By the control of PLC control device, the PLC control procedure is seen Fig. 6 during work, and lathe is for preparing machining state; At first chuck is opened, and the material to be processed 3 of being about on the material loading cylinder in the hopper pushes to support set, and the checkout gear that the material loading cylinder carries detects stroke and puts in place; Material detection device detects in the support set whether material is arranged, and has and expects that then the pusher cylinder moves ahead, and promotes the material feeding to be processed in the support set; The checkout gear that the pusher cylinder carries detects stroke and puts in place, and back, cutter platform location chuck clamps material to be processed, and the pusher cylinder is retreated; Pusher cylinder backward travel detects and puts in place, carries out workpiece processing, machines the back circulation and finishes; Wherein all detections are not in place, all will quit work.
Claims (6)
1. full-automatic feeder of gang tool numerical control lathe; It is characterized in that: front-end of spindle is sleeved on the cartridge device outer wall; Cartridge device and main shaft inwall suit support set, support set other end inwall suit pusher cylinder push-rod has charging aperture on the support set; Charging aperture is communicated with hopper, and the material loading air cylinder driven connects hopper.
2. full-automatic feeder of gang tool numerical control lathe according to claim 1 is characterized in that: the material loading cylinder adopts the material loading cylinder that has the inclination angle.
3. full-automatic feeder of gang tool numerical control lathe according to claim 1 is characterized in that: material loading cylinder inclination angle angle is 11 ° of inclination angles.
4. full-automatic feeder of gang tool numerical control lathe according to claim 1 is characterized in that: hopper is that the adjustable length plate washer is housed in the cell body, and the material loading cylinder push-rod drives and connects material loading cylinder supporting plate, and adjustable guiding slide bar is housed on the material loading cylinder supporting plate.
5. full-automatic feeder of gang tool numerical control lathe according to claim 1 is characterized in that: support set charging aperture place is equipped with material detection device.
6. full-automatic feeder of gang tool numerical control lathe according to claim 1 is characterized in that: the PLC control device also is housed on the body, and the PLC control flow is: lathe is for preparing machining state; At first cartridge device is opened, and the material to be processed of being about on the material loading cylinder push-rod in the hopper pushes to support set, and the checkout gear that the material loading cylinder carries detects stroke and puts in place; Material detection device detects in the support set whether material is arranged, and has and expects that then the pusher cylinder push-rod moves ahead, and promotes the material feeding to be processed in the support set; The checkout gear that the pusher cylinder carries detects stroke and puts in place, and back, cutter platform location cartridge device clamps material to be processed, and the pusher cylinder push-rod is retreated; Pusher cylinder push-rod backward travel detects and puts in place, carries out workpiece processing, machines the back circulation and finishes; Wherein all detections are not in place, all will quit work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101872567A CN101637876B (en) | 2009-09-04 | 2009-09-04 | Full-automatic feeder of gang tool numerical control lathe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101872567A CN101637876B (en) | 2009-09-04 | 2009-09-04 | Full-automatic feeder of gang tool numerical control lathe |
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| CN101637876A CN101637876A (en) | 2010-02-03 |
| CN101637876B true CN101637876B (en) | 2012-07-04 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717099A (en) * | 2012-07-05 | 2012-10-10 | 锦州万友机械部件有限公司 | Automatic material returning device for numerical control turning |
| CN103358166B (en) * | 2013-06-28 | 2015-07-08 | 苏州紫金港智能制造装备有限公司 | Flexible automatic distribution device for deformed bar materials |
| CN104002178B (en) * | 2014-05-27 | 2017-08-25 | 广州大正新材料科技有限公司 | A kind of manipulator feeding detection means |
| CN106965030A (en) * | 2017-05-01 | 2017-07-21 | 桐乡市百宝电子商务有限公司 | A kind of automatic charging clamp system of axle sleeve |
| CN108213897B (en) * | 2018-01-06 | 2020-09-11 | 赣州群星机械有限公司 | Clamp spring discharging mechanism of full-automatic assembly production line of synchronizer assembly |
| CN108974915B (en) * | 2018-07-13 | 2020-09-01 | 安徽派日特智能装备有限公司 | Automatic robot feeding and discharging device for lathe machining of automobile cylinder sleeve |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201558959U (en) * | 2009-09-04 | 2010-08-25 | 大连大显集团有限公司 | Full-automatic feeder for combo type numerical control latch |
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- 2009-09-04 CN CN2009101872567A patent/CN101637876B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201558959U (en) * | 2009-09-04 | 2010-08-25 | 大连大显集团有限公司 | Full-automatic feeder for combo type numerical control latch |
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Address after: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee after: DALIAN DEMAISHI PRECISION SHAFT CO.,LTD. Address before: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee before: Dalian Daxian Micro-shaft Co.,Ltd. |
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Effective date of registration: 20130225 Address after: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee after: Dalian Daxian Micro-shaft Co.,Ltd. Address before: 116620, No. 2, Liaohe East Road, Shuang D port, Liaoning, Dalian Patentee before: DALIAN DAXIAN GROUP Co.,Ltd. Patentee before: Dalian Daxian Micro-shaft Co.,Ltd. |
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Address after: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee after: DALIAN DEMAISHI PRECISION TECHNOLOGY Co.,Ltd. Address before: Hing Fat road Lushun Development Zone in Dalian City, Liaoning Province, No. 88 116052 Patentee before: DALIAN DEMAISHI PRECISION SHAFT CO.,LTD. |
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