CN101585691B - 凹凸棒内墙粉末涂料 - Google Patents
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Abstract
本发明公开了一种凹凸棒内墙粉末涂料，其技术方案的要点是，凹凸棒内墙粉末涂料由提纯后的凹凸棒、超细轻质碳酸钙、聚乙烯醇超细粉末、速溶硅酸钠、锐钛型钛白粉、固体有机硅消泡剂和荧光增白剂VBL组成。凹凸棒内墙粉末涂料的生产方法是：配料、粉碎、磨粉、包装为凹凸棒内墙粉末涂料的成品。凹凸棒内墙粉末涂料附着力好，具有较好的耐久性、耐水性、耐摩擦和耐沾污性，能吸附空气中的甲醛和挥发性有机物，净化空气。凹凸棒内墙粉末涂料是白色基准涂料，可以直接进行调色生产各种不同颜色的彩色涂料，凹凸棒内墙粉末涂料适用于建筑物装饰。
Description
技术领域
本发明涉及涂料，具体涉及一种凹凸棒内墙粉末涂料。
背景技术
内墙涂料直接涂装于建筑物或构筑物的内表面，与人们的生活或工作关系更为密切。内墙涂料的装饰效果、涂膜手感、平整度和颜色、质感等会受到人们更多的关注，内墙涂料会对室内环境产生较大的影响，应当具有适当的透气性和吸湿性，完全不透气、不吸湿的涂膜会造成墙面的结露，不利于室内环境的改善和居住舒适性的提高。内墙涂料中不能含有有毒、有害物质，否则会对环境和健康造成危害；内墙涂料必须具有适当的耐水性、耐碱性和耐擦洗性。
中国专利公开号CN 1035672，公开日为1989年9月20日，名称为“膨润土粉末涂料”，公开了“一种用于房屋内墙表面装饰的膨润土粉末涂料。其特点是以膨润土为主要原料，生产成本低，耐干擦性好，不掉粉，制造方法简单以及易于包装运输。”
上述专利的不足之处是该项技术中选用膨润土为主要原料，而膨润土中常伴生有石英、长石、沸石、石膏、方解石、黄铁矿、氧化铁矿物以及岩屑等杂质，而这些伴生的矿物对膨润土的化学成分以及工艺性能影响较大，没有经过提纯的膨润土的胶体粘度、分散性和悬浮性能都比较差，因此会影响到涂料的产品质量。
发明内容
本发明的目的是克服现有技术中不足之处，提供一种凹凸棒内墙粉末涂料。
凹凸棒内墙粉末涂料由提纯后的凹凸棒、超细轻质碳酸钙、聚乙烯醇超细粉末、速溶硅酸钠、锐钛型钛白粉、固体有机硅消泡剂和荧光增白剂VBL组成。
凹凸棒内墙粉末涂料的生产方法是：配料、粉碎、磨粉、包装为凹凸棒内墙粉末涂料的成品。
凹凸棒石粘土是一种含水富镁纳米级多孔纤维状硅酸盐粘土矿物，当凹凸棒石粘土中的凹凸棒含量≥80％以上时，其比表面积较大，可达500m2/g以上。使用“凹凸棒湿法选矿工艺”，将凹凸棒石粘土中的水云母、石英、蛋白石和碳酸盐等矿物筛选去除掉，得到一种提纯后的凹凸棒。
凹凸棒石粘土土质细腻，表面光滑，质地较轻，潮湿时呈粘性和可塑性，其粘度可达到3000mPa·s以上，有利于原料之间的粘结；凹凸棒石粘土干燥收缩率小，且不产生龟裂，能提高内墙粉末涂料对建筑物墙面的附着力，提纯后的凹凸棒加入涂料溶液中，在外力搅拌下快速形成稳定的不分层的凝胶体，有较好的粘滞性和触变性，凹凸棒石粘土涂料涂膜的显微照片显示，其晶体呈网状排列，均匀地分布在涂料中，所以涂膜表面耐磨性能好。
凹凸棒石粘土具有选择吸附能力，如对极性分子水、氨、甲醇、乙醇、醛、酮、烯、烃等能被通道孔吸收，而对非极性分子如氧等则不能进入孔道，利用这种吸附特性，能吸附空气中的甲醛和挥发性有机物，净化空气。
超细轻质碳酸钙具有细腻、均匀、白度高、光学性能好等优点，有助于提高凹凸棒膏状内墙涂料的光泽和附着力。
聚乙烯醇超细粉末，具有良好的冷水速溶性、优异的成膜性、较强的粘接性和渗透性，能提高凹凸棒内墙粉末涂料的附着力和耐摩擦性能，防止涂料施工后产生粉化、龟裂和剥离。
速溶硅酸钠能快速溶解于水，加入凹凸棒内墙粉末涂料后，能渗入缝隙和孔隙中，固化的硅凝胶能堵塞毛细孔通道，提高涂料的密度和强度，从而提高内墙涂料的耐磨性。
锐钛型钛白粉具有优异的水分散性和卓越的光学性能，色相稳定性，粒度分布好，加入凹凸棒内墙粉末涂料后，具有高光泽、高消色力、高遮盖力的特点，有利于生产各种不同颜色的彩色内墙涂料。
固体有机硅消泡剂是由改性聚硅氧烷、羟基硅油等多种成份复配而成，外观为白色粉末状固体颗粒，具有使用便捷，贮运方便、不怕高温和严寒，不受环境、温度影响，不易变质等优点。
荧光增白剂VBL可溶于80倍的软水中，用于提高凹凸棒内墙粉末涂料的增白效果。
本发明通过下述技术方案予以实现：
1、凹凸棒内墙粉末涂料的配料按重量百分比由下列组分组成：提纯后的凹凸棒55～85％、超细轻质碳酸钙5～25％、聚乙烯醇超细粉末1～15％、速溶硅酸钠1～15％、锐钛型钛白粉0.1～5％、固体有机硅消泡剂0.01～1％和荧光增白剂VBL0.01～1％。
所述提纯后的凹凸棒是：使用凹凸棒的湿法选矿工艺，将含有泥土杂质的凹凸棒矿混合物，经粉碎后输入水解池中，浸泡24小时后，用高压气泵进行冲翻，并通过用不锈钢钢丝制成的圆桶筛筛去1毫米以上的杂质，送入有坡度的沉淀池中，继续用高压气泵进行冲翻，12小时后，由于凹凸棒矿的比重较轻，它在整个沉淀物中的最上层，用泥浆泵吸取这部分凹凸棒矿送入平底沉淀池中，15小时后放出多余的水，经过2-3天的自然干燥，取出这部分凹凸棒即为提纯后的凹凸棒；
上述工艺是采用由本发明人于2003年9月18日申请的“凹凸棒湿法选矿工艺”，中国专利授权公告号为：CN1224463，授权公告日：2005年10月26日。
2、凹凸棒内墙粉末涂料的生产方法是：将凹凸棒内墙粉末涂料的配料混合后，输入粉碎机中进行粉碎，粉碎后的颗粒细度小于0.250毫米，再将粉碎后的混合物输入超细磨粉机中进行磨粉，磨粉后的颗粒细度小于0.015毫米，包装为凹凸棒内墙粉末涂料的成品。
使用方法：将凹凸棒内墙粉末涂料放入容器内，添加水浸润0.5～2小时，凹凸棒内墙粉末涂料与水的比例为1∶1.5～1∶4，经过充分搅拌均匀后，就可以进行喷涂或刷涂。
凹凸棒内墙粉末涂料附着力好，具有较好的耐久性、耐水性、耐摩擦和耐沾污性，能吸附空气中的甲醛和挥发性有机物，净化空气。
凹凸棒内墙粉末涂料是白色基准涂料，可以直接进行调色生产各种不同颜色的彩色涂料。
凹凸棒内墙粉末涂料适用于建筑物装饰。
具体实施方式
下面结合实施例对本发明作进一步的描述：
1、凹凸棒内墙粉末涂料的配料按重量百分比由下列组分组成：提纯后的凹凸棒75％、超细轻质碳酸钙10％、聚乙烯醇超细粉末8％、速溶硅酸钠5％、锐钛型钛白粉1.5％、固体有机硅消泡剂0.3％和荧光增白剂VBL0.2％。
2、凹凸棒内墙粉末涂料的生产方法是：将凹凸棒内墙粉末涂料的配料混合后，输入粉碎机中进行粉碎，粉碎后的颗粒细度小于0.250毫米，再将粉碎后的混合物输入超细磨粉机中进行磨粉，磨粉后的颗粒细度小于0.015毫米，包装为凹凸棒内墙粉末涂料的成品。
Claims (2)
1.一种凹凸棒内墙粉末涂料，其特征在于，凹凸棒内墙粉末涂料的配料按重量百分比由下列组分组成：提纯后的凹凸棒55～85％、超细轻质碳酸钙5～25％、聚乙烯醇超细粉末1～15％、速溶硅酸钠1～15％、锐钛型钛白粉0.1～5％、固体有机硅消泡剂0.01～1％和荧光增白剂VBL0.01～1％。
2.根据权利要求1所述的凹凸棒内墙粉末涂料的生产方法，其特征在于，将凹凸棒内墙粉末涂料的配料混合后，输入粉碎机中进行粉碎，粉碎后的颗粒细度小于0.250毫米，再将粉碎后的混合物输入超细磨粉机中进行磨粉，磨粉后的颗粒细度小于0.015毫米，包装为凹凸棒内墙粉末涂料的成品。
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| CN101973060B (zh) * | 2010-07-30 | 2012-05-23 | 许庆华 | 荧光彩色凹凸棒软陶泥的生产方法 |
| CN104559790A (zh) * | 2015-01-27 | 2015-04-29 | 海安县亚太助剂有限公司 | 一种建筑粉末涂料 |
| CN105482516A (zh) * | 2015-12-05 | 2016-04-13 | 刘传新 | 一种凹凸棒土内墙涂料干料及其生产方法 |
| CN106189369A (zh) * | 2016-07-11 | 2016-12-07 | 滁州格锐矿业有限责任公司 | 一种钛白复合粉制备方法 |
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| US20050009937A1 (en) * | 2003-06-16 | 2005-01-13 | Dukles Jean M. | High build coating compositions |
| CN101077951A (zh) * | 2007-07-04 | 2007-11-28 | 曾技 | 一种以凹凸棒石粘土为主要成份的环保涂料 |
| CN101104766A (zh) * | 2006-07-12 | 2008-01-16 | 上海雅达特种涂料有限公司 | 一种室内空气净化多彩涂料及其生产方法 |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050009937A1 (en) * | 2003-06-16 | 2005-01-13 | Dukles Jean M. | High build coating compositions |
| CN101104766A (zh) * | 2006-07-12 | 2008-01-16 | 上海雅达特种涂料有限公司 | 一种室内空气净化多彩涂料及其生产方法 |
| CN101077951A (zh) * | 2007-07-04 | 2007-11-28 | 曾技 | 一种以凹凸棒石粘土为主要成份的环保涂料 |
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| 李梅.凹凸棒土在涂料中的应用.《上海涂料》.1994,(第2期),第112-114页. * |
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