CN101603538B - Spiral-flow auxiliary air intake device and compression pump thereof - Google Patents
Spiral-flow auxiliary air intake device and compression pump thereof Download PDFInfo
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- CN101603538B CN101603538B CN2009101001617A CN200910100161A CN101603538B CN 101603538 B CN101603538 B CN 101603538B CN 2009101001617 A CN2009101001617 A CN 2009101001617A CN 200910100161 A CN200910100161 A CN 200910100161A CN 101603538 B CN101603538 B CN 101603538B
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Abstract
The invention discloses a spiral-flow auxiliary air intake device, which comprises end covers (2) and a flow deflector (4), wherein the end covers (2) are respectively fixed on both sides of a cylinder body (3) during installation; the flow deflector (4) is arranged between the end covers (1) on both sides, and the front of the flow deflector (4) faces an air intake (31) arranged on the circumference of the cylinder body (3) during installation; and each of the end covers (2) is provided with an air intake (21) at a position behind the back of the flow deflector (4). Compared with the prior art, the auxiliary air intake device can effectively reduce energy consumption as air input into the cylinder body withstands no pre-pressure; in addition, the spiral-flow air intake mode can greatly increase air intake flow considerably improve working efficiency of a compression pump and be applied to various compression pumps. The invention also discloses a compression pump applying the spiral-flow auxiliary air intake device. The flow deflector fits a pump casing and the cylinder body to ensure the flow deflector has maximum flow deflecting effect.
Description
Technical field
The present invention relates to the technical field of compressor pump, relate in particular to suction port and be arranged on compressor pump field on the circumferential surface with circle tube cylinder and cylinder body, specifically, be meant a kind of spiral-flow auxiliary air intake device of this compressor pump cylinder body and compressor pump that application has this spiral-flow auxiliary air intake device of being used for.
Background technique
Compressor in the market, common has two kinds: a kind of is reciprocal compressor, it mainly comprises cylinder body and piston rod, the motor driving piston rod movement, the fed sheet of a media (such as gas) in the compression cylinder then, its inertial force is difficult to balance, vibration is big, rotating speed is low, and volume is big, and efficient is not high yet; Another kind is a rotary compressor, it mainly comprises the circle tube cylinder, the cylinder cap that are provided with import and export, is arranged on rotating rotor and transmission part in the cylinder body, wherein, fed sheet of a media (such as gas) enters from the import of cylinder body, drive through rotor rotated, export from the outlet of cylinder body then.As the patent No. is the structure that the Chinese utility model patent " air pressure pump " of ZL00224720.8 (notification number is CN2420445Y) discloses a kind of rotary compressor.
This air pressure pump comprises stator (being cylinder body), is applied in the main shaft of stator central authorities, is sleeved on the outer eccentric wheel of main shaft, is sleeved on eccentric wheel outer roller and slide plate, wherein, but the main shaft relative stator is rotated, have suction port and air outlet in the both sides of slide plate on the stator, stator inner wall has a plurality of groovings, and slide plate one end links to each other with roller, and the other end activity inserting is within grooving, roller is close to the inwall of stator, makes to form meniscate cavity volume between the inwall of roller and stator.During actual operation, main shaft is subjected to motor driving and rotates, and drives the roller relative stator and rotates, and the air that will enter into the crescent shape compression square-cavity from the suction port of stator progressively compresses, at last the air outlet output from the stator.Because the inner space relative closure of stator, gas need could be input in the cavity volume of stator interior by suction port smoothly with certain pressure, also be, need carry out precompression to the raw-gas of input, could guarantee that raw-gas enters into stator interior continuously, could realize the gas compression process of going round and beginning again.Find out thus, the set-up mode of air inlet/outlet on this stator, the gas input is more passive, needs to consume the extra energy, has also limited the input flow rate of gas simultaneously greatly, has influence on the working efficiency of whole compressor pump then.
Summary of the invention
First technical problem to be solved by this invention is to provide a kind of spiral-flow auxiliary air intake device at above-mentioned prior art present situation, the gas of its input need not to be with precompression and can effectively cut down the consumption of energy, and can improve charge flow rate dramatically, thereby can significantly improve the working efficiency of compressor pump
Second technical problem to be solved by this invention provides the compressor pump that a kind of application has above-mentioned spiral-flow auxiliary air intake device, and its guide plate cooperates pump case, cylinder body, makes guide plate have maximum water conservancy diversion effect.
The 3rd technical problem to be solved by this invention provides the compressor pump that a kind of application has above-mentioned spiral-flow auxiliary air intake device, it is in conjunction with spiral-flow auxiliary air intake device and rotary type compressor pump, air flow passage with a kind of brand-new compressor pump, guarantee the periodic duty that compressor pump can go round and begin again, under the situation of the equal rotating speed of the relative cylinder body of rotor, working efficiency significantly is improved.
The present invention solves the problems of the technologies described above the technological scheme that is adopted: this spiral-flow auxiliary air intake device, it is characterized in that, include and be separately fixed at the cylinder body end covers at two sides when installing, and be arranged between the end cap of both sides and positive when mounted on the cylinder body circumferential surface guide plate of suction port, and the position of described end cap after the back side of guide plate has blowhole, and described end cap, guide plate and cylinder body can rotate together.
So, described end cap, guide plate and cylinder body can rotate together, rotate and can be tangent with air-flow towards the suction port direction all the time in the front of this guide plate, like this, guide plate all the time can barrier air near the front of suction port, thereby the front at guide plate forms the malleation air-flow, gas can enter cylinder interior by suction port then along guide plate, and be formed naturally negative-pressure air-flow away from the back side of suction port at guide plate, gas will be automatically, be inhaled among the circulation passage by the blowhole on the end cap continuously, like this, an as long as sheathed pump case outside this cylinder body, cavity volume between cylinder body and the pump case is just as the eddy flow gas-entered passageway, at guide plate and end cap after the dead ahead rotates, will form a circle rotary flow type air-flow between outer surface of cylinder block and the inside pump casing wall, this rotary flow type air-flow is that air-flow formally enters into a secondary air before the participation compression procedure within the cylinder body, this circle rotary flow type air-flow is separation with the guide plate, can be from the back side input of guide plate, export from the front of guide plate at last.
Wherein, described guide plate can be provided with the fixing mode of both sides end cap respectively by two ends, and base that also can guide plate directly is connected on the circumferential surface of cylinder body.
Described guide plate can be upright shape simply, perhaps is the shape of top margin to the suction port bending, and promptly the cross section is V-shaped; For being more suitable for fluid mechanics, that strengthens guide plate stops and guide functions that described guide plate can be the arc of top margin suction port direction bending on cylinder body, so, the front of guide plate has the streamlined cambered surface of extending to the dead ahead of rotation, flows and more help the smooth and easy of air-flow.
For strengthening the flow of blowhole, on each end cap, can all offer three described blowholes.
For guaranteeing that further high-speed rotational can take place the air-flow that enters into the eddy flow gas-entered passageway from blowhole, the blowhole on the described end cap can be tangential type inlet.
For further solving second above-mentioned technical problem, described application has the compressor pump of spiral-flow auxiliary air intake device, include pump case and circle tube cylinder with circular cylindrical cavity, described cylinder body is arranged on coaxially in the described pump case and with pump case and leaves spacing, the suction port of this cylinder body is arranged on the circumferential surface, it is characterized in that: the base of described guide plate directly is connected on the circumferential surface of cylinder body, but the top margin of guide plate and the madial wall of pump case are the Spielpassung of slide relative, and, but the outer edge of each end cap is the Spielpassung of slide relative with the madial wall of pump case also.
Like this, two end caps just close the eddy flow gas-entered passageway between cylinder interior and cylinder body and the pump case, guaranteed airflow space separately, and, because the base of guide plate directly is connected on the circumferential surface of cylinder body, but the madial wall of top margin and pump case is the Spielpassung of slide relative, thereby can reduce the crossover phenomenon that backflows of air-flow to greatest extent, thereby can have maximum water conservancy diversion efficient.
For further solving the 3rd above-mentioned technical problem, described compressor pump comprises that also the rotor, cock, the servo-actuated dividing plate and that are arranged on the hollow in the described cylinder body are arranged on the air guide shaft of rotor central authorities;
Wherein, the relative cylinder body of described rotor is eccentric to be provided with, form the crescent shape compression square-cavity between the madial wall of rotor and cylinder body, offer cock tank and servo-actuated dividing plate loose slot on the rotor, described cock is engaged in the cock tank with regard to activity, and described servo-actuated dividing plate one end is inserted in the cylinder body, the other end passes cock and is inserted in the servo-actuated dividing plate loose slot, and, offering an air outlet on the described rotor, this air outlet is positioned at that side of the identical servo-actuated dividing plate of relative rotor sense of rotation with cylinder body;
Described air guide shaft axially is provided with along it and is communicated with extraneous center through hole, this air guide shaft comprises first portion that is positioned at rotor central authorities and the second portion that is positioned at outside end cap and the end cap, leave spacing as outlet passageway between the first portion of this air guide shaft and the madial wall of rotor, and the outside of this air guide shaft first portion has the air outlet hole that is communicated with its center through hole.
For making the running of compressor pump when work parts more steady, effectively prevent component vibration, between the first portion of described air guide shaft and the rotor clutch shaft bearing can be set, between the second portion of described air guide shaft and the end cap second bearing can be set, make the supported and relative pump case of air guide shaft motionless by bearing, installation for fitted bearing, the first portion of described air guide shaft and rotor are in same axle center, the first portion of air guide shaft is bearing in the interior central authorities of rotor by clutch shaft bearing, and the second portion of air guide shaft and pump case are in same axle center, and the second portion of air guide shaft is bearing in the central authorities of end cap by second bearing; So, the center through hole of air guide shaft and pump case, end cap all are in same axle center, and simultaneously, this second portion can stretch out and can be connected to the gas holder that the storage pressurized gas are used.
Because the outer surface of cylinder block that is centrosymmetric has substantially been set up a guide plate, might cause cylinder body when rotated imbalance and tremble, for preventing that this situation from taking place, the outer surface of described cylinder body can also be connected with a balancing weight in that side relative with guide plate, reach balance by balancing weight and guide plate, make cylinder body, guide plate more steady together with the rotation of end cap.
For strengthening the flow of air outlet hole, the first portion of described air guide shaft can offer a pair of described air outlet hole respectively in the rear and front end, and every pair of air outlet hole can be symmetrical up and down.
For the work calories in the cylinder body can in time be distributed, reduce the parts operational temperature, guarantee good working environment of compressor pump, described rotor penetratingly is provided with a plurality of heat dissipation channels vertically, and also penetratingly be provided with a plurality of radiation holes on each end cap vertically, when the relative pump housing of rotor and end cap swing, each radiation hole can be connected with heat dissipation channel, the work calories that heat dissipation channel by running through whole compressor pump inside and radiation hole make parts is distributed, and does not influence normal compression, the transmission of air-flow.
Compared with prior art, the present invention has abandoned the intake method on the conventional compression pump, designed a kind of brand-new revolving intake method, under the guide functions of the guide plate in rotation, air-flow can automatically be inhaled into circulation passage from the blowhole that is arranged in the guide plate back side, suction port from the cylinder body that is positioned at the guide plate front output at last, form a circle rotary flow type air-flow outside cylinder body, this rotary flow type air-flow participates in a preceding secondary air of compression procedure as formally entering within the cylinder body; Make the gas that is input in the cylinder body need not to be with precompression, can effectively cut down the consumption of energy, and the mode of this rotary air inlet can improve charge flow rate dramatically, thereby can significantly improve the working efficiency of compressor pump, may be used among the various compressor pumps.
Moreover, having the compressor pump of above-mentioned spiral-flow auxiliary air intake device, the Spielpassung setting of pump case wherein and guide plate, end cap makes guide plate have maximum water conservancy diversion effect.
Simultaneously, compressor pump of the present invention combines spiral-flow auxiliary air intake device and rotary type compressor pump, design a kind of air flow passage of brand-new compressor pump, promptly, from the both sides input of cylinder body outside, after overcompression, from the central airflow mode of exporting of cylinder interior, guarantee the periodic duty that compressor pump can go round and begin again swimmingly, compare (as the patent of quoting in the background technique) with existing rotary type compressor pump, under the situation of the equal rotating speed of the relative cylinder body of rotor, working efficiency significantly is improved.
Description of drawings
Fig. 1 is the cross-sectional schematic of the embodiment of the invention;
Fig. 2 is applied in structural representation on the compressor for the embodiment of the invention;
Fig. 3 is the cross-sectional schematic of Fig. 2;
The structural representation of Fig. 4 after for the cover that removes the compressor end among Fig. 2;
Fig. 5 is for removing the structural representation behind the pump case among Fig. 4;
Fig. 6 removes a structural representation behind the end cap among Fig. 5;
Fig. 7 is the three-dimensional exploded view (having omitted pump case) of the embodiment of the invention.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As Fig. 1～shown in Figure 7, for use among the present invention one of compressor pump that spiral-flow auxiliary air intake device is arranged preferred implement sharp.Rotor 5, cock 6, the servo-actuated dividing plate 7, that this compressor pump comprises pump case 1, circle tube cylinder 3 with circular cylindrical cavity, be arranged on the hollow in the cylinder body 3 is arranged on the air guide shaft 8 and a spiral-flow auxiliary air intake device of rotor 5 central authorities.
Wherein, when present embodiment is applied on the compressor, be provided with the cover 11 that has ventilation mouth 11a in the end of pump case 1, referring to Fig. 2 and Fig. 3.
Described cylinder body 3 is arranged on coaxially in the described pump case 1 and with pump case 1 and leaves spacing, and the cavity between cylinder body 3 and the pump case 1 is eddy flow gas-entered passageway A, and the suction port 31 of this cylinder body 3 is arranged on the circumferential surface.
Described spiral-flow auxiliary air intake device comprise two end caps 2 that are separately fixed at cylinder body 3 both sides and be arranged between the both sides end cap 2 and positive on cylinder body 3 circumferential surfacies guide plate 4 of suction port 31;
And each end cap 2 position after the back side of guide plate 4 has three blowholes 21, and each blowhole 21 all is tangential type inlet.
Described guide plate 4 is the arc of top margin 41 suction port 31 direction bendings on cylinder body 3, promptly form streamlined radian in the front, the base 42 of guide plate 4 directly is connected on the circumferential surface of cylinder body 3, but the top margin 41 of guide plate 4 and the madial wall of pump case 1 are the Spielpassung of slide relative;
And, but the outer edge of each end cap 2 is the Spielpassung of slide relative with the madial wall of pump case 1 also, two end caps 2 just close the both sides of cylinder body 3 and the both sides of the eddy flow gas-entered passageway A between cylinder body 3 and the pump case 1.
Described rotor 5 relative cylinder body 3 eccentric settings, form crescent shape compression square-cavity B between the madial wall of rotor 5 and cylinder body 3, offer the servo-actuated dividing plate loose slot 52 in cock tank 51 and the cock tank 51 on the rotor 5, described cock 6 is engaged in the cock tank 51 with regard to activity, and described servo-actuated dividing plate 7 one ends are inserted in the cylinder body 3, the other end passes cock 6 and is inserted in the servo-actuated dividing plate loose slot 52, and, offer an air outlet 53 on the described rotor 5, this air outlet 53 is positioned at that side of the servo-actuated dividing plate 7 identical with cylinder body 3 relative rotor 5 sense of rotation, promptly be positioned at that opposite side of rotor 5 relative cylinder body 3 swaying directions, like this, the air-flow after being compressed in the crescent shape compression square-cavity B could enter into the central cavity of rotor 5 smoothly by this air outlet 53.
Described air guide shaft 8 axially is provided with along it and is communicated with extraneous center through hole 81, this air guide shaft 8 comprises 8a of first portion that is positioned at rotor 5 central authorities' (being central cavity) and the second portion 8b that is positioned at outside end cap 2 and the end cap 2, leave spacing between the 8a of first portion of this air guide shaft 8 and the madial wall of rotor 5 and as outlet passageway C, and, this air guide shaft 8 8a of first portion offer two pairs of air outlet holes 82 in the rear and front end, each air outlet hole 82 is connected with center through hole 81.
The 8a of first portion and the rotor 5 of described air guide shaft 8 are in same axle center, the 8a of first portion of air guide shaft 8 is bearing in the central authorities of rotor 5 by clutch shaft bearing 91, and the second portion 8b of air guide shaft 8 and pump case 1 and end cap 2 are in same axle center, the second portion 8b of air guide shaft 8 is bearing in the central authorities of end cap 2 by second bearing 92, and the end of air guide shaft 8 second portion 8b is stretched out outside end cap 2 and can be connected with gas holder.
Be the spin balancing of balance guide plate 4 in the hope of cylinder body 3, the outer surface of described cylinder body 3 also is connected with a balancing weight 32 in that side relative with guide plate 4.
And, in the present embodiment, described rotor 5 circumferentially has 11 heat dissipation channels 54, these 11 heat dissipation channels 54 are distributed on the rotor 5 with cock tank 51 with being centrosymmetric, 10 radiation holes 22 are circumferentially arranged on each end cap 2, each heat dissipation channel 54 and radiation hole 22 all run through setting respectively vertically, when rotor 5 relative cylinder bodies 3 are swung, heat dissipation channel 54 can be connected with radiation hole 22, make cooling can enter into heat dissipation channel 54 on the rotor 5 from the radiation hole 22 on one of them end cap 2 with air-flow, then the radiation hole from another end cap 2 22 arrives the heat radiation purpose through the ventilation mouth 11a on the casings 11 and be discharged to the external world.
During this compressor pump real work, two end caps 2 are fixedly linked by bolt and cylinder body 3, one of them end cap 2 is subjected to the output shaft 10 of motor to drive and can rotate around the axle center, like this, two end caps 2, cylinder body 3 and guide plates 4 all can coaxial together rotations, sense of rotation is that rotate towards the direction of suction port 31 all the time in the front of this guide plate 4, shown in the arrow outside the pump case among Fig. 11;
At guide plate 4 and end cap 2, cylinder body 3 after the dead ahead rotates, described spiral-flow auxiliary air intake device makes gas automatically to enter in the eddy flow gas-entered passageway A by guide plate 4 blowhole 21 behind, form a circle rotation type air current, this rotary flow type air-flow is input within the cylinder body 3 from the suction port 31 in guide plate 4 dead aheads at last, therefore find out, this rotary flow type air-flow is that air-flow formally enters into a secondary air before the participation compression procedure within the cylinder body 3, referring to Fig. 1 and Fig. 3.
Simultaneously, cylinder body 3 in the rotation is by the effect of servo-actuated dividing plate 7 and cock 6, rotor 5 relative cylinder bodies 3 are rubbed, compress into the gas of crescent shape compression square-cavity B in the cylinder body 3, the air outlet 53 of air-flow after being compressed from rotor 5 enters in the outlet passageway C of rotor 4, by air outlet hole 82 and center through hole 81 on the air guide shaft 8, output in the gas holder at last, air current flow path and direction are referring to shown in the arrow of Fig. 1 and Fig. 3.
Claims (10)
1. spiral-flow auxiliary air intake device, it is characterized in that: include and be separately fixed at cylinder body (3) end covers at two sides (2) when installing, and be arranged between the both sides end cap (2) and positive when mounted on cylinder body (3) circumferential surface guide plate (4) of suction port (31), and the position of described end cap (2) after the back side of guide plate (4) has blowhole (21), and described end cap (2), guide plate (4) and cylinder body (3) can rotate together.
2. spiral-flow auxiliary air intake device according to claim 1 is characterized in that: described guide plate (4) is top margin (41) is gone up arc from suction port (31) direction bending to cylinder body (3).
3. spiral-flow auxiliary air intake device according to claim 1 is characterized in that: all offer three described blowholes (21) on each end cap (2).
4. spiral-flow auxiliary air intake device according to claim 1 is characterized in that: the blowhole (21) on the described end cap (2) is tangential type inlet.
5. an application has the compressor pump of spiral-flow auxiliary air intake device as claimed in claim 1, include pump case (1) and circle tube cylinder (3) with circular cylindrical cavity, described cylinder body (3) is arranged on coaxially in the described pump case (1) and with pump case (1) and leaves spacing, the suction port (31) of this cylinder body (3) is arranged on the circumferential surface, it is characterized in that: the base (42) of described guide plate (4) directly is connected on the circumferential surface of cylinder body (3), the top margin (41) of guide plate (4) and pump case (1) but madial wall be the Spielpassung of slide relative, and, the outer edge of each end cap (2) also with pump case (1) but madial wall be the Spielpassung of slide relative.
6. compressor pump according to claim 5 is characterized in that: comprise that also the rotor (5), cock (6), the servo-actuated dividing plate (7) and that are arranged on the hollow in the described cylinder body (3) are arranged on the air guide shaft (8) of rotor (5) central authorities;
Wherein, described rotor (5) the eccentric setting of cylinder body (3) relatively, form crescent shape compression square-cavity (B) between the madial wall of rotor (5) and cylinder body (3), offer cock tank (51) and servo-actuated dividing plate loose slot (52) on the rotor (5), described cock (6) is engaged in the cock tank (51) with regard to activity, and described servo-actuated dividing plate (5) one ends are inserted in the cylinder body (3), the other end passes cock (6) and is inserted in the servo-actuated dividing plate loose slot (52), and, offer an air outlet (53) on the described rotor (5), this air outlet (53) are positioned at that side with cylinder body (3) the servo-actuated dividing plate (7) that rotor (5) sense of rotation is identical relatively;
Described air guide shaft (8) axially is provided with along it and is communicated with extraneous center through hole (81), this air guide shaft (8) comprise the first portion (8a) that is positioned at rotor (5) central authorities and be positioned at end cap (2) and end cap (2) outside second portion (8b), leave spacing between the first portion (8a) of this air guide shaft (8) and the madial wall of rotor (5), and the outside of this air guide shaft (8) first portion (8a) has the air outlet hole (82) that is communicated with its center through hole (81).
7. compressor pump according to claim 6, it is characterized in that: the first portion (8a) of described air guide shaft (8) is in same axle center with rotor (5), the first portion (8a) of air guide shaft (8) is bearing in the central authorities of rotor (5) by clutch shaft bearing (91), and the second portion (8b) of air guide shaft (8) is in same axle center with pump case (1), and the second portion (8b) of air guide shaft (8) is bearing in the central authorities of end cap (2) by second bearing (92).
8. compressor pump according to claim 5 is characterized in that: the outer surface of described cylinder body (3) also is connected with a balancing weight (32) in that side relative with guide plate (4).
9. compressor pump according to claim 6 is characterized in that: described air guide shaft (8) first portion (8a) offers a pair of described air outlet hole (82) respectively in the rear and front end.
10. according to the described compressor pump of arbitrary claim in the claim 6 to 9, it is characterized in that: described rotor (5) penetratingly is provided with a plurality of heat dissipation channels (54) vertically, and also penetratingly being provided with a plurality of radiation holes (22) on each end cap (2) vertically, each radiation hole (22) can be connected with heat dissipation channel (54).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101001617A CN101603538B (en) | 2009-06-25 | 2009-06-25 | Spiral-flow auxiliary air intake device and compression pump thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101001617A CN101603538B (en) | 2009-06-25 | 2009-06-25 | Spiral-flow auxiliary air intake device and compression pump thereof |
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| Publication Number | Publication Date |
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| CN101603538A CN101603538A (en) | 2009-12-16 |
| CN101603538B true CN101603538B (en) | 2011-05-11 |
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| CN2009101001617A Active CN101603538B (en) | 2009-06-25 | 2009-06-25 | Spiral-flow auxiliary air intake device and compression pump thereof |
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| CN105986999B (en) * | 2016-07-08 | 2018-04-10 | 加西贝拉压缩机有限公司 | A kind of cylinder body linkage rotation formula gas compressor |
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Effective date of registration: 20160505 Address after: 315301, No. 418, hi tech Road, Zong Han street, Xinxing Industrial Cluster, Cixi, Zhejiang Patentee after: Ningbo Tiansheng Sealing Packing Co., Ltd. Address before: 315303, Zhejiang, Cixi Province ancient Tong Street Community licensing Village Road, community licensing 218 Patentee before: Ningbo Teyi Power Technology Co., Ltd. |