CN101581719B - Fluorubber mix standard material for using in test of curometer and preparation method thereof - Google Patents

Fluorubber mix standard material for using in test of curometer and preparation method thereof Download PDF

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Publication number
CN101581719B
CN101581719B CN 200910016048 CN200910016048A CN101581719B CN 101581719 B CN101581719 B CN 101581719B CN 200910016048 CN200910016048 CN 200910016048 CN 200910016048 A CN200910016048 A CN 200910016048A CN 101581719 B CN101581719 B CN 101581719B
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elastomeric compound
test
fluorubber
vulcameter
parts
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CN101581719A (en
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吴立军
尤瑜升
庞明磊
柳洪超
杜华太
毛如增
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No 53 Institute of China North Industries Group Corp
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No 53 Institute of China North Industries Group Corp
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Abstract

The present invention relates to a fluorubber gross rubber standard material for using in the test of a vulcameter. The vulcanizing time T90 is between 7 and 18min and the torque is between 12 and 28Dn*m. The fluorubber is used as a main body (hereinafter referred to as fluorubber). The silicon dioxide/black carbon is used as a filling system. A bisphenol vulcanizing system is adopted. The alkaline earth oxide and a hydroxide mixing system are used as an acid acceptor. A two-step compounding process is adopted for processing; the vulcanizing accelerator and the vulcanizing agent are respectively compounded with the fluorubber during the precompounding; then secondary compounding is performed of the pre-compound rubber to obtain the gross rubber standard material with stable vulcanizing time (T90) and torque value at room temperature. The variation of characteristic quantity value does not exceed 10 percent after the fluorubber gross rubber standard material is stored at normal temperature for one year. The fluorubber gross rubber standard material for using in the test of the vulcameter according to the invention has the advantages of excellent stability in normal-temperature storage, convenient use and the like. The fluorubber gross rubber standard material of the invention is suitable for the occasions of test or calibration and the like of rubber fluorubbers.

Description

A kind of fluorubber gross rubber standard material for using in test of vulcameter and preparation method thereof
One, technical field
The invention belongs to the chemometric techniques field, relate to standard matter preparing technology, particularly the technology of preparing of rubber standard substance.
Two, background technology
The vulcanization of rubber is an important process process of rubber industry production and processing, and by sulfuration, rubber becomes space network from linear structure, thereby obtains valuable physical and mechanical properties, becomes valuable construction material.The technological parameter of sulfidation is directly connected to the construction material quality.
Vulcameter is used for determining vulcanization parameters, is the requisite important tool such as rubber industry production, scientific research, exploitation.Vulcameter can be studied the sulfuration dynamics problem, carries out experimental formula; Vulcameter can produce in the caused curing curve variation of fine difference by starting material or the mix quality of each batch from produce, error in find producing, thus play the control product quality, enhance productivity, reduce scrap piece loss, reduce the vital role such as quality accident.
About the calibrating of vulcameter, China the Ministry of Chemical Industry has formulated specialized department's vertification regulation of a JJG (change) 101-91 in 1991, for rheometer.Use the multiple measurement verification utensils such as vernier caliper, outside micrometer, special-purpose torque calibration device, specific weight, dial gauge, stopwatch, Special temperature measurement device, load sensor in the rules, regularly (calibration interval are 1 year) calibrating instrument die cavity and rotor size, torque measurement system, frequency, temperature, mold clamping force etc., to a certain extent the amount of instrument passed to guarantee it is effective, even but but there is such subitem assay approval, the integrated performance index of instrument is qualified problem not necessarily.For example, the quality of the working condition of the die cavity elastic wall of instrument employing has a direct impact the result; The surperficial dirt of rotor, wearing and tearing; The amplitude angle is in long-term back and forth vibration, and angle loosening owing to machinery or that the torque increase causes the factors such as amplitude reduces changes; The work of register system is undesired etc.These factors can't find by subitem calibrating, but these factors all can exert an influence to the measurement result of instrument.And also do not have without the vertification regulation of rotor vulcameter is at present domestic.
The accuracy of vulcameter mainly proves by the moment of torsion standard.On the other hand, in order to prove the accuracy of vulcameter, will use sizing material before a kind of as the reference sizing material at a certain rubber size of test.Because rubber size does not possess enough bin stabilities usually, therefore, up to the present there is no the standard sizing material of recognition of state.Generally, rubber size is when room temperature storage, and curability will change.
The research about calibrating vulcameter standard substance has abroad obtained certain achievement, U.S. for example, in order to prove the accuracy of vulcameter, prepared especially a kind of styrene-butadiene rubber elastomeric compound as the reference sizing material that checks vulcameter, be stored under-10 ℃ the condition, but only in three initial middle of the month, the vulcanization characteristics of this elastomeric compound changes and can keep in allowed limits.
Up to the present, have no this type of standard substance in domestic, the standard substance that publishes abroad, still belong to blank.
Three, summary of the invention
The purpose of this invention is to provide the standard substance that a kind of mixing of rubber with good storage stability is calibrated as the curability testing instruments.
The object of the present invention is achieved like this, with fluororubber as main body (below be called fluororubber), make infill system with silicon dioxide/carbon black, adopt the bis-phenol vulcanizing system, take alkaline earth oxide, oxyhydroxide as acid-acceptor, adopt two step calendering process to process, mixing with fluororubber respectively at pre-mixing stage vulcanization accelerator and vulcanizing agent, then pre-mixing rubber is carried out secondary mixing, obtain having under the room temperature elastomeric compound standard substance of stable cure time (T90) and torque value.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, cure time T90 are 7~18min, and moment of torsion 12~28dNm adopts mixing legal system of two steps standby, and the sizing material quality forms and comprises at least:
Elastomeric compound A:
Fluororubber 100
Plastifier 2~5
Filling agent 5~30
Bisphenols vulcanizing agent 2~12
Acid-acceptor 5~30
Elastomeric compound B:
Fluororubber 100
Plastifier 2~5
Filling agent 5~30
Vulcanization accelerator BPP 0.1~2.0
The blending ratio of pre-elastomeric compound A and pre-elastomeric compound B with basic glue count 1.2: 1~1: 1.2.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, pre-elastomeric compound A sizing material quality forms and comprises at least:
Fluororubber 100
Plastifier 2~5
Filling agent 5-20
Bisphenols vulcanizing agent 5-10
Acid-acceptor 5~30
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, pre-elastomeric compound B sizing material quality forms and comprises at least:
Fluororubber 100
Plastifier 2~5
Filling agent 5-20
Vulcanization accelerator BPP 0.1~2.0.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, pre-elastomeric compound A counts 1: 1 with the blending ratio of pre-elastomeric compound B with basic glue.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, used fluororubber are selected from one or both and the two or more mixed systems in binary fluorine rubber or the ternary fluororubber.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, used filling agent be white carbon, carbon black in one or both and two or more mixed systems.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, used plastifier are one or both and the two or more mixed systems in mineral tallow, animal wax, the vegetable wax.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, used bisphenols vulcanizing agent are selected from one or both and the two or more mixed systems in bisphenol-A, the bisphenol AF.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, used acid-acceptor are the potpourri of metal oxide and oxyhydroxide.
The preparation method of the fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, adopt the two-step approach calendering process:
The first step: prepare respectively pre-elastomeric compound A, pre-elastomeric compound B, in mill, fluororubber was plasticated 2~3 minutes, add auxiliary agent by proportioning respectively, under 80~100 ℃ of conditions mixing 3~5 minutes, be cooled to 60~70 ℃ of lower sheets, obtain pre-elastomeric compound A, pre-elastomeric compound B;
Second step: with pre-elastomeric compound A and pre-elastomeric compound B by 1: 1 ratio of basic glue behind mill bag roller, mixing even, 8~10 lower sheets of thin-pass make elastomeric compound standard substance sizing material, the standard substance that obtains the present invention relates to after cutting out.
The fluorubber gross rubber standard material for using in test of vulcameter that the present invention relates to, the normal temperature storage excellent in stability has stable torque value, and cure time, and 1 year feature magnitude variations of normal temperature storage is no more than 10%.This standard substance is easy to use etc., is applicable to the occasions such as the calibrating of vulcanization of rubber instrument or calibration.
Four, embodiment
Below in conjunction with embodiment summary of the invention is described further, but not as limitation of the present invention.Among the embodiment except as otherwise noted outside, umber is in mass parts.
Embodiment one
100 parts of F26 fluororubber were plasticated 2~3 minutes in mill, add 5 parts of stearic acids, 8 parts of bisphenol AFs, 10 parts of precipitated silica, 10 parts of N990 carbon blacks, 6 parts of magnesium oxide, 12 parts of calcium hydroxide under 80~100 ℃ of conditions mixing 3~5 minutes, be cooled to 60~70 ℃ of lower sheets, obtain pre-elastomeric compound A.
100 parts of F26 fluororubber were plasticated 2~3 minutes in mill, add 5 parts of stearic acids, 10 parts of precipitated silica, 10 parts of N990 carbon blacks, 1.5 parts of BPP promoter under 80~100 ℃ of conditions mixing 4 minutes, be cooled to 60~70 ℃ of lower sheets, obtain pre-elastomeric compound B.
In 1: 1 ratio of basic glue, pre-elastomeric compound A and pre-elastomeric compound B are wrapped roller in mill, mixing evenly 10 lower sheets of thin-pass make elastomeric compound standard substance material, are cut into the standard substance that the disk of diameter 45mm obtains the present invention relates to.
Employing is tested without rotor vulcanization of rubber instrument, test condition 145 ℃, 30 minutes, and peak torque is 13dNm, cure time T90 is 10min.Normal temperature storage 12 months, change in torque 3%.
Embodiment two
Pre-elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F246 fluororubber, 5 parts of stearic acids, 4 parts of bisphenol AF vulcanizing agents, 20 parts of precipitated silica, 10 parts of N990 carbon blacks, 6 parts of magnesium oxide, 12 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F246 fluororubber, 5 parts of stearic acids, 20 parts of precipitated silica, 10 parts of N990 carbon blacks, 0.8 part of BPP vulcanization accelerator.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1.1: 1.
Mixing condition 80~90 ℃ times mixing 5 minutes, temperature is down to 60 ℃ of lower sheets; 8 times sheets of secondary mix stage thin-pass.
Employing is tested without rotor vulcanization of rubber instrument, 145 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 15dNm, and cure time T90 is 18min.12 months normal temperature storage phases, cure time changes 6%.
Embodiment three
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 70 parts of F26 fluororubber, 30 parts of F246 fluororubber, 5 parts of N990 carbon blacks, 3 parts of mineral tallows, 10 parts of bisphenol AF vulcanizing agents, 10 parts of magnesium oxide, 20 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 70 parts of F46 fluororubber, 30 parts of F246 fluororubber, 3 parts of mineral tallows, 5 parts of N990 carbon blacks, 2 parts of BPP vulcanization accelerators.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.
Mixing condition 90~100 ℃ times mixing 3 minutes, temperature is down to 70 ℃ of lower sheets; 9 times lower sheets of secondary mix stage thin-pass.
Employing is tested without rotor vulcanization of rubber instrument, 145 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 12dNm, and cure time T90 is 12min.Normal temperature storage 12 months, change in torque 3%.
Embodiment four
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 5 parts of palm waxs, 30 parts of silicon dioxide, 2 parts of bisphenol-A vulcanizing agents, 2 parts of magnesium oxide, 3 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F246 fluororubber, 5 parts of palm waxs, 30 parts of silicon dioxide, 0.1 part of BPP vulcanization accelerator.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.2.
Mixing condition is with embodiment one.
Employing is tested without rotor vulcanization of rubber instrument, 170 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 17dNm, and cure time T90 is 13min.12 months normal temperature storage phases, cure time changes 8%.
Embodiment five
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 2 parts of palm waxs, 2 parts of beeswaxs, 6 parts of bisphenol-A vulcanizing agents, 5 parts of N550 carbon blacks, 6 parts of zinc paste, 12 parts of baryta hydrates.
Pre-elastomeric compound B comprises: 100 parts of F246 fluororubber, 2 parts of palm waxs, 2 parts of beeswaxs, 5 parts of N550 carbon blacks, 1.2 parts of BPP vulcanization accelerators.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.1.
Mixing condition is with embodiment one.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 13dNm, and cure time T90 is 9min.Normal temperature storage 12 months, change in torque 4%.
Embodiment six
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 2 parts of palm waxs, 10 parts of bisphenol AF vulcanizing agents, 10 parts of N990 carbon blacks, 4 parts of magnesium oxide, 8 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F46 fluororubber, 2 parts of palm waxs, 10 parts of N990 carbon blacks, 2 parts of BPP vulcanization accelerators.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1.2: 1.1.
Mixing condition is with embodiment three.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 15dNm, and cure time T90 is 8min.Normal temperature storage 12 months, change in torque 4%.
Embodiment seven
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 3 parts of palm waxs, 12 parts of bisphenol AF vulcanizing agents, 20 parts of N990 carbon blacks, 10 parts of silicon dioxide, 5 parts of magnesium oxide, 10 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F46 fluororubber, 3 parts of palm waxs, 20 parts of N990 carbon blacks, 10 parts of silicon dioxide, 1 part of BPP vulcanization accelerator.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1.05: 1.
Mixing condition is with embodiment three.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 25dNm, and cure time T90 is 7min.12 months normal temperature storage phases, cure time changes 6%.
Embodiment eight
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 3 parts of paraffin, 10 parts of bisphenol AF vulcanizing agents, 20 parts of N990 carbon blacks, 8 parts of zinc paste, 16 parts of magnesium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F46 fluororubber, 3 parts of paraffin wax, 20 parts of N990 carbon blacks, 2 parts of BPP vulcanization accelerators.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.15.
Mixing condition is with embodiment one.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 24dNm, and cure time T90 is 8min.12 months normal temperature storage phases, cure time changes 5%.
Embodiment nine
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F26 fluororubber, 3 parts of beeswaxs, 5 parts of bisphenol AF vulcanizing agents, 30 parts of N990 carbon blacks, 6 parts of magnesium oxide, 12 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F46 fluororubber, 3 parts of beeswaxs, 30 parts of N990 carbon blacks, 0.5 part of BPP vulcanization accelerator.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.
Mixing condition is with embodiment two.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 28dNm, and cure time T90 is 15min.12 months normal temperature storage phases, cure time changes 7%.
Embodiment ten
Pre-mixing stage elastomeric compound prescription forms, and pre-elastomeric compound A comprises: 100 parts of F46 fluororubber, 3 parts of beeswaxs, 2 parts of bisphenol-A vulcanizing agents, 2 parts of bisphenol AF vulcanizing agents, 10 parts of N990 carbon blacks, 6 parts of magnesium oxide, 12 parts of calcium hydroxides.
Pre-elastomeric compound B comprises: 100 parts of F46 fluororubber, 3 parts of beeswaxs, 10 parts of N990 carbon blacks, 0.5 part of BPP vulcanization accelerator.
Secondary mix stage gum base ingredients comprises: pre-elastomeric compound A and pre-elastomeric compound B are 1: 1.
Mixing condition is with embodiment one.
Employing is tested without rotor vulcanization of rubber instrument, 155 ℃ of test conditions, sulfuration 30 minutes.The peak torque of vulcanized rubber is 15dNm, and cure time T90 is 16min.Normal temperature storage 12 months, change in torque 5%.

Claims (10)

1. fluorubber gross rubber standard material for using in test of vulcameter, cure time T90 is 7~18min, and moment of torsion 12~28dNm adopts mixing legal system of two steps standby, and the sizing material quality forms and comprises at least:
Pre-elastomeric compound A:
Fluororubber 100
Plastifier 2~5
Filling agent 5~30
Bisphenols vulcanizing agent 2~12
Acid-acceptor 5~30
Pre-elastomeric compound B:
Fluororubber 100
Plastifier 2~5
Filling agent 5~30
Vulcanization accelerator BPP 0.1~2.0
The blending ratio of pre-elastomeric compound A and pre-elastomeric compound B with basic glue count 1: 1.2~1.2: 1.
2. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, pre-elastomeric compound A sizing material quality forms and comprises at least:
Fluororubber 100
Plastifier 2~5
Filling agent 5-20
Bisphenols vulcanizing agent 5-10
Acid-acceptor 5~30.
3. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, pre-elastomeric compound B sizing material quality forms and comprises at least:
Fluororubber 100
Plastifier 2~5
Filling agent 5-20
Vulcanization accelerator BPP 0.1~2.0.
4. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, pre-elastomeric compound A counts 1: 1 with the blending ratio of pre-elastomeric compound B with basic glue.
5. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, used fluororubber is selected from a kind of or its mixed system in binary fluorine rubber or the ternary fluororubber.
6. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, used filling agent be white carbon, carbon black in a kind of or its mixed system.
7. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, used plastifier are one or both and the two or more mixed systems in mineral tallow, animal wax, the vegetable wax.
8. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, used bisphenols vulcanizing agent are selected from a kind of in bisphenol-A, the bisphenol AF.
9. the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, used acid-acceptor is the potpourri of metal oxide and oxyhydroxide.
10. the preparation method of the described fluorubber gross rubber standard material for using in test of vulcameter of claim 1, adopt the two-step approach calendering process:
The first step: prepare respectively pre-elastomeric compound A, pre-elastomeric compound B, in mill, fluororubber was plasticated 2~3 minutes, add auxiliary agent by proportioning respectively, under 80~100 ℃ of conditions mixing 3~5 minutes, be cooled to 60~70 ℃ of lower sheets, obtain pre-elastomeric compound A, pre-elastomeric compound B;
Second step: with pre-elastomeric compound A and pre-elastomeric compound B by 1: 1.2~1.2: 1 ratio of basic glue after roller is wrapped in mill, mixing even, 8~10 lower sheets of thin-pass make elastomeric compound standard substance sizing material, and the disk that is cut into diameter 45mm is the standard substance that the present invention relates to.
CN 200910016048 2009-06-10 2009-06-10 Fluorubber mix standard material for using in test of curometer and preparation method thereof Expired - Fee Related CN101581719B (en)

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CN107841072B (en) * 2017-11-17 2019-09-27 江门市鑫辉密封科技有限公司 A kind of fluorine rubber seal composition and preparation method thereof
CN111650330B (en) * 2020-06-17 2022-10-04 山东非金属材料研究所 Non-aqueous titration method for determining copolymerization ratio of acrylonitrile-itaconic acid copolymer
CN113388211A (en) * 2021-05-31 2021-09-14 常熟市海虞橡胶有限公司 Standard adhesive for checking sulfur transformer and preparation method thereof

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