CN101608623A - Diesel-driven oil-saving system of screw compressor and method thereof - Google Patents
Diesel-driven oil-saving system of screw compressor and method thereof Download PDFInfo
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- CN101608623A CN101608623A CNA2009103049061A CN200910304906A CN101608623A CN 101608623 A CN101608623 A CN 101608623A CN A2009103049061 A CNA2009103049061 A CN A2009103049061A CN 200910304906 A CN200910304906 A CN 200910304906A CN 101608623 A CN101608623 A CN 101608623A
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- solenoid valve
- pressure switch
- screw compressor
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Abstract
The invention provides a kind of diesel-driven oil-saving system of screw compressor, a kind of diesel-driven oil-saving system of screw compressor is provided, it comprises solenoid valve, pressure switch, adjustable orifice and fixing frame, described solenoid valve and adjustable orifice are placed on the fixing frame, the unloading tank pressure of described adjustable orifice regulating system, the working state of described pressure switch control electromagnetic valve, and the running state of control system.This device passes through to adjust the adjustable orifice aperture, thereby reduces the unloading tank pressure, because unit is worked under lower unloading tank pressure, so can reduce diesel engine power when unloading operation greatly, very significantly oil-saving effect is arranged.
Description
Technical field
The present invention relates to a kind of mechanical field, particularly about a kind of diesel-driven oil-saving system of screw compressor and method thereof.
Background technique
Diesel-driven compressor bank tolerance regulative mode major part all is to adopt air inlet restriction and diesel engine speed to regulate dual mode and usefulness, and pressure regulator valve or similar device action when present stage, to be rotational speed regulation or air inlet restriction all be higher than rated pressure by unit pressure, the control gas that forms certain pressure goes to adjust the aperture of rotating speed or suction valve.
Because unit unloading runtime system pressure is higher than rated pressure, cause the unit operation back pressure too high, and unit under higher back pressure, unload the operation the result be, even unit is when carrying out unloading without air supply operation, the fuel consumption rate of unit still maintains high level, therefore, there is the uneconomic defective of operation in existing technology.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of oil-saving effect good diesel-driven oil-saving system of screw compressor and method thereof.
The technical solution adopted for the present invention to solve the technical problems is: a kind of diesel-driven helical-lobe compressor fuel saving method is provided, and it may further comprise the steps:
S1: the operating pressure of setting pressure switch and reseat pressure;
S2: regulate adjustable orifice, set the unloading tank pressure;
S3: as user during without gas, system pressure can raise gradually, and system pressure reaches the pressure switch operating pressure, and the pressure switch action must be established solenoid valve by cable and opened, and system forces low pressure unloading operation;
S4: line pressure descends when the user recovers usefulness gas, and during to the pressure switch reseat pressure of setting, the solenoid valve dead electricity is closed, the normal operating pressure of the fast quick-recovery of system.
The scheme of the further technical solution problem of the present invention is: the operating pressure that described pressure switch is set is the rated pressure+69kpa of system.
The scheme of the further technical solution problem of the present invention is: described unloading tank pressure is set between system's rated pressure and the pressure minimum valve opening pressure.
The scheme of the further technical solution problem of the present invention is: a kind of diesel-driven oil-saving system of screw compressor is provided, it comprises solenoid valve, pressure switch, adjustable orifice and fixing frame, described solenoid valve and adjustable orifice are placed on the fixing frame, the unloading tank pressure of described adjustable orifice regulating system, the working state of described pressure switch control electromagnetic valve, and the running state of control system.
The scheme of the further technical solution problem of the present invention is: described pressure switch is in parallel with described solenoid valve.
The scheme of the further technical solution problem of the present invention is: described pressure switch is controlled the action of described solenoid valve by relay.
The scheme of the further technical solution problem of the present invention is: it further comprises first interface, second interface and the 3rd interface.
The scheme of the further technical solution problem of the present invention is: described adjustable orifice links to each other with the pressure regulator valve outlet by the 3rd interface, and described pressure switch links to each other with line pressure by second interface, and described solenoid valve links to each other with tank pressure by first interface.
The scheme of the further technical solution problem of the present invention is: as user during without gas, system pressure can raise gradually, and system pressure reaches the pressure switch operating pressure, and the pressure switch action must be established solenoid valve by cable and opened, and system forces low pressure unloading operation.
Compared to prior art, the advantage of the diesel-driven oil-saving system of screw compressor of the present invention is: this device is by adjusting the adjustable orifice aperture, thereby reduce the unloading tank pressure, because unit is worked under lower unloading tank pressure, so diesel engine power in the time of can reducing the unloading operation greatly has very significantly oil-saving effect.Rated working pressure is 10~14bar (1bar=10
5Pa) movable compressor uses this gasoline-saving device, during unloading than the compressor fuel-economizing 10~15% of not adorning this gasoline-saving device; Rated working pressure is that the movable compressor of 17~24bar uses this gasoline-saving device, during unloading than the compressor fuel-economizing 20~30% of not adorning this gasoline-saving device.
Description of drawings
Fig. 1 is the structural representation of diesel-driven oil-saving system of screw compressor of the present invention.
Fig. 2 is the pressure switch and the solenoid valve connection diagram of diesel-driven oil-saving system of screw compressor of the present invention.
Embodiment
Following content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
The invention provides a kind of diesel-driven helical-lobe compressor fuel saving method, it may further comprise the steps:
S1: the operating pressure of setting pressure switch and reseat pressure;
S2: regulate adjustable orifice, set the unloading tank pressure;
S3: as user during without gas, system pressure can raise gradually, and system pressure reaches the pressure switch operating pressure, and the pressure switch action must be established solenoid valve by cable and opened, and system forces low pressure unloading operation;
S4: line pressure descends when the user recovers usefulness gas, and during to the pressure switch reseat pressure of setting, the solenoid valve dead electricity is closed, the normal operating pressure of the fast quick-recovery of system.
See also Fig. 1 and Fig. 2, the invention provides a kind of diesel-driven oil-saving system of screw compressor, described diesel-driven oil-saving system of screw compressor comprises solenoid valve 11, pressure switch 12, adjustable orifice 13, fixing frame 14, pressure is regulated mouth 15, minimum tank pressure regulation knob 16 and interface 17,18,19.Described solenoid valve 11 and adjustable orifice 13 are placed on the fixing frame 14, described pressure switch 12 is in parallel with described solenoid valve 11, and control the action of described solenoid valve 11 by relay, described adjustable orifice 13 links to each other with the pressure regulator valve outlet by interface 19, described pressure switch 12 links to each other with line pressure by interface 18, and described solenoid valve 11 links to each other with tank pressure by interface 17.
During practical work process, pressure switch 12 setting pressures are that (ft lbf is (1bf/in2) per square inch for the rated pressure+10psi of system, 1psi=6894.76pa), as user during without gas, system pressure can raise gradually, system pressure reaches pressure switch 12 (P) operating pressure, and switch motion must be established solenoid valve 11 (YV1) by cable and opened, and system forces low pressure unloading operation; Regulate adjustable orifice S, set the unloading tank pressure, the unloading tank pressure can be adjusted between rated pressure and pressure minimum valve opening pressure as requested.Since can be the unloading tank pressure regulation to more much lower than rated pressure, the fuel consumption rate during the unloading operation can reduce significantly.Line pressure descends when the user recovers usefulness gas, and during to the pressure switch reseat pressure of setting, the solenoid valve dead electricity is closed, the normal operating pressure of the fast quick-recovery of system.
The invention has the beneficial effects as follows: this device unloads tank pressure by adjusting the adjustable orifice aperture thereby reduce, because unit Under lower unloading tank pressure, work, so diesel engine power in the time of can greatly reducing the unloading operation has very significantly fuel-economizing effect Really. Rated operating pressure is 10~14bar (1bar=105Pa) movable compressor uses this petroleum economizer, ratio during unloading Do not fill the compressor fuel-economizing 10~15% of this petroleum economizer; Rated operating pressure is that the movable compressor of 17~24bar uses this joint Oil device, during unloading than the compressor fuel-economizing 20~0% that does not fill this petroleum economizer.
Claims (10)
1. diesel-driven helical-lobe compressor fuel saving method, it may further comprise the steps:
S1: the operating pressure of setting pressure switch and reseat pressure;
S2: regulate adjustable orifice, set the unloading tank pressure;
S3: as user during without gas, system pressure can raise gradually, and system pressure reaches the pressure switch operating pressure, and the pressure switch action must be established solenoid valve by cable and opened, and system forces low pressure unloading operation;
S4: line pressure descends when the user recovers usefulness gas, and during to the pressure switch reseat pressure of setting, the solenoid valve dead electricity is closed, the normal operating pressure of the fast quick-recovery of system.
2. diesel-driven helical-lobe compressor fuel saving method according to claim 1 is characterized in that: the operating pressure that described pressure switch is set is system's rated pressure+69k pa.
3. diesel-driven helical-lobe compressor fuel saving method according to claim 1 is characterized in that: described unloading tank pressure is set between system's rated pressure and the pressure minimum valve opening pressure.
4. diesel-driven oil-saving system of screw compressor, it is characterized in that: it comprises solenoid valve, pressure switch, adjustable orifice and fixing frame, described solenoid valve and adjustable orifice are placed on the fixing frame, the unloading tank pressure of described adjustable orifice regulating system, the working state of described pressure switch control electromagnetic valve, and the running state of control system.
5. diesel-driven oil-saving system of screw compressor according to claim 4 is characterized in that: described pressure switch is in parallel with described solenoid valve.
6. diesel-driven oil-saving system of screw compressor according to claim 5 is characterized in that: described pressure switch is controlled the action of described solenoid valve by relay.
7. diesel-driven oil-saving system of screw compressor according to claim 4 is characterized in that: it further comprises first interface, second interface and the 3rd interface.
8. diesel-driven oil-saving system of screw compressor according to claim 7, it is characterized in that: described adjustable orifice links to each other with the pressure regulator valve outlet by the 3rd interface, described pressure switch links to each other with line pressure by second interface, and described solenoid valve links to each other with tank pressure by first interface.
9. diesel-driven oil-saving system of screw compressor according to claim 4, it is characterized in that: as user during without gas, system pressure can raise gradually, and system pressure reaches the pressure switch operating pressure, the pressure switch action must be established solenoid valve by cable and is opened, and system forces low pressure unloading operation.
10. diesel-driven oil-saving system of screw compressor according to claim 4 is characterized in that: line pressure descends when the user recovers usefulness gas, and during to the pressure switch reseat pressure of setting, the solenoid valve dead electricity is closed, the normal operating pressure of the fast quick-recovery of system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2009103049061A CN101608623A (en) | 2009-07-28 | 2009-07-28 | Diesel-driven oil-saving system of screw compressor and method thereof |
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CNA2009103049061A CN101608623A (en) | 2009-07-28 | 2009-07-28 | Diesel-driven oil-saving system of screw compressor and method thereof |
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CNA2009103049061A Pending CN101608623A (en) | 2009-07-28 | 2009-07-28 | Diesel-driven oil-saving system of screw compressor and method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102434462A (en) * | 2011-12-05 | 2012-05-02 | 深圳寿力亚洲实业有限公司 | Mobile compressor oil saving system and method based on flow monitoring |
CN102518858A (en) * | 2011-12-07 | 2012-06-27 | 珠海经济特区科茂橡塑材料有限公司 | Air pressure overload protection device |
CN108678859A (en) * | 2018-03-26 | 2018-10-19 | 潍柴动力股份有限公司 | Bavin moves the fuel-economizing governing system and fuel-economizing speed regulating method of screw air compressor |
-
2009
- 2009-07-28 CN CNA2009103049061A patent/CN101608623A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102434462A (en) * | 2011-12-05 | 2012-05-02 | 深圳寿力亚洲实业有限公司 | Mobile compressor oil saving system and method based on flow monitoring |
CN102434462B (en) * | 2011-12-05 | 2014-05-28 | 深圳寿力亚洲实业有限公司 | Mobile compressor oil saving system and method based on flow monitoring |
CN102518858A (en) * | 2011-12-07 | 2012-06-27 | 珠海经济特区科茂橡塑材料有限公司 | Air pressure overload protection device |
CN102518858B (en) * | 2011-12-07 | 2014-06-25 | 珠海经济特区科茂橡塑材料有限公司 | Air pressure overload protection device |
CN108678859A (en) * | 2018-03-26 | 2018-10-19 | 潍柴动力股份有限公司 | Bavin moves the fuel-economizing governing system and fuel-economizing speed regulating method of screw air compressor |
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Application publication date: 20091223 |