CN101612657B - Rejected ingot remover for nonferrous metals continuous casting line - Google Patents
Rejected ingot remover for nonferrous metals continuous casting line Download PDFInfo
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- CN101612657B CN101612657B CN2009101172771A CN200910117277A CN101612657B CN 101612657 B CN101612657 B CN 101612657B CN 2009101172771 A CN2009101172771 A CN 2009101172771A CN 200910117277 A CN200910117277 A CN 200910117277A CN 101612657 B CN101612657 B CN 101612657B
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Abstract
The invention discloses a rejected ingot remover for nonferrous metals continuous casting line. A mechanical ingot removing hand 8 consists of a pair of master arms 16 and two groups of roller trains 17, the master arms 16 and the roller trains 17 can relative operation, the mechanical ingot removing hand 8 and a shaft 20 have key connection, and are fixed on a frame 12 by a set of bearings, and a hydraulic motor 14 is connected with the shaft 20 by a coupler 15 to realize the dynamic input; the coupler 15 is fixed on the frame 12 by a bolt group; an arc groove is located on a detection disc 9, and a photoelectric switch 10 and a photoelectric switch 11 are arranged in the arc groove, and the detection disc 9 is fixed on the frame 12 and coaxial with the shaft 20; moving plane of the mechanical ingot removing hand 8 is perpendicular to a speed direction of a conveyor chain of a cooling conveyor 13; a rejected ingot skid steer loader 6 is fixed on the frame 12, and consists of a roller train 18 and a frame 21, and a revolving pair is formed between the roller train 18 and the frame 21 by bearings; an injected ingot moving machine 4 consists of a frame 22, a motor reducer 19, a drive sprocket 1, a driven sprocket 5 and a conveyor chain 3; and a driven end of the injected ingot moving machine 4 is arranged right below the injected ingot skid steer loader 6, and moving direction of the conveyor chain 3 is perpendicular to the speed direction of the cooling conveyor 13.
Description
Technical field
The present invention relates to aluminum ingot continuous-casting machine group, zinc ingot metal continuous casting unit, magnesium alloy ingot continuous casting unit, particularly relate to the large-tonnage aluminum ingot continuous-casting machine group (device that defective aluminium ingot is excluded from cooling conveyer in the production capacity 〉=22t/h).
Technical background
Existing useless ingot remover has two kinds, and a kind of is the belt-type of Australian O.D.T company, and another kind is a Switzerland Mai Cigaoqi company.Before a kind of be that cooling conveyer is provided with and impacts cylinder and belt conveyer, cylinder when getting rid of useless ingot below the useless ingot end jack-up of ingot of will giving up, blow cylinder is in the action of the other end of useless ingot, make useless ingot break away from the carrier chain of cooling conveyer, arrive on the belt feeder of running continuously, the belt feeder ingot that will give up is transported, and realizes that useless ingot gets rid of.Another kind is to be provided with detection probe on cooling conveyer, if it is qualified to detect the aluminium ingot that puts in place, manipulator is grabbed action, qualified aluminium ingot is caught the stacking station, if detect useless ingot, then manipulator grasps this aluminium ingot, allow the cooling conveyer chain take away useless ingot, realize useless ingot eliminating.Preceding a kind of device is owing to mechanism design is unreasonable, the useless ingot certain height of need on belt feeder, climbing, could break away from belt feeder, when if useless ingot breaks away from the cooling conveyer chain and the velocity attitude of belt not parallel, useless ingot may occur just contacts with belt afterwards to fly out from the side of belt and falls earthward even fall on the cooling conveyer chain serious consequence that causes cooling conveyer to be stuck or damage.Though another kind of device has well solved the variety of issue that may occur in the useless ingot eliminating work, can guarantee that aluminium ingot production normally carries out, but it has left over subsequent processing with problem, the length of cooling conveyer is strengthened, floor space is also very big, and very high to the ROBOT CONTROL requirement, technical difficulty is very big, and only equipment investment will increase by 15%～20%.
Summary of the invention
The purpose of this invention is to provide a kind of useless ingot remover that is used for the non-ferrous metal continuous casting machine group.
The present invention is a kind of useless ingot remover that is used for the non-ferrous metal continuous casting machine group, form by row's ingot manipulator 8, useless ingot sliding plane 6, useless ingot translation machine 4 and control system, row's ingot manipulator 8 is made up of a pair of master arm 16 and two group of first roller set 17, every group has three rollers, can relatively rotate between first roller set 17 and the master arm 16; Row's ingot manipulator 8 and axle 20 are connected by key, pass through one group of bearing fixing then on first frame 12, and hydraulic motor 14 passes through shaft coupling 15 and links to each other with axle 20 and realize the input of power; Shaft coupling 15 is fixed on first frame 12 by the bolt group; Have arc groove on the detection dish 9, first optoelectronic switch 10 and second optoelectronic switch 11 are contained in the arc groove, and detection dish 9 is fixed on first frame 12 and is coaxial with axle 20; The plane of movement of row's ingot manipulator 8 is vertical with the velocity attitude of cooling conveyer 13 carrier chains; Useless ingot sliding plane 6 is fixed on first frame 12, is made up of second frame 21 and second roller set 18, and second roller set 18 has 5～10, forms revolute pair by bearing between second roller set 18 and second frame 21; Useless ingot translation machine 4 is made up of the 3rd frame 22, motor reducer 19, drive sprocket 1, driven sprocket 5 and chain 3; The driven end of useless ingot translation machine 4 be arranged in useless ingot sliding plane 6 under, the direction of motion of its chain 3 is vertical with the velocity attitude of cooling conveyer 13 carrier chains.
The relative prior art of the present invention, its beneficial effect is both not increase mechanism's complexity, do not increase under the condition of cost again, realized useless ingot eliminating easily, guaranteed when ingot casting is produced one of key link piling accurately, reliable, effectively improved simultaneously the security performance of casting unit, guaranteed to get rid of defective aluminium ingot, thereby effectively guaranteed the quality of finished product aluminium ingot.
The present invention adopts correct mechanism and optimal design rationally, uses hydraulic motor as power source, has realized useless ingot eliminating, has controlled row's ingot rhythm fully, has avoided ingot, has improved security and reliability that useless ingot is got rid of effectively.Finally help realizing casting continuously the automation of unit, improve the production efficiency of continuous casting unit, saved investment simultaneously.
Description of drawings
Fig. 1 is a front view of the present invention, and Fig. 2 is a left view.
Specific implementation
As shown in Figure 1 and Figure 2, the present invention is a kind of useless ingot remover that is used for the non-ferrous metal continuous casting machine group, form by row's ingot manipulator 8, useless ingot sliding plane 6, useless ingot translation machine 4 and control system, row's ingot manipulator 8 is made up of a pair of master arm 16 and two group of first roller set 17, every group has three rollers, can relatively rotate between first roller set 17 and the master arm 16; Row's ingot manipulator 8 and axle 20 are connected by key, pass through one group of bearing fixing then on first frame 12, and hydraulic motor 14 passes through shaft coupling 15 and links to each other with axle 20 and realize the input of power; Shaft coupling 15 is fixed on first frame 12 by the bolt group; Have arc groove on the detection dish 9, first optoelectronic switch 10 and second optoelectronic switch 11 are contained in the arc groove, and detection dish 9 is fixed on first frame 12 and is coaxial with axle 20; The plane of movement of row's ingot manipulator 8 is vertical with the velocity attitude of cooling conveyer 13 carrier chains; Useless ingot sliding plane 6 is fixed on first frame 12, is made up of second frame 21 and second roller set 18, and second roller set 18 has 5～10, forms revolute pair by bearing between second roller set 18 and second frame 21; Useless ingot translation machine 4 is made up of the 3rd frame 22, motor reducer 19, drive sprocket 1, driven sprocket 5 and chain 3; The driven end of useless ingot translation machine 4 be arranged in useless ingot sliding plane 6 under, the direction of motion of its chain 3 is vertical with the velocity attitude of cooling conveyer 13 carrier chains.
As shown in Figure 1, be fixed on first optoelectronic switch 10 and second optoelectronic switch 11 are housed on the detection dish 9 on first frame 12, the initial position of row's ingot manipulator 8 is in the position of first optoelectronic switch 10, after receiving that useless ingot is got rid of signal, the end that row's ingot manipulator 8 rotates waste non-ferrous metals ingot 7 with certain speed starts, and stops 5 seconds after turning to the position of second optoelectronic switch 11.
As shown in Figure 1 and Figure 2, row's ingot manipulator 8 is driven by hydraulic motor 14, and row's ingot manipulator 8 intermittently rotates will get rid of two waste non-ferrous metals ingots a week, and its rotating speed is by the PLC control in the control system (not indicating among the figure).
As shown in Figure 1 and Figure 2, the plane at second roller set, 18 places on the useless ingot sliding plane 6 and the angle of horizontal plane are 35 °.
Launch the course of work of the present invention below in conjunction with accompanying drawing.
As shown in Figure 1 and Figure 2, if it is defective aluminium ingot that the non-ferrous ingot 7 on the cooling conveyer 13 is detected, then sender mechanism sends useless ingot eliminating signal, when the useless ingot of non-ferrous metal ingot 7 arrival is got rid of station, the hydraulic motor 14 that is fixed on first frame 12 is received the signal action, intermittently rotates clockwise by shaft coupling 15 row's of drive ingot manipulators 8.Detection dish 9 is fixed on first frame 12, first optoelectronic switch 10 and second optoelectronic switch 11 are housed on it, the initial position of row's ingot manipulator 8 that first roller set 17 is housed does not promptly contact and maintains a certain distance with non-ferrous ingot 7 in the position of first optoelectronic switch 10.After receiving that useless ingot is got rid of signal, row's ingot manipulator 8 starts and stopped 5 seconds in the position of second optoelectronic switch 11 with the end of certain speed with waste non-ferrous metals ingot 7, be slipped on the useless ingot sliding plane 6 at waste non-ferrous metals ingot 7 under the acting in conjunction of row's ingot manipulator 8 and gravity, on the useless ingot sliding plane 6 second roller set 18 is housed, waste non-ferrous metals ingot 7 is fallen on the chain 3 of useless ingot translation machine 4 through useless ingot sliding plane 6, and row's ingot manipulator 8 resets.Useless ingot translation machine 4 drives drive sprocket 1 by motor reducer 19, driving chain 3 by driven sprocket 5 rotates counterclockwise, waste non-ferrous metals ingot 7 is transported to the position of the terminal waste non-ferrous metals ingot 2 of useless ingot translation machine 4, useless ingot translation machine 4 remains in operation, terminal waste non-ferrous metals ingot 2 breaks away from useless ingot translation machine 4, finishes useless ingot and gets rid of.
Claims (5)
1. the useless ingot remover that is used for the non-ferrous metal continuous casting machine group, form by row's ingot manipulator (8), useless ingot sliding plane (6), useless ingot translation machine (4) and control system, it is characterized in that arranging ingot manipulator (8) is made up of a pair of master arm (16) and two group of first roller set (17), every group has three rollers, can relatively rotate between first roller set (17) and the master arm (16); Row's ingot manipulator (8) is connected by key with axle (20), passes through one group of bearing fixing then on first frame (12), and hydraulic motor (14) links to each other with axle (20) by shaft coupling (15) and realizes the input of power; Shaft coupling (15) is fixed on first frame (12) by the bolt group; The detection dish has arc groove on (9), and first optoelectronic switch (10) and second optoelectronic switch (11) are contained in the arc groove, and it is last and coaxial with axle (20) that detection dish (9) is fixed on first frame (12); The plane of movement of row's ingot manipulator (8) is vertical with the velocity attitude of cooling conveyer (13) carrier chain; Useless ingot sliding plane (6) is fixed on first frame (12), is made up of second frame (21) and second roller set (18), and second roller set (18) has 5～10, forms revolute pair by bearing between second roller set (18) and second frame (21); Useless ingot translation machine (4) is made up of the 3rd frame (22), motor reducer (19), drive sprocket (1), driven sprocket (5) and chain (3); The driven end of useless ingot translation machine (4) be arranged in useless ingot sliding plane (6) under, the direction of motion of its chain (3) is vertical with the velocity attitude of cooling conveyer (13) carrier chain.
2. the useless ingot remover that is used for the non-ferrous metal continuous casting machine group according to claim 1, it is characterized in that the non-ferrous ingot (7) on the cooling conveyer (13) is defective non-ferrous ingot if be detected, then sender mechanism sends useless ingot eliminating signal, when the useless ingot of non-ferrous metal ingot (7) arrival is got rid of station, hydraulic motor (14) is received the signal action, drives row's ingot manipulator (8) by shaft coupling (15) and intermittently rotates clockwise; The initial position of row's ingot manipulator (8) is in the position of first optoelectronic switch (10), after receiving that useless ingot is got rid of signal, row's ingot manipulator (8) starts with the end of certain speed with waste non-ferrous metals ingot (7), stopped 5 seconds after turning to the position of second optoelectronic switch (11), be slipped on the useless ingot sliding plane (6) at waste non-ferrous metals ingot (7) under the acting in conjunction of row's ingot manipulator (8) and gravity, fall on the useless ingot translation machine (4) through useless ingot sliding plane (6), useless ingot translation machine (4) remains in operation, waste non-ferrous metals ingot (2) breaks away from useless ingot translation machine (4), finishes useless ingot and gets rid of.
3. the useless ingot remover that is used for the non-ferrous metal continuous casting machine group according to claim 1, it is characterized in that being fixed on first optoelectronic switch (10) and second optoelectronic switch (11) are housed on the detection dish (9) on first frame (12), the initial position of row's ingot manipulator (8) is in the position of first optoelectronic switch (10), after receiving that useless ingot is got rid of signal, the end that row's ingot manipulator (8) rotates waste non-ferrous metals ingot (7) with certain speed starts, and stops 5 seconds after turning to the position of second optoelectronic switch (11).
4. the useless ingot remover that is used for the non-ferrous metal continuous casting machine group according to claim 1, it is characterized in that arranging ingot manipulator (8) is driven by hydraulic motor (14), row's ingot manipulator (8) intermittently rotates will get rid of two waste non-ferrous metals ingots a week, and its rotating speed is controlled by the PLC in the control system.
5. the useless ingot remover that is used for the non-ferrous metal continuous casting machine group according to claim 1 is characterized in that the plane at second roller set (18) place on the useless ingot sliding plane (6) and the angle of horizontal plane are 35 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101172771A CN101612657B (en) | 2009-05-16 | 2009-05-16 | Rejected ingot remover for nonferrous metals continuous casting line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101172771A CN101612657B (en) | 2009-05-16 | 2009-05-16 | Rejected ingot remover for nonferrous metals continuous casting line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101612657A CN101612657A (en) | 2009-12-30 |
| CN101612657B true CN101612657B (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101172771A Expired - Fee Related CN101612657B (en) | 2009-05-16 | 2009-05-16 | Rejected ingot remover for nonferrous metals continuous casting line |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091768B (en) * | 2011-02-22 | 2012-07-11 | 湖北工业大学 | Belt buckle die casting separator |
| CN104785735B (en) * | 2015-04-30 | 2017-01-18 | 兰州理工大学 | Ingot receiving device used for aluminum ingot continuous casting production line |
| CN109604542A (en) * | 2019-01-31 | 2019-04-12 | 贵阳振兴铝镁科技产业发展有限公司 | A kind of abnormity aluminium ingot screening system and method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1766605A1 (en) * | 1990-10-19 | 1992-10-07 | Завод-ВТУЗ при Карагандинском металлургическом комбинате | Step mechanism for interrupted extending of ingot on machine of horizontal type for continuous blank casting |
| CN2603709Y (en) * | 2003-02-24 | 2004-02-18 | 宝山钢铁股份有限公司 | Improved structure for push arm of steel-pushing machine |
| CN1204987C (en) * | 2000-03-29 | 2005-06-08 | 机械工业部西安重型机械研究所 | Design method and equipment of oblique knockout system for vertical conticaster |
-
2009
- 2009-05-16 CN CN2009101172771A patent/CN101612657B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1766605A1 (en) * | 1990-10-19 | 1992-10-07 | Завод-ВТУЗ при Карагандинском металлургическом комбинате | Step mechanism for interrupted extending of ingot on machine of horizontal type for continuous blank casting |
| CN1204987C (en) * | 2000-03-29 | 2005-06-08 | 机械工业部西安重型机械研究所 | Design method and equipment of oblique knockout system for vertical conticaster |
| CN2603709Y (en) * | 2003-02-24 | 2004-02-18 | 宝山钢铁股份有限公司 | Improved structure for push arm of steel-pushing machine |
Non-Patent Citations (1)
| Title |
|---|
| 吴树国.20kg铝锭连续铸造机自动堆垛***的改进.《电工技术》.2006,(第1期), * |
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| CN101612657A (en) | 2009-12-30 |
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