CN101633181A - Electric control system for electronic panel saw - Google Patents
Electric control system for electronic panel saw Download PDFInfo
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- CN101633181A CN101633181A CN200810134443A CN200810134443A CN101633181A CN 101633181 A CN101633181 A CN 101633181A CN 200810134443 A CN200810134443 A CN 200810134443A CN 200810134443 A CN200810134443 A CN 200810134443A CN 101633181 A CN101633181 A CN 101633181A
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Abstract
The invention relates to an electronic panel saw control system, which comprises a PC computer for human-computer information exchange, and a programmable logic controller PLC and a servo drive system which are connected with the PC computer, and sawing equipment driven by a servo motor, wherein the PLC comprises a servo axis setting module and a sawing module; the servo axis setting module comprises an origin correction system, an inching moving system and a procedural moving system; and the sawing module comprises a manual sawing system, an ordinal sawing system and a procedural sawing system. The electronic panel saw control system closely combines each module in a program control system with a display interface and an instruction input device of the PC computer, so that the work of each procedure can be clearly and simply realized, and the operation is simpler and easier; and simultaneously, each module in a program control system device can be utilized to regulate the position of a servo axis and change the sawing mode in various forms according to own requirements, thus various work requirements can be met and the application range of the electronic panel saw control system can be widened.
Description
Technical field
The present invention relates to a kind of electronic control system of electronic panel saw, be meant the electronic control system of woodworking machinery electronic panel saw especially.
Background technology
In the middle of the present woodwork industry, traditional furniture field fabrication or the individual workship's making at every family undertaken by the carpenter are eliminated the big industrial production pattern of the employing precision equipment that replaces gradually.This phenomenon why occurs, mainly contain following reason: at first, big industrial production cost of manufacture is lower than making by hand, and the production time is short; Secondly, big industrial production adopts equipment critically, and the processing and fabricating precision of being undertaken by plant equipment is also obviously high a lot of than making by hand; In addition, adopt the processing of some wood furniture that Special Equipment carried out to make by hand and can't realize.Because above several reasons, the woodenware that Mechanized Processing is produced, furniture more and more are subjected to liking of people.But, carry out this high accuracy, large-scale mechanization is produced and just must be adopted corresponding process equipment, so, must adopt the process equipment of automated system control operation, electronic panel saw for example, just becoming must.But existing automatically controlled cut-to-size saw exists the versatility of hardware and software platform poor, lacks flexibility and autgmentability, and the deficiency that the speed of mainshaft is low can't further be enhanced productivity, and reduces production costs, and strengthens multiple demands such as the accuracy of manufacture.
Summary of the invention
The objective of the invention is to that the function that exists at the automated system of conditional electronic cut-to-size saw is simple, the deficiency of versatility, autgmentability difference, a kind of electric-control system of novel electronic cut-to-size saw is provided.
Solution of the present invention is: a kind of electric-control system of electronic panel saw comprises the PC that is used for man-machine information exchange, the Programmable Logic Controller PLC and the servo drive system that are connected with PC.And by the sawing device of driven by servomotor, described PLC comprises axis servomotor setting module and sawing module; Described axis servomotor setting module comprises origin correction system, crawl mobile system and program mobile system; Described sawing module comprises manual saw cutting system, order saw cutting system and program saw cutting system.
Described origin correction system constitutes by adjusting the command reception module and adjusting instruction sending module, adjusts the command reception module and accepts the data that axis servomotor is adjusted sent by PC, and adjusts instruction sending module and sends data to servomotor.
Described crawl mobile system comprises start-stop motion module and translational speed control module; The start-stop motion module is made of start-stop command reception module and start-stop instruction sending module, and the command reception module receives by what PC sent and opens moving or stop move, and instruction sending module will instruct the transmission servomotor; The translational speed control module is made up of translational speed command reception module and translational speed instruction sending module, translational speed command reception module receives the translational speed data of being sent by PC, and the translational speed instruction sending module sends data command to servomotor.
Described program mobile system comprises moving target position and translational speed data command receiver module and data command sending module, moving target position and translational speed data command receiver module receive the data command for final shift position of axis servomotor and translational speed that is sent by PC, and the numerical value instruction sending module sends instruction to servomotor.
Described manual saw cutting system comprises sheet data setting receiver module, sawing command reception module, deburring command reception module and command adapted thereto sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, deburring command reception module receives the whether deburring of being sent by PC and the setting of deburring amount, and instruction sending module sends the instruction that is received to sawing device.
Described order saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing state simulation module, and command adapted thereto sending module, described sheet material setting value receiver module receives the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, sawing state simulation module simulation goes out according to the existing data of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction sending module sends the instruction that is received to sawing device.
Described program saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing packing of orders module, sawing state simulation module, and instruction sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, sawing packing of orders module is enumerated combination with the sawing instruction that receives, sawing state simulation module simulation goes out according to the existing data of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction sending module sends the instruction that is received to sawing device.
Described control system also comprises the taskpad system, this taskpad system comprises a formula editor module, formula memory module and instruction sending module, described formula editor module is selected and layout the sawing mode of being stored, the sawing mode that the formula memory module is adopted when storing sawing formerly, instruction sending module will send sawing device to through the sawing instruction of selection and layout.
Effect of the present invention is: the present invention is by the display interface of each module in the program control system and PC and instruction inputting device is close combines, and can know the work of succinct each step of realization, and therefore operation is more simple and easy; Utilize each module of program control system device inside simultaneously, can carry out multiple multi-form axis servomotor position according to the needs of self and adjust and the sawing mode conversion, so can satisfy multiple work requirements, purposes is more extensive.
Description of drawings
Fig. 1 is a general structure block diagram of the present invention;
Fig. 2 is a system of the present invention running schematic diagram;
Fig. 3 is a data flowchart of the present invention;
Fig. 4 is an operational flowchart of the present invention.
The specific embodiment
Specific embodiments of the invention as shown in Figures 1 to 4, a kind of electric-control system of electronic panel saw, comprise the PC that is used for man-machine information exchange, the PLC Programmable Logic Controller that is connected by PC-Access opc server interface software with PC, by the servomotor of PLC by moving control module for controlling, and by the sawing device of driven by servomotor, described PLC comprises axis servomotor setting module and sawing module; Described axis servomotor setting module comprises origin correction system, crawl mobile system and program mobile system; Described sawing module comprises manual saw cutting system, order saw cutting system and program saw cutting system.
Described origin correction system constitutes by adjusting the command reception module and adjusting instruction sending module, adjusts the command reception module and accepts the numerical value that axis servomotor is adjusted that sent by PC, and adjusts instruction sending module numerical value is conducted to servomotor.
Described crawl mobile system comprises start-stop motion module and translational speed control module; The start-stop motion module is made of start-stop command reception module and start-stop instruction sending module, and the command reception module is accepted the starting of being sent by PC or stopped move, and instruction sending module will be instructed and be sent servomotor; The translational speed control module is made up of translational speed command reception module and translational speed instruction sending module, the translational speed data that the acceptance of translational speed command reception module is sent by PC, and the translational speed instruction sending module will be counted instruction and be sent servomotor to.
Described program mobile system comprises moving target position and translational speed data command receiver module and data command sending module, moving target position and translational speed data command receiver module receive the number saw instruction for final shift position of axis servomotor and translational speed of being sent by PC, and the data command sending module sends instruction to servomotor.
Described manual saw cutting system comprises sheet data setting receiver module, sawing command reception module, deburring command reception module and command adapted thereto sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, deburring command reception module receives the whether deburring of being sent by PC and the setting of deburring amount, and instruction is sent module and sent the instruction that is received to sawing device.
Described order saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing state simulation module, and instruction sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, sawing state simulation module simulation goes out according to the existing numerical value of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction sending module sends the instruction that is received to sawing device.
Described program saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing packing of orders module, sawing state simulation module, and instruction sending module, described sheet material setting value receiver module receives the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, sawing packing of orders module is enumerated combination with the sawing instruction that receives, sawing state simulation module simulation goes out according to the existing data of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction is sent module and sent the instruction that is received to sawing device.
Described control system also comprises the taskpad system, this taskpad system comprises a formula editor module, formula memory module and instruction sending module, described formula editor module is selected and layout the sawing mode of being stored, the sawing mode that the formula memory module is adopted when storing sawing formerly, instruction sending module will send sawing device to through the sawing instruction of selection and layout.
Concrete steps are as follows:
1. origin correction
At work, incorrect if discovery pushes away the origin position of shelves or saw carriage, then in the display frame of PC, click " axis servomotor " menu, enter error correction page correction origin position.Revise origin position and can set authority as required, behind the correct password of input, just can enter operation pages.In this page, after selecting to push away shelves, saw carriage, lifting platform option accordingly, utilize the input equipment of PC to push away a grade corrected value, saw carriage corrected value, the new value of lifting platform corrected value field input accordingly at the machine parameter place, use menu or direct after the carriage return by the F2 key that configures on the PC keyboard, then can start the former point operation that returns of this axis servomotor, simultaneously origin position is modified to new numerical value; Can stop to revise operation by the F3 key; Can make in the system all axis servomotors finish back former point operation by the F1 key, can stop to revise operation by the F3 key.Return key frame by the F10 key.
2. crawl moves
After choosing the axis servomotor that needs to adjust, choose again fast or move at a slow speed.The corresponding value back carriage return of input on corresponding hand push shelves speed field.After configuring speed, in crawl moved, the speed of service of each axis servomotor was restricted, can not reach servo maximum speed operation, use mouse or press F1 in the shortcut bar or F2 then can start servoly, after unclamping mouse, then stop, using keyboard operation also can finish.In this program, the manual operation function of tong also is provided, can tong be clamped by the F3 on the lower keyboard or the corresponding button in the shortcut bar, F4 unclamps tong, withdraws from this program tong and will unclamp.
3. program moves
Choosing needs mobile axis servomotor, sets the desired value and the mobile speed of axle that move.Press F1 then axis servomotor run to setting value automatically, the speed of service can reach the maximum speed of setting.Also can set the single movement value, then after pressing F3 or F4, increase or reduce analog value.In running, pressing F2 then can be out of service.The current position of each axis servomotor of demonstration is arranged in the display page of PC simultaneously.
4. manually sawing
Before editing the program of manual sawing, need configure length, the width dimensions of sheet material earlier.Sheet metal thickness need not be set, and the sheet material ulking thickness will calculate with maximum height in system, will be with prestissimo sawing sheet material during the simultaneity factor sawing.Then, press F3 or use menu or shortcut bar, the start program editor.Select earlier deburring or not deburring operation, select deburring deburring simultaneously parameter to take measurements with the deburring in the parameter hurdle, the right and carry out the deburring operation greater than zero.After then input needs the size and quantity of sawing sheet material in setting the hurdle, press F4 and then insert data in the sawing sequence, can repeatedly insert data manipulation.After having inserted all data that need, press F3 once more and finish program editing, if discovery procedure is wrong, can presses F5 and update program; After editor finished program, behind the program start button on the push panel, program automatically performed beginning.If program is wrong or sheet material length is not enough, then should first update routine or sheet material length.This program can repeatedly be carried out, and after executing, can carry out this program once more after pressing the program start button once more.Program will be forbidden edit routine and all parameters in the process of implementation, but complete back or system will return to editing mode in the anxious stopping time; In addition, in service in program, do not allow to withdraw from this picture, need return key frame, should first shut down procedure.
5. order sawing
It is simple that this mode is adapted to cutting method, a fairly large number of sawing operation.At first, input slab total length, width dimensions then can need the size and the quantity of sawing at the shown form inediting of PC.After editor finishes, on the display device of PC, the sawing state can be simulated, and the needed board dimension of the current step number of sawing can be shown at the simulation top.Before the program operation, need to set sheet metal thickness and piling height, giving tacit consent to the heap plate height if piling height is less than sheet metal thickness is the maximum of equipment; If piling height is as the criterion greater than sheet metal thickness then with piling height and calculates saw carriage lifting height and sawing speed, if any input sawing speed, then saw carriage carries out sawing by input speed, and as not importing sawing speed, then computer can calculate sawing speed automatically.Long saw backsaw function also can be set in the shown page, when the sheet material width greater than when setting value, sheet material will be placed on sawing on the right side, otherwise sheet material is placed on the side operation that keeps left, if satisfy side shelves service condition, then side retaining function can be used, as formula unlatching thruster in service function of use, then to operating formula to no effect, cutting can be effective behind this SUB, emulation mode is put Board position with simulation, and the length saw boundary size in this display page is only limited to this operation format and uses.During program editing, system provides insertion, delete function, can delete single file and also can delete whole programs, and the program that edits can be preserved, and duplicates, and deletes and open to access operation.During the formula operation, can revise or edit new formula (operating formula there is not influence), to use as operation next time.If sawing speed is if any setting, then axis servomotor is by this speed operation, and with thickness of slab, the deburring amount is irrelevant.Start-up routine, the first-selected start button of clicking, start-up routine, if program inerrancy sawing quantity performed be less than setting quantity, program start then, simultaneously, the button color on this display device becomes green.Follow the program start button on the push panel, this moment, saw blade needed in operating condition, and then push and block and saw carriage run to ready position; If select the thruster function, then thruster also can run to ready position; After push and block and saw carriage ran to ready position, run indicator was extinguished; After placing sheet material according to emulation mode, press the program start button once more, the beginning performing a programme.In the performing a programme process, press the program stop button, program halt; if press stop button in the software this moment, then all operations stops, if press the program start button once more; then accent begins performing a programme, restarts button in the software or by the F3 in the lower keyboard if press, and then program connects the current step and continues operation; anxious the stopping if be in operation pressed the hand protection, overload; etc. the fault triggering situation, after the fault recovery, press the F3 in the lower keyboard; start knob, then program connects current step continuation operation.In program process, as if the stop button of pressing in the software, then shut down procedure operation.Need to start once more, must start the program operation in the software once more, after program was complete, quantity performed increased by 1 time.Finished requirement, then software is out of service, otherwise after putting sheet material well performing a programme once more during once more by lower panel intermediate range preface start button.After finishing requirement, need to revise editing data or remove that quantity performed can continue performing a programme.
6. program sawing
This mode is adapted to more complicated, a fairly large number of cutting plate operation.At first same input slab total length, width dimensions then can need the size and the quantity of sawing at the form inediting.In the order sawing, only provide single sawing mode.In the program sawing, provide " 1 ", " 2 ", " 4 ", " 5 ", " z1 ", six kinds of sawing modes such as " z2 "." 2 " class mode is sawing on " 1 " class mode basis, and " 5 " class mode is sawing on " 4 " class mode basis, and " z1 " mode is sawing on " 2 " or " 5 " class mode basis." z2 " class mode is sawing on " z1 " class mode.Before the program operation, need to set sheet metal thickness and piling height, giving tacit consent to the heap plate height if piling height is less than sheet metal thickness is the maximum of equipment; If piling height is as the criterion greater than sheet metal thickness then with piling height and calculates saw carriage lifting height and sawing speed.Simulate the plane situation of sawing mode and circuit then according to setting.With the sawing program is the same in proper order, in program, also need to be provided with the relative dimensions of sheet material.Length saw boundary size is a benchmark with parameter in the parameter list, also can code " CL12 " be set at program information the long saw function is cancelled.All sheet materials should be placed left side sawing.If satisfy side shelves service condition, then side retaining function can be used.Each sawing mode all can be set the deburring parameter separately.When the size of plate was enough big, system was provided with by suitable deburring amount automatically, when the size of plate is not enough, was provided with by minimum deburring amount automatically, and when being less than minimum deburring amount, formula can not carried out.System can provide the dynamic analog function, the action of simulation saw plate.When the program off-duty, system provides off-line dynamic analog function, and the speed of adjustable mould preparation plan.When operation, system can point out the user to put plate according to sawing process, simulates current sawing situation.When moving, enter the new formula of editor in current sawing pattern, can edit next sawing form, watch the related data of the formula that just is in operation as need, can enter old formula, plane simulation is also along with change, when working procedure, can withdraw from current picture but can not change machine parameter.Errorless as the procedure operation form, then can automatically perform program according to the number of run of setting, operating sequence is consistent with the order sawing.This sawing speed is if any setting, and then axis servomotor is by this speed operation, and with thickness of slab, the deburring amount is irrelevant.
7. taskpad
This operation is on program sawing function basis, increases the sawing list function, by the sawing form of keeping is carried out in proper order according to certain inventory.After certain delegation of a tabulation choosing display device to provide, can click the list menu item, be invoked at the sawing form of preserving in the program sawing, can edit requirement and reach quantity performed.When not execution work checklist procedure, choose certain the row after, can click simulate menu, the dynamic analog program.Then, the formula that will carry out in the point, after pressing F1 and starting, then the automated system operation selected line and below line program, current execution simultaneously is about to show red.At this moment, the same with the program sawing, dynamic analog will point out the user to put Board position.During program editing, system provides insertion, delete function.Single file can be deleted and also whole programs can be deleted.The program that edits can be preserved, and duplicates, and deletes and open to access operation.But use File menu or use the quick botton complete operation.
Claims (8)
1. the electric-control system of an electronic panel saw, comprise the PC that is used for man-machine information exchange, the Programmable Logic Controller PLC that is connected with PC, servomotor by PLC control, and by the sawing device of driven by servomotor, it is characterized in that: described PLC comprises axis servomotor setting module and sawing module; Described axis servomotor setting module comprises origin correction system, crawl mobile system and program mobile system; Described sawing module comprises manual saw cutting system, order saw cutting system and program saw cutting system.
2. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described origin correction system constitutes by adjusting the command reception module and adjusting instruction sending module, adjust the command reception module and receive the correction data of sending by PC, adjust instruction sending module high-ranking officers correction data and send servomotor to.
3. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described crawl mobile system comprises start-stop motion module and translational speed control module; The start-stop motion module is made of start-stop command reception module and start-stop instruction sending module, and the command reception module receives the starting of being sent by PC or stops move, and instruction sending module sends to servomotor with instruction; The translational speed control module is made up of translational speed command reception module and translational speed instruction sending module, translational speed command reception module receives the translational speed data of being sent by PC, and the translational speed instruction sending module sends data command to servomotor.
4. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described program mobile system comprises moving target position and translational speed data reception module and data command sending module, moving target position and translational speed data reception module receive the data command for final shift position of axis servomotor and translational speed that is sent by PC, and the data command sending module passes to data command to servomotor.
5. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described manual saw cutting system comprises sheet data setting receiver module, sawing command reception module, deburring command reception module and command adapted thereto sending module, described sheet data command reception module receives the setting for sheet material length and width dimensions of being sent by PC, sawing command reception module receives the setting for size that needs sawing sheet material and quantity of being sent by PC, deburring command reception module receives the whether deburring of being sent by PC and the setting of deburring amount, and instruction sending module sends the data command that is received to sawing device.
6. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described order saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing state simulation module, and data command sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, sawing command reception module receives the setting for size that needs sawing sheet material and quantity of being sent by PC, sawing state simulation module simulation goes out according to the existing numerical value of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction sending module sends the instruction that is received to sawing device.
7. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described program saw cutting system comprises sheet data setting receiver module, sawing command reception module, sawing packing of orders module, sawing state simulation module, and instruct corresponding sending module, described sheet data is set receiver module and is received the setting for sheet material length and width dimensions of being sent by PC, the setting that the acceptance of sawing command reception module is sent by PC for size that needs sawing sheet material and quantity, sawing packing of orders module is enumerated combination with the sawing instruction that receives, sawing state simulation module simulation goes out according to the existing data of setting to carry out the sawing state of sawing and it is fed back to PC, and instruction is sent module and sent the instruction that is received to sawing device.
8. the electric-control system of electronic panel saw as claimed in claim 1, it is characterized in that: described control system also comprises the taskpad system, this taskpad system comprises that a formula editor module, formula memory module and instruction send module, described formula editor module is selected and layout the sawing mode of being stored, the sawing mode that the formula memory module is adopted when storing sawing formerly, instruction sending module will send sawing device to through the sawing instruction of selection and layout.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810134443A CN101633181A (en) | 2008-07-24 | 2008-07-24 | Electric control system for electronic panel saw |
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| Application Number | Priority Date | Filing Date | Title |
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| CN200810134443A CN101633181A (en) | 2008-07-24 | 2008-07-24 | Electric control system for electronic panel saw |
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| CN101633181A true CN101633181A (en) | 2010-01-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102427919A (en) * | 2009-05-18 | 2012-04-25 | 威尔海姆-阿尔坦道夫两合公司 | Control for a sliding table saw |
| CN105607576A (en) * | 2014-11-19 | 2016-05-25 | 发那科株式会社 | Numerical control device and control system |
| CN111546425A (en) * | 2020-04-24 | 2020-08-18 | 南兴装备股份有限公司 | Computer board cutting saw, control system and machining method |
-
2008
- 2008-07-24 CN CN200810134443A patent/CN101633181A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102427919A (en) * | 2009-05-18 | 2012-04-25 | 威尔海姆-阿尔坦道夫两合公司 | Control for a sliding table saw |
| CN105607576A (en) * | 2014-11-19 | 2016-05-25 | 发那科株式会社 | Numerical control device and control system |
| CN105607576B (en) * | 2014-11-19 | 2018-09-18 | 发那科株式会社 | Numerical control device and control system |
| US10379518B2 (en) | 2014-11-19 | 2019-08-13 | Fanuc Corporation | Numerical control device and control system |
| CN111546425A (en) * | 2020-04-24 | 2020-08-18 | 南兴装备股份有限公司 | Computer board cutting saw, control system and machining method |
| CN111546425B (en) * | 2020-04-24 | 2022-02-18 | 南兴装备股份有限公司 | High-speed computer board cutting saw, control system and working method |
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Open date: 20100127 |