CN101581928A - Management method and management system of production process - Google Patents
Management method and management system of production process Download PDFInfo
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- CN101581928A CN101581928A CNA2008100973918A CN200810097391A CN101581928A CN 101581928 A CN101581928 A CN 101581928A CN A2008100973918 A CNA2008100973918 A CN A2008100973918A CN 200810097391 A CN200810097391 A CN 200810097391A CN 101581928 A CN101581928 A CN 101581928A
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Abstract
The invention discloses a management method and a management system of a production process. The management method is realized through a computer program and comprises the following steps: acquiring marks of products to be processed and marks of production processes to be carried out; estimating the busy-idle conditions of production staff within periods of time of each production process to be carried out and the busy-idle conditions of each production station according to preset labor hours of each production process to be carried out; distributing production stations and production staff of each production process to the products to be processed according to an estimating result; generating dispatch lists and distributing marks to the dispatch lists; and recording a corresponding relation of the marks of the dispatch lists and the distributed production stations and the production staff. By adopting the invention, the automatic management of the production process can be realized and the working efficiency and the user feel can be improved.
Description
Technical field
The present invention relates to the computer management technology of the communications field, relate in particular to a kind of management method of the production process that realizes by computer program, and corresponding management system.
Background technology
Handicraft production scene administrative institute customary way is artificial management method substantially on a small scale at present, comprises management by walking around and visual kanban system method.Produce because of belonging to the handicraft operation, so that production run is influenced by human factor is very big.
Management by walking around sends worker, operation to shift by the on-the-spot supervision of the personnel realization personnel that are temporarily released from one's regular work fully, situations such as job assignment inequality, procedure connection be unordered appear in production run easily, also can produce the several personnel's of being temporarily released from one's regular work labour cost spending, the multiple-effect rate is low more more, the multitube reason is chaotic more more for the personnel that are temporarily released from one's regular work finally to cause production process.
See that it is at present than the advanced management method that board-like management combines with telltale clock, realized sending the semi-automatic management of worker's process, promptly send the worker according to production run and operation situation that visual billboard embodied by the personnel of being temporarily released from one's regular work, the mode of checking card with telltale clock before each operation is reached the standard grade and rolled off the production line is simultaneously calculated labour productivity.This kind management has very much progress than management by walking around, but visual billboard needs upgrade in time relevant information, employee of personnel need continue to carry out telltale clock and check card, produce that to send the workman be the space that drawbacks such as decision, labour productivity statistics complexity have still limited improving productivity.
More than two kinds of management methods can't satisfy the needs of most medium and small manufacturing enterprise excacation efficient potential, modern enterprise is needed a kind of production process management method and management system thereof that combines with computer management badly.
Summary of the invention
The embodiment of the invention provides a kind of management method and management system thereof of production process, to solve the low problem of the production process efficiency of management of the prior art.
The management method of the production process that the embodiment of the invention provides may further comprise the steps:
Obtain the sign of pending product and the sign of pending production process;
According to the default man-hour of each pending production process, estimate that each producers produces the busy-idle condition of station at each pending production process busy-idle condition in the time period and each;
The result is production station and the producers on described each production process of pending product dispensation on the estimation, generates job order, is described job order allocation identification, and writes down the sign and production station that is distributed and producers' corresponding relation of described job order.
In the said method,, also comprise step for production station and producers on described each production process of pending product dispensation and after generating job order:
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that begins of production process, begin the corresponding production process of corresponding product is carried out timing, and with the state recording of this product in this production process for handling;
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that finishes of production process, the corresponding production process that stops corresponding product being carried out timing, and with the state recording of this product in this production process for finishing.
In the said method,, also comprise step for production station and producers on described each production process of pending product dispensation and after generating job order:
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction interrupted of production process, interrupt to this production process of this product carry out timing and with the state recording of this product in this production process for interrupting;
Obtain the sign of job order of described pending product correspondence and producers' sign, and production process interrupts the instruction that recovers, recover to this production process of this product carry out timing and with the state recording of this product in this production process for handling.
In the said method, also comprise step: show state and the state variation of described pending product in each production process with patterned way.
The production process management system that the embodiment of the invention provides comprises:
Acquisition module is used to obtain the sign of pending product and the sign of pending production process;
Computing module is used for the default man-hour according to each pending production process, estimates that each producers produces the busy-idle condition of station at each pending production process busy-idle condition in the time period and each;
Send worker's module, being used on the estimation, the result is production station and producers on described each production process of pending product dispensation, generate job order, be described job order allocation identification, and write down the sign and production station that is distributed and producers' corresponding relation of described job order.
In the said system, also comprise monitoring module, be used for when the described worker's of group module be production station and the producers on described each production process of pending product dispensation and generate job order after, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that begins of production process, begin this production process of this product is carried out timing, and with the state recording of this product in this production process for handling; Also be used to obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that finishes of production process, stop this production process of this product is carried out timing, and with the state recording of this product in this production process for finishing.
Also comprise in the said system:
Interruption processing module, be used for when for production station and producers on described each production process of pending product dispensation and after generating job order, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction of production process interruption, interrupt this production process of this product is carried out timing and the state recording of this product in this production process is interruption;
Interrupt recovering module, be used for after described interruption processing module interruption is carried out timing to the described production process of described pending product, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that interrupt to recover of production process, recover to this production process of this product carry out timing and with the state recording of this product in this production process for handling.
Also comprise the electronic board module in the said system, be used for showing state and the state variation of described pending product in each production process with patterned way.
The above embodiment of the present invention, be embodied as pending product dispensation by computer program and produce station and producers, estimate that in assigning process each producers produces the busy-idle condition of station at each pending production process busy-idle condition in the time period and each, and the result is production station and producers on each production process of pending product dispensation on the estimation.On the one hand, can increase work efficiency by computer program realization assigning process, on the other hand, by estimating that each producers produces distribution at the busy-idle condition of each pending production process busy-idle condition in the time period and each production station, can make full use of the station resource and producers' resource is produced distribution, thereby increase work efficiency.In addition, carrying out in the production run according to producing to distribute, also can carry out record to the processing time of product in each production process, and the state of product in each production process write down and graphically show, thereby realized monitoring, and can make producers' monitoring industrial processes intuitively production run.
Description of drawings
Fig. 1 is the schematic network structure of production management system in the embodiment of the invention;
Fig. 2 is the structural representation of the production process management system of the embodiment of the invention;
Fig. 3 is the structural representation of sending worker's module in the embodiment of the invention;
Fig. 4 is the structural representation of release module in the embodiment of the invention;
Fig. 5 is the structural representation of the auto repair operation management system of the embodiment of the invention;
Fig. 6 is the interrupt management schematic flow sheet of auto repair operation in the embodiment of the invention;
Fig. 7 is that the interruption of auto repair operation in the embodiment of the invention recovers schematic flow sheet.
Embodiment
The production process management system that the embodiment of the invention provided is realized by computer program, can be deployed on the single computer, also can be deployed in many calculating.Be deployed in production process management system in many calculating applicable to fairly large production run, and provide more flexibly and management mode easily.
Fig. 1 has provided the network architecture synoptic diagram when disposing production management system, as shown in the figure, this framework comprises that (server 100 can be a station server to server 100, also can be the server system that trunking mode is disposed), a plurality of system clients 200 (client can be deployed on the operational terminal), server 1000 can be by LAN (Local Area Network) 300 interconnection with client 200.The operational terminal of LAN (Local Area Network) 300 or server 100 or deploying client 200 can be connected with printer 400, the operational terminal of deploying client 200 can also be connected with bar code scanner 500, server 100 can be by network control electronic display unit 600 (as electronic display), and also may command is installed in the camera of respectively producing on the station 700.
Fig. 2 has provided the illustrative view of functional configuration of this production management system, and as shown in the figure, this system mainly comprises: acquisition module 1, computing module 2 and send worker's module 3, wherein:
Acquisition module 1 is used to obtain the sign of pending product and the sign of pending production process; Wherein, the sign of product can be the sign of single product, also can be batch sign of a collection of product;
Send worker's module 3, be used for being production station and producers on each production process of pending product dispensation according to the expectation result of computing module 2, generate job order, be the job order allocation identification, and the sign of record job order and production station that is distributed and producers' corresponding relation.
Producers' information comprises that producers' information such as sign, busy-idle condition can be stored in personnel's database 4; Pending product is from beginning registration process state in each production process to the processing process, and the information of finishing dealing with etc., can be stored in the product database 5.After distributing production station and producers, send worker's information also to be recorded personnel's database 4 and product database 5 respectively accordingly.
The above-mentioned worker's of group module 3 comprises algorithm stores unit 31 and algorithm invokes unit 32, as shown in Figure 3, wherein, store in the algorithm stores unit 31 and send worker's algorithm routine, comprise:, therefrom select (as selecting arbitrarily) to go out to produce the algorithm routine that station and producers distribute to pending product when estimating that the result is the production station of idle condition and producers when sufficient; Perhaps when estimating that the result be producers' deficiency of the production station abundance of idle condition but idle condition, be preferably pending product dispensation producers' algorithm routine; Perhaps when estimating that the result be the production station deficiency of idle condition but the producers of idle condition when sufficient, is preferably the algorithm routine of pending product dispensation production station; Perhaps when estimating that the result be the production station of idle condition and producers when not enough, comparison among both which kind of resource more not enough, and be preferably the algorithm routine of this more not enough resource of pending product dispensation.Algorithm invokes unit 32 distributes the algorithm routine of this more not enough resource according to computing module 2 treatment product.Algorithm invokes unit 32 is production station and the producers on each production process of pending product dispensation according to corresponding algorithm routine in the expectation call by result algorithm stores unit 31 of computing module 2.What be provided with in the algorithm stores unit 31 sends worker's algorithm routine, might situation all provide solution at the institute that produces station and producers, and be preferably the comparatively rare resource of pending product dispensation, make and send the worker more reasonable thereby make full use of current resource.
Also can comprise priority acquiring unit 33 in the above-mentioned worker's of group module 3, this unit is used for obtaining from personnel's database 4 each producers's priority.The generation of priority can be finished by priority generation module 16, each producers's priority can preestablish, also can dynamically update, as the performance of regularly adding up each producers (as finishing the ratio in the default man-hour of actual hours of certain operation and this operation) according to each producers's performance.Upgrade each producers's priority according to the performance threshold value of different priorities correspondence, the good more then priority of job performance is high more.At this moment, also store the program of carrying out producers' distribution according to priority in the algorithm stores unit 31; It is producers on each production process of pending product dispensation that algorithm invokes unit 32 calls this program, thereby the high producers of efficient that arrange work as far as possible handle, to enhance productivity.
This system also can comprise reservation module 6, this module is used to receive the subscription information of pending product, the mode that receives comprises that reception is by the subscription information of client 200 inputs or from other system, receive subscription information as reservation system, and from the subscription information that receives, obtain the sign of pending product and the sign of each production process.In this case, send worker's module 3 to lock the production station of idle condition in the subscription time section or/and producers for the pending product of having preengage according to subscription information, thereby preferential the assurance handled the pending product of reservation, and be that this pending product dispensation is that the production station of its locking is or/and producers.
This system also can comprise station closing module 7 or/and personnel's notification module 8 (not shown)s, wherein, when station closing module 7 is used for still having the production station of idle condition after sending worker's module 3 to produce station for pending product dispensation, sends information or further the production station of this idle condition is closed; When personnel's notification module 8 is used for still having the producers of idle condition after sending worker's module 3 to be pending product dispensation producers, sends information or further notify the producers of this idle condition to withdraw.Thereby when production task is inadequate, save to produce station or/and producers' spending, so that further reduce production costs.
This system also can comprise monitoring module 9, be used for when sending worker's module 3 for production station and producers on each production process of pending product dispensation and after generating job order, when producers begin to handle this product, obtain the sign of job order of this product correspondence and producers' sign by the client 200 of this system, and the instruction that begins of production process, begin this production process of this product is carried out timing, and with the state recording of this product in this production process in the product database 5 for handling, with the state recording of these producers in personnel's database 4 is busy, also can open the corresponding camera of producing on the station by camera control module 17 (not shown)s further and monitor.Monitoring module 9 also is used for when producers finish the processing of this product, obtain the sign of job order of this product correspondence and producers' sign by the client 200 of this system, and the instruction of production process end, stop this production process of this product is carried out timing, and with the state recording of this product in this production process in the product database 5 for finishing, with the state recording of these producers in personnel's database 4 is idle, but further also camera control module 17 close the corresponding camera of producing on the station.State and the state variation of the pending product that monitoring module 9 is monitored in each production process, can show with patterned way by electronic board module 10, as at server 100 or/and show on the screen of client 200, can also show by server 100 control electronic display units 600, so that understand the processing procedure of product more intuitively.
This system also can comprise the release module 11 that is used for externally releasing news.After monitoring module 9 gets access to the instruction that production process finishes, judge also whether all production processes of pending product correspondence finish, and be judged as when being that indication release module 11 externally these pending products of issue has been finished the information of processing.As shown in Figure 4, at different published methods, this module has comprised the unit of realizing different issuing function, for example:
Screen prompt unit 111 is used for issuing by the mode of screen prompt;
Voice broadcast unit 112 is used for issuing by the mode that electronic speech is reported;
Note transmitting element 113 is used for by sending the way of short messages issue;
Page release unit 114 is used for by issuing at the WEB page mode.
In order to realize management, as wait to expect the management of process, also can comprise interruption processing module 12 in the system shown in Figure 2 and interrupt recovering module 13 abnormal conditions in the processing procedure.Wherein, interruption processing module 12 is used for when the product treatment process needs the processing of this product interrupted, obtain the sign of job order of this product correspondence and corresponding producers' sign by client 200, and the instruction of production process interruption, interruption is carried out timing and the state recording of this product in this production process in this product database 5 is interruption this production process of this product, with the state recording of these producers in personnel's database 4 is idle, also can close the corresponding camera of producing on the station by camera control module 17 further; Interrupting recovering module 13 is used for when the product treatment process needs to recover the interrupted operation of this product, obtain the sign of job order of this product correspondence and producers' sign by client 200, and production process is interrupted the instruction of recovery, recovery this production process of this product is carried out timing and with the state recording of this product in this production process in the product database 5 for handling, with the state recording of these producers in personnel's database 4 is busy, also can open the corresponding camera of producing on the stations by camera control module 17 further and monitor.
Further, this system also comprises interrupts reminding module 14, this module is after the corresponding production process that interruption processing module 12 interrupts treating treatment product is carried out timing, add up the time that interrupted production process is in interruption status, and when the duration of interruption status reaches preset threshold value, send information, so that remind the related personnel, and can further this situation be carried out record as abnormal conditions, so that inquire about and manage decision-making.
Above-mentioned monitoring module 9, interruption processing module 12 and interruption recover module 13 can comprise information acquisition unit and processing unit respectively, wherein, information acquisition unit is used to obtain job order sign, producers' sign and relevant instruction, and processing unit then carries out respective handling according to the information and the dependent instruction that get access to.Information acquisition unit can be obtained the information of selecting by the information of keyboard input or mouse action, also the bar code scanner 500 that can be connected by the bar code scan module 14 of client 200 reads correlated identities information, and interrupt manipulation instruction and interruption recover instruction and also can read by bar code scanner 500.Bar code scan module 14 also is connected with recognition processing module 15 (not shown)s, be used for after the sign of the job order that gets access to pending product correspondence by bar code scan module 14 and producers' sign, whether producers' sign of judging this job order correspondence by personnel query database 4 and product database 5 is consistent with the producers' that get access to sign, if it is consistent, then handle, as handling according to interrupt instruction indication interruption processing module 12 according to the instruction indication corresponding module that receives; If inconsistent, the information that then gives a warning, or/and carry out record, thus guarantee as far as possible to carry out scheduling of production according to job order.
This management system also provides the query interface of respectively producing the captured image of station camera, this management system also comprises conventional system management module, as system parameter setting module, keeper (not shown in Figure 2) such as module, database query module is set.
Acquisition module 1, bar code scan module 14 in the above-mentioned production process management system can be deployed in client 200; Computing module 2, send worker's module 3, personnel's database 4, product database 5, reservation module 6, station closing module 7, personnel's notification module 8, monitoring module 9, interruption processing module 12, interrupt recovering module 13, recognition processing module 15 can be deployed in server 100; Electronic board module 10, release module 11 can be deployed in client 200 or server 100; Perhaps dispose according to the actual requirements.
The network structure of above-mentioned this system of application shown in Figure 1 and this systemic-function framework shown in Figure 2, can be used for the production of various products or the process management of maintenance process, needing to be particularly useful for multiple tracks production process and per pass operation need take the product of producing station, in the management of its production or maintenance process.
Be example with the auto repair process below, describe, effectively dispatch manual resource and station resource, increase work efficiency by the control and the management of above-mentioned management system realization to the vehicle maintenance process.
Referring to Fig. 5, and in conjunction with Fig. 1 and Fig. 2, the auto repair operation management process that the embodiment of the invention provides comprises:
In this step, acquisition module 1 in the client 200 can be by the interface of vehicle maintenance reservation system, from the subscription information that the vehicle maintenance reservation system obtains to wait to repair, also can directly receive the subscription information that repairs of waiting of typing by the operation interface of this management system.A subscription information of waiting to repair comprises the license plate number waiting to repair, needs the operation of process, as picks up information such as material process, machine maintenance operation, metal plate spray operation.
In this step, can by on the receiving management system interface send that worker's button triggered send worker's instruction after send the worker, also can after obtain to wait to repair a license plate number and a required operation sign of waiting to repair, send the worker automatically.In sending worker's process, the computing module 2 of this management system is according to the man-hour of each default in system maintenance procedures, estimate the starting and ending time of each operation, personnel query database 4, and calculate the busy-idle condition of each maintenance personal in each activity time section of estimating, and the operating position of respectively keeping in repair station; Send worker's module 3 to be selected and estimate idle maintenance personal in each activity time section and estimate idle maintenance station, arrange for waiting to repair, and generating the job order wait to repair according to arrangement result, the printer 400 that connects by client 200 or server 100 prints automatically.The information such as deadline of the maintenance personal that promising each maintenance procedures of record is arranged on the job order, maintenance station and each maintenance procedures regulation are so that the maintenance personal of each operation is with reference to execution.Job order has unique bar code, by management system according to a license plate number of waiting to repair, and maintenance procedures arrangement information etc. generates automatically, perhaps the corresponding relation that identifies of the bar code that generates record job order behind the job order bar code by management system and maintenance personal's sign of being distributed and station.
If the vehicle maintenance reservation process in the step 501 has been specified servicing time, then preferentially idle station in the fixed time and idle maintenance personal are locked in this step, and distribute this to wait to repair.
The maintenance process that step 503, monitoring are waited to repair comprises: when beginning, end or a certain operation of abnormality processing, write down the mantenance data of each operation, monitor each operation maintenance process.
When the maintenance personal of each maintenance procedures starts working according to a job order of waiting to repair, by the 14 input job order bar codes of the bar code scan module on the client 200, the bar code that maintenance personal's oneself bar code and expression operation begin, monitoring module 9 is according to the bar code of job order and maintenance personal's bar code determine to wait the to repair maintenance procedures at a current place, the bar code that begins according to maintenance procedures begins this current maintenance procedures timing of waiting to repair then, and the service mode of this current operation of waiting to repair is set to Under Repair in the vehicle data storehouse, simultaneously, the duty with this maintenance personal in personnel's database is designated as busy.
When maintenance personal's maintenance job is finished, by 14 input job order bar codes of the bar code scan module on the client 200 and maintenance personal's oneself the bar code and the bar code of expression operation end, monitoring module 9 is according to the bar code of job order and maintenance personal's bar code determine to wait the to repair maintenance procedures at a current place, the bar code that finishes according to maintenance procedures finishes the timing of current maintenance procedures then, and the service mode of this current operation of waiting to repair is set to finish in the vehicle data storehouse, simultaneously, the duty with this maintenance personal in personnel's database is designated as the free time.Priority generation module 16 can be according to the record in statistics instruction or the timing statistician database 4, obtain the actual treatment time of each each operation of maintenance personal, and compare man-hour with the expectation of this operation, and generate each maintenance personal's priority according to the priority create-rule, as the foundation of evaluation maintenance personal performance.
Further, receive the bar code of job order and maintenance personal's bar code when monitoring module 9 after, whether the maintenance personal's that the bar code that identification module 15 can be judged this maintenance personal and this job order are corresponding bar code is consistent, if consistently show that the maintenance personal of distribution is consistent with actual maintenance personal, otherwise, the maintenance personal and the actual maintenance personal that show distribution are inconsistent, send corresponding information this moment.
In this step, electronic board module 10 real-time enquiring vehicle databases obtain respectively to wait to repair a service mode in each operation, and refresh demonstration in real time.Display interface can be to be transverse axis with time, y direction is listed the license plate number that waiting of arranging to keep in repair repairs, middle viewing area shows the service mode of these each maintenance procedures of vehicle, wherein, the length in man-hour of maintenance procedures is represented with the rectangular strip of respective length, different service modes is distinguished with different colors, thereby worker maintenance personal inquires about the maintenance job situation intuitively.Electronic board module 10 can also provide interface for the giant-screen electronic display, graphic interface is transferred to the giant-screen electronic display plays, so that master to be repaired can understand the vehicle maintenance progress intuitively.
In this step,, the relevant information of this vehicle is externally issued by release module 11 when monitoring module 9 monitors after all maintenance procedures of waiting to repair finish.Release module 11 can externally release news in several ways, and every kind of published method is realized by the functional unit of correspondence, comprising:
By the interface that is connected with big screen display screen, will be released news by the screen prompt unit is transferred to big screen display screen, controls its demonstration and releases news;
By the interface that is connected with the electronic speech broadcasting system, report the unit by electronic speech and report by the electronic speech mode and release news;
By the interface that is connected with the note transmitting system, will be released news by the note transmitting element sends to relevant car owner by short message mode;
By with the interface of WEB service system, will be released news by the WEB service unit shows by the mode on the WEB page.
In the above-mentioned flow process, the worker's module 3 of sending of management system is according to sending the worker's the man-hour of predefined each operation in the system, this management system can also provide parameter that administration module is set, can wait to repair or certain operation is adjusted its operation man-hour at certain by this module, like this, the expectation zero-time of other operation after this operation will shift to an earlier date or postpone automatically, sends worker's module 3 to treat man-hour to repair according to adjusted expectation operation and respectively sends the worker.Simultaneously, the length in man-hour that shows adjusted each operation by electronic board module 10.
In maintenance process, running into cause specific through regular meeting needs temporary transient situation of interrupting maintenance procedures, as needing to wait for new accessory under the vacant situation of, accessory, at this moment, need carry out special processing to maintenance process, as the Interrupt Process flow process, and interrupts recovering flow process.
Referring to Fig. 6, be the interrupt management flow process that the embodiment of the invention provides, this flow process comprises step:
In this step, bar code scan module 14 scanning job order bar codes and maintenance personal's the bar code and the bar code of expression Interrupt Process, and offer interruption processing module 12; Interruption processing module 12 is according to the job order bar code and the maintenance personal's bar code that get access to, determines to wait to repair and the maintenance procedures at current place.
In this step, interruption processing module 12 interrupts the pairing current operation of waiting to repair of job order is carried out timing, upgrade in the vehicle database service mode that this waits to repair, and suspend this maintainer is recorded personnel's database to the maintenance information of this operation, this maintenance personal's state is designated as the free time.
In this step, interruption processing module 12 opening timing device when interrupt operation begins carries out timing with the duration to this interruption status, can set in advance the threshold value of interrupting duration in the management system, when the timing time of timer reached preset threshold, interruption processing module 12 can be passed through the interface display prompting message.
Referring to Fig. 7, the interruption that provides for the embodiment of the invention recovers flow process, and this flow process comprises step:
In this step, bar code scan module 14 scans job order bar codes and maintenance personal's bar code, and the bar code of expression recovery interruption, and offers interruption recovery module 13; Interrupt to recover module 13 according to the shop order bar code and the maintenance personal's bar code that get access to, determine to wait to repair and the maintenance procedures at current place.
In this step, interrupting recovering module 13 recovers the pairing current operation of waiting to repair of job order is carried out timing, upgrade in the vehicle database service mode that this waits to repair, and this maintainer recorded maintainer's database to the information of the maintenance of this operation, this maintenance personal's state is designated as the free time.
In sum, the above embodiment of the present invention generates or maintenance process at product at prior art, especially at the auto repair process, solved the ineffective problem of in the past arranging each maintenance procedures to cause with manual type, realize management control by computer program, be aided with that data collector and information show, distributing device carries out information processing, improved work efficiency, reduce job costs, and improved user's impression.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.Like this, if of the present invention these are revised and modification belongs within the scope of claim of the present invention and equivalent technologies thereof, then the present invention also is intended to comprise these changes and modification interior.
Claims (33)
1, a kind of management method of production process, described method realizes by computer program, it is characterized in that, may further comprise the steps:
Obtain the sign of pending product and the sign of pending production process;
According to the default man-hour of each pending production process, estimate that each producers produces the busy-idle condition of station at each pending production process busy-idle condition in the time period and each;
The result is production station and the producers on described each production process of pending product dispensation on the estimation, generates job order, is described job order allocation identification, and writes down the sign and production station that is distributed and producers' corresponding relation of described job order.
2, the method for claim 1 is characterized in that, the result is production station and the producers on described each production process of pending product dispensation on the estimation, comprising:
When estimating that the result be the production station of idle condition and producers when sufficient, therefrom selects production station and producers and distributes to described pending product;
Perhaps, when estimating that the result be producers' deficiency of the production station abundance of idle condition but idle condition, be preferably described pending product dispensation producers;
Perhaps, when estimating that the result be the production station deficiency of idle condition but the producers of idle condition when sufficient, is preferably described pending product dispensation production station;
Perhaps, when estimating that the result be the production station of idle condition and producers when not enough, comparison among both which kind of resource more not enough, and be preferably this more not enough resource of described pending product dispensation.
3, method as claimed in claim 1 or 2 is characterized in that, is described pending product dispensation producers, is specially:
Priority according to each producers is described pending product dispensation producers.
4, method as claimed in claim 3 is characterized in that, described priority is determined according to producers' work efficiency.
5, the method for claim 1 is characterized in that, when being after described pending product dispensation is produced station, if still have the production station of idle condition, then also comprises step: the production station of this idle condition is closed;
Or/and, after being described pending product dispensation producers,, then also comprise step: notify the producers of this idle condition to withdraw if still have the producers of idle condition.
6, the method for claim 1 is characterized in that, obtains the sign of pending product and the sign of pending production process, is specially:
Receive the subscription information of described pending product, and obtain the sign of pending product and the sign of pending production process according to subscription information;
For the production station on described each production process of pending product dispensation or/and producers be specially:
According to described subscription information for the generation station of idle condition in the pending product locking subscription time section of having preengage or/and the generation personnel, and it is distributed to this pending product.
7, the method for claim 1 is characterized in that, for production station and producers on described each production process of pending product dispensation and after generating job order, also comprises step:
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that begins of production process, begin the corresponding production process of corresponding product is carried out timing, and with the state recording of this product in this production process for handling;
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that finishes of production process, stop the corresponding production process of corresponding product is carried out timing, and with the state recording of this product in this production process for finishing.
8, method as claimed in claim 7 is characterized in that, after the instruction that gets access to the production process end, also comprises step:
Whether all production processes of judging described pending product correspondence finish, and when being judged as when being, issue the information that described pending product has been finished processing.
9, method as claimed in claim 8 is characterized in that, issues the information that described pending product has been finished processing, comprises the combination in any of one of following mode or following mode:
Mode by screen prompt is issued;
Issue by the mode that electronic speech is reported;
By sending the way of short messages issue;
Issue by the WEB page mode.
10, the method for claim 1 is characterized in that, for production station and producers on described each production process of pending product dispensation and after generating job order, also comprises step:
Obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction interrupted of production process, interrupt to this production process of this product carry out timing and with the state recording of this product in this production process for interrupting;
Obtain the sign of job order of described pending product correspondence and producers' sign, and production process interrupts the instruction that recovers, recover to this production process of this product carry out timing and with the state recording of this product in this production process for handling.
11, method as claimed in claim 10 is characterized in that, interruption also comprises step after the described production process of described pending product is carried out timing:
Add up the time that interrupted production process is in interruption status, and when the described time that is in interruption status reaches threshold value, send information.
12, as claim 7 or 10 described methods, it is characterized in that, also comprise step:
Show state and the state variation of described pending product in each production process with patterned way.
13, method as claimed in claim 12 is characterized in that, shows state and the state variation of described pending product in each production process with patterned way, is specially:
Show the expectation man-hour and the actual hours of described pending each production process of product, and distinguish the state of each production process with different colours.
14, as claim 7 or 10 described methods, it is characterized in that, obtain the sign of job order of described pending product correspondence and producers' sign, and production process begins or the instruction that recovers after, also comprise and open the step that the corresponding camera of producing on the station is monitored;
Obtain the sign of job order of described pending product correspondence and producers' sign, and production process finishes or the instruction interrupted after, also comprise and close corresponding step of producing the camera on the station.
15, as claim 7 or 10 described methods, it is characterized in that, obtain the sign of job order of described pending product correspondence and producers' sign, and production process begins or the instruction that recovers after, also comprise step: with described producers' state recording for busy;
Obtain the sign of job order of described pending product correspondence and producers' sign, and production process finishes or the instruction interrupted after, also comprise step: with described producers' state recording for idle.
16, as claim 7 or 10 described methods, it is characterized in that, obtain the sign of job order of described pending product correspondence and producers' sign after, also comprise step:
Whether producers' sign of judging described job order correspondence is consistent with the producers' that get access to sign, and the information that gives a warning when inconsistent, or/and both inconsistent situations are carried out record.
17, as claim 7 or 10 described methods, it is characterized in that, obtain the sign of job order of described pending product correspondence and producers' sign, be specially:
Scan the bar code mark of described job order and described producers' bar code mark by bar code scanner, to obtain corresponding identification;
Obtain the instruction that production process begins, finishes, interrupts or interrupts recovering, be specially:
Scan the bar code identification that the expression production process is carried out respective handling by bar code scanner, to obtain corresponding instruction.
18, a kind of production process management system is characterized in that, comprising:
Acquisition module is used to obtain the sign of pending product and the sign of pending production process;
Computing module is used for the default man-hour according to each pending production process, estimates that each producers produces the busy-idle condition of station at each pending production process busy-idle condition in the time period and each;
Send worker's module, being used on the estimation, the result is production station and producers on described each production process of pending product dispensation, generate job order, be described job order allocation identification, and write down the sign and production station that is distributed and producers' corresponding relation of described job order.
19, system as claimed in claim 18 is characterized in that, the described worker's of group module comprises:
The algorithm stores unit is used for storage and send worker's algorithm routine, comprising: when estimating that the result is the production station of idle condition and producers when sufficient, therefrom selects the algorithm routine that production station and producers distribute to described pending product; Perhaps, when estimating that the result be producers' deficiency of the production station abundance of idle condition but idle condition, be preferably described pending product dispensation producers' algorithm routine; Perhaps, when estimating that the result be the production station deficiency of idle condition but the producers of idle condition when sufficient, is preferably the algorithm routine of described pending product dispensation production station; Perhaps, when estimating that the result be the production station of idle condition and producers when not enough, comparison among both which kind of resource more not enough, and be preferably the algorithm routine of described this more not enough resource of pending product dispensation;
The algorithm invokes unit is used for the corresponding algorithm routine of call by result on the estimation, is production station and the producers on described each production process of pending product dispensation.
20, system as claimed in claim 19 is characterized in that, the described worker's of group module also comprises the priority acquiring unit, is used to obtain each producers's priority;
Described algorithm stores unit also is used to store the algorithm routine that is used for according to the priority producers;
Described algorithm invokes unit also is used to call the described algorithm routine that is used for according to the priority producers, is the producers on described each production process of pending product dispensation.
21, system as claimed in claim 20 is characterized in that, also comprises:
The priority generation module is used for the actual hours of each producers' process for producing operation of comparison and the expectation man-hour of this production process, generates each producers's priority according to comparative result;
Described algorithm invokes unit also is used to obtain the personnel's that respectively generate that described priority generation module generates priority.
22, system as claimed in claim 18 is characterized in that, also comprises the reservation module, is used to receive the subscription information of described pending product;
Described acquisition module also is used for obtaining the sign of pending product and the sign of pending production process according to subscription information;
The described worker's module of sending also is used for according to described subscription information for the production station of idle condition in the pending product locking subscription time section of having preengage or/and producers, and it is distributed to this pending product.
23, system as claimed in claim 18 is characterized in that, also comprises the station closing module or/and personnel's notification module;
Described station closing module when being used for still having the production station of idle condition after the described worker's of group module is described pending product dispensation production station, is closed the production station of this idle condition;
Described personnel's notification module when being used for still having the producers of idle condition after the described worker's of group module is described pending product dispensation producers, notifies the producers of this idle condition to withdraw.
24, system as claimed in claim 20 is characterized in that, also comprises:
Monitoring module, be used for when the described worker's of group module be production station and the producers on described each production process of pending product dispensation and generate job order after, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that begins of production process, begin this production process of this product is carried out timing, and with the state recording of this product in this production process for handling; Also be used to obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that finishes of production process, stop this production process of this product is carried out timing, and with the state recording of this product in this production process for finishing.
25, system as claimed in claim 24 is characterized in that, also comprises release module;
Described monitoring module, also be used to get access to the instruction that production process finishes after, judge whether all production processes of described pending product correspondence finish, and, indicate described release module to issue the information that described pending product has been finished processing when being judged as when being;
Described release module is used for releasing news according to the indication of described monitoring module.
26, system as claimed in claim 25 is characterized in that, described release module comprises with one of lower unit or combination in any:
The screen prompt unit is used for issuing by the mode of screen prompt;
The voice broadcast unit is used for issuing by the mode that electronic speech is reported;
The note transmitting element is used for by sending the way of short messages issue;
Page release unit is used for issuing by the WEB page mode.
27, system as claimed in claim 18 is characterized in that, also comprises:
Interruption processing module, be used for when for production station and producers on described each production process of pending product dispensation and after generating job order, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction of production process interruption, interrupt this production process of this product is carried out timing and the state recording of this product in this production process is interruption;
Interrupt recovering module, be used for after described interruption processing module interruption is carried out timing to the described production process of described pending product, obtain the sign of job order of described pending product correspondence and producers' sign, and the instruction that interrupt to recover of production process, recover to this production process of this product carry out timing and with the state recording of this product in this production process for handling.
28, system as claimed in claim 27 is characterized in that, also comprises:
Interrupt reminding module, be used for after described interruption processing module interruption is carried out timing to the described production process of described pending product, add up the time that interrupted production process is in interruption status, and when the described time that is in interruption status reaches threshold value, send information.
29, as claim 24 or 27 described systems, it is characterized in that, also comprise:
The electronic board module is used for showing state and the state variation of described pending product in each production process with patterned way.
30, as claim 24 or 27 described systems, it is characterized in that, also comprise:
The personnel state update module is used to obtain the sign of job order of described pending product correspondence and producers' sign, and production process begins or the instruction that recovers after, with described producers' state recording for busy; Also be used to obtain the sign of job order of described pending product correspondence and producers' sign, and production process finishes or the instruction interrupted after, be the free time with described producers' state recording.
31, as claim 24 or 27 described systems, it is characterized in that, also comprise:
The camera control module is used to obtain the sign of job order of described pending product correspondence and producers' sign, and production process begins or the instruction that recovers after, open the corresponding camera of producing on the station and monitor; Also be used to obtain the sign of job order of described pending product correspondence and producers' sign, and production process finishes or the instruction interrupted after, close the corresponding camera of producing on the station.
32, as claim 24 or 27 described systems, it is characterized in that, also comprise:
Recognition processing module, after being used for when described monitoring module, interruption processing module or interrupting recovering module and obtain the sign of job order of described pending product correspondence and producers' sign, whether producers' sign of judging described job order correspondence is consistent with the producers' that get access to sign, and the information that when inconsistent, gives a warning, or/and both inconsistent situations are carried out record.
33, as claim 24 or 27 described systems, it is characterized in that, also comprise:
The bar code scan module is used for scanning the bar code mark of described job order and described producers' bar code mark by bar code scanner, to obtain corresponding identification; Also be used for representing the bar code identification that production process begins, finishes, interrupts or interrupts recovering, to obtain corresponding instruction by bar code scanner scanning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100973918A CN101581928A (en) | 2008-05-14 | 2008-05-14 | Management method and management system of production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100973918A CN101581928A (en) | 2008-05-14 | 2008-05-14 | Management method and management system of production process |
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| CN101581928A true CN101581928A (en) | 2009-11-18 |
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| CNA2008100973918A Pending CN101581928A (en) | 2008-05-14 | 2008-05-14 | Management method and management system of production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102592183A (en) * | 2010-11-19 | 2012-07-18 | 韩国轮胎株式会社 | Method for tire production and developing scheduling using POS and device thereof |
| CN102722787A (en) * | 2012-05-29 | 2012-10-10 | 安徽金缆信息技术有限公司 | Quality control managing method, system and server |
| CN103279823A (en) * | 2013-05-21 | 2013-09-04 | 苏州华兴致远电子科技有限公司 | Vehicle axle overhaul working procedure detecting method and system |
| CN103345209A (en) * | 2013-06-04 | 2013-10-09 | 张舒 | Method and system for production monitoring |
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| CN105260822A (en) * | 2015-09-23 | 2016-01-20 | 福州汉邦尚品服饰有限公司 | Fast response type apparel processing quality control management method and management system |
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| CN103592900A (en) * | 2012-08-16 | 2014-02-19 | 珠海格力电器股份有限公司 | Production auxiliary monitoring system and method thereof |
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| CN103279823B (en) * | 2013-05-21 | 2016-08-31 | 苏州华兴致远电子科技有限公司 | The detection method of vehicle axles overhaul process and system |
| CN103345209B (en) * | 2013-06-04 | 2016-02-03 | 张舒 | production monitoring method and system |
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| CN108139738A (en) * | 2015-09-28 | 2018-06-08 | 富士通株式会社 | Management system, management method and management program |
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Open date: 20091118 |