CN101591989A - A kind of assembling type composite material wire pole molded through pultrusion - Google Patents
A kind of assembling type composite material wire pole molded through pultrusion Download PDFInfo
- Publication number
- CN101591989A CN101591989A CNA2009100328000A CN200910032800A CN101591989A CN 101591989 A CN101591989 A CN 101591989A CN A2009100328000 A CNA2009100328000 A CN A2009100328000A CN 200910032800 A CN200910032800 A CN 200910032800A CN 101591989 A CN101591989 A CN 101591989A
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- wall
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- termination
- pultrusion
- inner round
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- 239000002131 composite material Substances 0.000 title claims abstract description 38
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 16
- 239000004744 fabric Substances 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 229920006305 unsaturated polyester Polymers 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 7
- 229920002748 Basalt fiber Polymers 0.000 claims description 6
- 239000004917 carbon fiber Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 5
- 229920006387 Vinylite Polymers 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 229920006231 aramid fiber Polymers 0.000 claims description 2
- 239000005007 epoxy-phenolic resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 241000700143 Castor fiber Species 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Moulding By Coating Moulds (AREA)
Abstract
A kind of assembling type composite material wire pole molded through pultrusion, mainly comprise the cylindrical of cylindrical wall components composition and the interior circle that the inner round wall parts are formed, one end of described cylindrical wall components is the outer wall termination, the other end is provided with the outer wall bayonet slot that can fasten with the outer wall termination, the inwall of cylindrical wall components is provided with wild card and attaches together and put, one end of inner round wall parts is the inwall termination, the inwall bayonet slot of the other end for fastening with the inwall termination, the outer wall of inner round wall parts are provided with to attach together with wild card puts the interior clamping close device that matches.
Description
Technical field
The present invention relates to a kind of electric pole, especially a kind of lightweight, high-strength, corrosion resistant assembling type composite material wire pole molded through pultrusion are particularly useful for mountain area, area such as coastal, high and cold, also can be used for the column structure of advertisement bar, light pole etc.
Background knowledge
The electric pole that uses in the at present domestic and international overhead transmission line mainly contains wooden stick, steel pole and concrete frame.It is wooden stick and steel pole that American-European countries uses more, and what use mainly is concrete frame and China is a large amount of, in 220KV and above circuit, adopts lattice iron tower and sectional type steel pipe pole at present more.But the concrete frame quality is heavier, inconvenient, easy to crack, the poor durability of transportation, and is difficult to reach certain height.And steel pole deadweight is bigger, and tower height does not increase, and not only weight is big and cost is too high again if adopt high-strength steel.Also there are problems such as easy-to-rust, construction transportation and operation maintenance difficulty in steel pole and iron tower simultaneously.In addition, lightning strike accident and pollution flashover accident almost respectively account for 50% in the transmission line of electricity tripping operation accident in every year, a large amount of composite insulators that use still can not thoroughly solve thunder and lightning and pollution flashover accident, therefore the national economy loss that is caused is bigger, therefore employs new technology, that new material is made electric pole is extremely urgent.
Fibrous composite has high-strength light, corrosion-resistant, weatherability and the good remarkable advantage of electrical insulation capability.Pultrude process is that fiber bundle or fabric are fed continuously by creel, process resin glue groove is with fiber impregnation, enter withdrawal mechanism after passing hot forming tool again, can be made into continuous composite product by this flow process, pultrude process can be produced the continuous section bar of cross sectional shape complexity.Therefore the pultrusion molding process that can adopt serialization to produce prepares composite material electric pole or composite material electric pole parts, electric pole will promptly be formed after the composite material component assembly unit, than conventional concrete bar, steel pole, not only on weight, alleviate greatly, be easy to install and construction, especially be fit to the area, mountain area.Simultaneously composite material electric pole has good electric insulation, performance such as corrosion-resistant, is suitable for areas such as coastal, high and cold.The present invention proposes a kind of assembling type composite material wire pole, its main innovation is its assembly type double-walled construction, can significantly strengthen the anti-flexing unstability performance of cylinder, composite material component adopts the pultrusion molding process serialization to produce, after being assembled into the double-walled cylinder, be used for column structures such as electric pole, advertisement bar, light pole.
Summary of the invention
The objective of the invention is to develop a kind of novel composite material electric pole in order to adapt to electric pole high-strength light, insulation, requirement such as corrosion-resistant.
Purpose of the present invention can reach by following measure:
A kind of assembling type composite material wire pole molded through pultrusion, mainly comprise the cylindrical of cylindrical wall components composition and the interior circle that the inner round wall parts are formed, one end of described cylindrical wall components is the outer wall termination, the other end is provided with the outer wall bayonet slot that can fasten with the outer wall termination, the inwall of cylindrical wall components is provided with wild card and attaches together and put, one end of inner round wall parts is the inwall termination, the inwall bayonet slot of the other end for fastening with the inwall termination, the outer wall of inner round wall parts are provided with to attach together with wild card puts the interior clamping close device that matches.
Described wild card attaches together that to put with interior clamping close device be bayonet slot, the termination of matching, or the cloudy tongue and groove that matches, positive tongue and groove.
Described outer wall bayonet slot and outer wall termination or cloudy tongue and groove, positive tongue and groove for matching.
Described inwall bayonet slot and inwall termination or cloudy tongue and groove, positive tongue and groove for matching.
Described cylindrical wall components and inner round wall parts are for adopting the whole continuously shaped section bar of composite material pultrusion technology.
Described cylindrical wall components and inner round wall parts are that fiber bundle or fabric and resin solidification form, and fiber bundle or fabric comprise: glass fiber, basalt fibre, aramid fiber or carbon fiber; Resin comprises: unsaturated polyester (UP), vinylite, epoxy resin or phenolic resins, and also can be in pultrusion molding process at the peripheral compound chopped mat of fiber bundle or fabric.
Described cylindrical wall components and inner round wall parts can adopt thermoplastic to make by extruder, and material is preferably plastics.
The quantity of described cylindrical wall components and inner round wall parts is preferably each 8.
The present invention has following advantage:
Compare with other products with composite material electric pole of the present invention, its maximum characteristics are: in light weight, the intensity height, anti-flexing unstability performance is good, corrosion-resistant, convenient transport, assembling construction are simple, convenient and rapid, can be used for mountain area, area such as coastal, high and cold, also can be used for column structures such as advertisement bar, light pole.But this composite material electric pole suitability for industrialized production simultaneously can be by the electric pole of height and load bearing requirements production different size.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is one of partial structurtes schematic diagram of the present invention.
Fig. 3 is two of a partial structurtes schematic diagram of the present invention.
Among the figure: 1, cylindrical wall components; 2, inner round wall parts; 3, outer wall bayonet slot; 4, outer wall termination; 5, wild card attaches together and puts; 6, interior clamping close device; 7, inwall termination; 8, inwall bayonet slot.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments:
As shown in Figure 1, assembling type composite material wire pole molded through pultrusion of the present invention is two circle wall constructions, is made up of the two large divisions: the interior circle that the cylindrical that cylindrical wall components 1 is formed, inner round wall parts 2 are formed.Cylindrical wall components 1 can adopt the pultrude process serialization to produce, referring to Fig. 2 (a), raw material can adopt glass fiber, basalt fibre, carbon fiber etc., fiber bundle or fabric are fed continuously by creel, process resin glue groove is with fiber impregnation various types of resins (unsaturated polyester (UP), vinylite or epoxy resin), enter withdrawal mechanism after passing thermoforming metal die (mold shape is consistent with cylindrical wall components 1) again, can be made into continuous composite material cylindrical wall components 1 by this flow process.Because fiber mainly vertically in the drawing and extruding section bar, and the fiber content height has good stress performance, can be directly as primary structure member, but the transverse strength and the shear strength of drawing and extruding section bar are lower, therefore also can be in pultrusion molding process the chopped mat of compound some.Inner round wall parts 2 also preferably adopt pultrude process to make, referring to Fig. 2 (b).Fig. 3 (a) is adjacent cylindrical wall splicing figure, and cylindrical wall components 1 is connected to the cylindrical wall by tongue and groove, generally needs to constitute octagon cylindrical wall with 8 cylindrical wall components 1; Fig. 3 (b) is adjacent inner round wall splicing figure, inner round wall parts 2 are connected to inner round wall by outer wall bayonet slot 3, outer wall termination 4, generally need to constitute the octagon inner round wall with 8 inner round wall parts 2, wherein, outer wall bayonet slot 3 and outer wall termination 4 or cloudy tongue and groove, positive tongue and groove for matching; Fig. 3 (c) is the splicing figure between the adjacent inside and outside round wall, cylindrical wall components 1 and inner round wall parts 2 attach together by wild card and put 5, interior clamping close device 6 links to each other, constitute stable two circle wall constructions, promptly form the column structure of high-strength light, as electric pole, advertisement bar, light pole etc.
Outer wall bayonet slot 3, outer wall termination 4 are cylindrical wall components 1 joint construction measure each other, and during assembly unit, the cylindrical wall components is mutually by outer wall bayonet slot 3, the 4 continuous clampings of outer wall termination.Inwall bayonet slot 8, inwall termination 7 are inner round wall parts 2 joint construction measures each other, and during assembly unit, the inner round wall parts are mutually by inwall bayonet slot 8, the 7 continuous clampings of inwall termination.Wild card attaches together and puts 5, interior clamping close device 6 is the joint construction measure between cylindrical wall components 1 and the inner round wall parts 2, and during assembly unit, cylindrical wall components 1 and inner round wall parts 2 attach together by wild card and put 5,6 clampings of interior clamping close device.The sheet number of inner round wall parts 2 and cylindrical wall components 1 is any, interconnects to be combined into circular getting final product, and is preferably 8.
In the above-mentioned embodiment, outer wall bayonet slot 3 and outer wall termination 4 or cloudy tongue and groove, positive tongue and groove for matching, when the cloudy tongue and groove that matches, positive tongue and groove are adopted in outer wall bayonet slot 3 and outer wall termination 4, can also can make and stick with glue reinforcing as required directly with adjacent yin, yang tongue and groove engaging in engaging place of yin, yang tongue and groove.When outer wall bayonet slot 3 and outer wall termination 4 are smoothing unit only, when not establishing tongue and groove, can be directly with adjacent outer wall bayonet slot 3 and 4 engagings of outer wall termination, also can make and stick with glue reinforcing in outer wall bayonet slot 3 and 4 engagings place of outer wall termination.
Above-mentioned composite material electric pole adopts the preparation of composite material pultrusion technology.
Assembling type composite material wire pole molded through pultrusion of the present invention comprises the cylindrical wall that 8 cylindrical wall components 1 surround by outer wall bayonet slot 3, outer wall termination 4; 8 inner round wall that inner round wall parts 2 surround by inwall bayonet slot 8, inwall termination 7, inside and outside round wall components all adopts the glass fiber bundle pultrusion, and in pultrusion molding process at the short glass fiber felt of the peripheral compound some of section bar.During assembly unit, cylindrical wall components 1 and inner round wall parts 2 attach together by wild card and put 5,6 clampings of interior clamping close device form round shape shape electric pole.
Assembling type composite material wire pole molded through pultrusion of the present invention comprises the cylindrical wall that 6 cylindrical wall components 1 surround by outer wall bayonet slot 3, outer wall termination 4; 6 inner round wall that inner round wall parts 2 surround by inwall bayonet slot 8, inwall termination 7, inside and outside round wall components all adopts basalt fibre bundle pultrusion, during assembly unit, cylindrical wall components 1 and inner round wall parts 2 attach together by wild card and put 5,6 clampings of interior clamping close device form round shape shape electric pole.
Assembling type composite material wire pole molded through pultrusion of the present invention comprises the cylindrical wall that 8 cylindrical wall components 1 surround by outer wall bayonet slot 3, outer wall termination 4; 6 inner round wall that inner round wall parts 2 surround by inwall bayonet slot 8, inwall termination 7, inside and outside round wall components all adopts the carbon fiber bundle pultrusion, during assembly unit, cylindrical wall components 1 and inner round wall parts 2 attach together by wild card and put 5,6 clampings of interior clamping close device form cylindric advertisement bar.
The preparation method of above-mentioned composite material electric pole adopts the preparation of composite material pultrusion technology, and idiographic flow is as follows:
A. open two cover steel mould, be respectively the mould of cylindrical wall components 1 and the mould of inner round wall parts 2, the mould inside shape is consistent with the circle wall components;
B. mould is contained on the composite material drawing and extruding machine, generally needs the extruder of 15t with upper pulling force;
C. fiber bundle or fabric are fed continuously by creel, process resin glue groove is with fiber impregnation various types of resins (unsaturated polyester (UP), vinylite or epoxy resin), enter withdrawal mechanism after passing the thermoforming steel mould again, promptly can be made into continuous composite material cylindrical wall components 1 and inner round wall parts 2, adopt automatic gas cutting machine to predetermined length to cut.Also can be in the pultrusion process at the chopped mat of the peripheral compound some of section bar.
D. generally need to be interconnected to constitute octagon cylindrical wall by draw-in groove or tongue and groove with 8 cylindrical wall components; 8 inner round wall parts of same employing constitute the octagon inner round wall; In the inside and outside round wall of assembly unit, inside and outside round wall components attached together by wild card put 5, interior clamping close device 6 links to each other, and constitutes stable two wall constructions of justifying, and promptly forms the column structure (electric pole, advertisement bar, light pole etc.) of high-strength light, as Fig. 1.
Wherein: the kinds of fibers of cylindrical wall components 1 and inner round wall parts 2, the sheet number average of cylindrical wall components 1 and inner round wall parts 2 can be adjusted as required flexibly.
Claims (8)
1, a kind of assembling type composite material wire pole molded through pultrusion, mainly comprise the cylindrical of cylindrical wall components (1) composition and the interior circle that inner round wall parts (2) are formed, an end that it is characterized in that described cylindrical wall components (1) is outer wall termination (4), the other end is provided with the outer wall bayonet slot (3) that can fasten with outer wall termination (4), the inwall of cylindrical wall components (1) is provided with wild card and attaches together and put (5), one end of inner round wall parts (2) is inwall termination (7), the inwall bayonet slot (8) of the other end for fastening with inwall termination (7), the outer wall of inner round wall parts (2) are provided with to attach together with wild card puts the interior clamping close device (6) that (5) fasten.
2, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that described wild card attaches together to put (5) and interior clamping close device (6) bayonet slot, the termination for matching, or the cloudy tongue and groove that matches, positive tongue and groove.
3, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that described outer wall bayonet slot (3) and outer wall termination (4) or cloudy tongue and groove, positive tongue and groove for matching.
4, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that described inwall bayonet slot (8) and inwall termination (7) or cloudy tongue and groove, positive tongue and groove for matching.
5, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that described cylindrical wall components (1) and inner round wall parts (2) are for adopting the whole continuously shaped section bar of composite material pultrusion technology.
6, assembling type composite material wire pole molded through pultrusion according to claim 1, it is characterized in that described cylindrical wall components (1) and inner round wall parts (2) form for fiber bundle or fabric and resin solidification, fiber bundle or fabric comprise: glass fiber, basalt fibre, aramid fiber or carbon fiber; Resin comprises: unsaturated polyester (UP), vinylite, epoxy resin or phenolic resins, and also can be in pultrusion molding process at the peripheral compound chopped mat of fiber bundle or fabric.
7, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that described cylindrical wall components (1) and inner round wall parts (2) can adopt thermoplastic to make by extruder, and material is preferably plastics.
8, assembling type composite material wire pole molded through pultrusion according to claim 1 is characterized in that the quantity of described cylindrical wall components (1) and inner round wall parts (2) is preferably each 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100328000A CN101591989B (en) | 2009-06-29 | 2009-06-29 | Assembling type composite material wire pole molded through pultrusion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100328000A CN101591989B (en) | 2009-06-29 | 2009-06-29 | Assembling type composite material wire pole molded through pultrusion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101591989A true CN101591989A (en) | 2009-12-02 |
| CN101591989B CN101591989B (en) | 2011-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100328000A Expired - Fee Related CN101591989B (en) | 2009-06-29 | 2009-06-29 | Assembling type composite material wire pole molded through pultrusion |
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| CN (1) | CN101591989B (en) |
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| CN103075044A (en) * | 2013-01-25 | 2013-05-01 | 合肥海银杆塔有限公司 | Composite electric wire pole and preparation method thereof |
| CN107667201A (en) * | 2015-02-04 | 2018-02-06 | 复合材料科技有限公司 | A kind of modularization fiber reinforced plastic electric wire pole |
| CN108006428A (en) * | 2017-11-20 | 2018-05-08 | 国网河南省电力公司安阳供电公司 | A kind of composite glass fiber winding arrangement part and its bundle structure of preparation |
| CN108049693A (en) * | 2017-11-20 | 2018-05-18 | 国网河南省电力公司安阳供电公司 | A kind of composite material electric pole of braiding structure |
| CN108049692A (en) * | 2017-11-20 | 2018-05-18 | 国网河南省电力公司安阳供电公司 | A kind of composite material electric pole of clamping structure |
| CN108049691A (en) * | 2017-11-20 | 2018-05-18 | 国网河南省电力公司安阳供电公司 | A kind of composite material electric pole of zipper |
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| BE867192A (en) * | 1978-05-18 | 1978-11-20 | Keag Handels A G | PREFABRICATED CHIMNEY |
| US6357196B1 (en) * | 1997-05-02 | 2002-03-19 | Mccombs M. Scott | Pultruded utility pole |
| US6453635B1 (en) * | 1998-07-15 | 2002-09-24 | Powertrusion International, Inc. | Composite utility poles and methods of manufacture |
| CN1252370C (en) * | 2002-05-27 | 2006-04-19 | 胜利石油管理局工程机械总厂 | Continous sucker rod made of fiber reinforced composition and its making method |
| WO2005067544A2 (en) * | 2004-01-13 | 2005-07-28 | Composite Technology Corporation | Composite utility pole with implements for use in electrical distribution network |
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- 2009-06-29 CN CN2009100328000A patent/CN101591989B/en not_active Expired - Fee Related
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| CN103075044A (en) * | 2013-01-25 | 2013-05-01 | 合肥海银杆塔有限公司 | Composite electric wire pole and preparation method thereof |
| CN107667201A (en) * | 2015-02-04 | 2018-02-06 | 复合材料科技有限公司 | A kind of modularization fiber reinforced plastic electric wire pole |
| CN109963991A (en) * | 2016-10-17 | 2019-07-02 | 德塞尤尼克北美有限责任公司 | The tube assembly and manufacturing method being fastened togather |
| US10995885B2 (en) | 2016-10-17 | 2021-05-04 | Deceuninck North America, Llc | Snap together tube assembly and manufacturing process |
| CN112554350A (en) * | 2016-10-17 | 2021-03-26 | 德塞尤尼克北美有限责任公司 | Snap-together pipe assembly and method of manufacture |
| CN109963991B (en) * | 2016-10-17 | 2020-11-10 | 德塞尤尼克北美有限责任公司 | Snap-together pipe assembly and method of manufacture |
| CN108049691A (en) * | 2017-11-20 | 2018-05-18 | 国网河南省电力公司安阳供电公司 | A kind of composite material electric pole of zipper |
| CN108105576A (en) * | 2017-11-20 | 2018-06-01 | 国网河南省电力公司安阳供电公司 | A kind of support stress members of composite fibre filament winding |
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| CN108006428A (en) * | 2017-11-20 | 2018-05-08 | 国网河南省电力公司安阳供电公司 | A kind of composite glass fiber winding arrangement part and its bundle structure of preparation |
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| Publication number | Publication date |
|---|---|
| CN101591989B (en) | 2011-10-12 |
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