CN101580396B - Furnace body insulating material for quartz continuous melting furnace - Google Patents
Furnace body insulating material for quartz continuous melting furnace Download PDFInfo
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- CN101580396B CN101580396B CN2009100335502A CN200910033550A CN101580396B CN 101580396 B CN101580396 B CN 101580396B CN 2009100335502 A CN2009100335502 A CN 2009100335502A CN 200910033550 A CN200910033550 A CN 200910033550A CN 101580396 B CN101580396 B CN 101580396B
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Abstract
The invention discloses a furnace body insulating material for a quartz continuous melting furnace, which is characterized in that the furnace body insulating material is prepared from the following raw materials in portion by weight: 0.8 to 1.2 portions of alumina, 1.8 to 2.2 portions of zirconia hollow ball, 1.2 to 1.8 portions of aluminum silicate, and 0.8 to 1.2 portions of perlite. The furnace body insulating material is a novel composite furnace body insulating material; and the insulating material has good insulating effect and little furnace temperature loss, and does not need to be cooled by a furnace body water jacket during use. Measured by a conventional method, the surface temperature of a furnace body made of the insulating material is low, generally about 60 DEG C; the manufacturing cost of the furnace body is low and can be saved by about 15 percent; the service life of the furnace body can be prolonged by about 3 years; the electricity is saved by about 15 percent; andthe water is saved by about 200 tons every year.
Description
Technical field
The present invention relates to a kind of quartz continuous melting furnace, particularly a kind of furnace body insulating material for quartz continuous melting furnace.
Background technology
The single zirconium white lagging material of the general employing of the lagging material of common continuous induction melting furnace body of heater of the prior art, its heat insulation effect is relatively poor, and the furnace temperature loss is serious, need adopt overcoat to add recirculated cooling water during use, and stove table temperature just can be guaranteed about 85 ℃.
Summary of the invention
Technical problem to be solved by this invention is the deficiency to prior art, and a kind of furnace body insulating material for quartz continuous melting furnace reasonable, high insulating effect of filling a prescription is provided.
Technical problem to be solved by this invention is to realize through following technical scheme.The present invention is a kind of furnace body insulating material for quartz continuous melting furnace, is characterized in, it is to be processed by following materials of weight proportions:
Aluminum oxide 0.8-1.2 zirconium white hollow ball 1.8-2.2
Pure aluminium silicate 1.2-1.8 perlite 0.8-1.2.
In the above-described furnace body insulating material for quartz continuous melting furnace, the preferred weight proportioning of each raw material is:
Aluminum oxide 1 zirconium white hollow ball 2
Pure aluminium silicate 1.5 perlites 1.
Compared with prior art, the present invention is a kind of NEW TYPE OF COMPOSITE furnace insulation material, this lagging material high insulating effect, and the furnace temperature loss is few, need not during use to cool off with furnace water jacket again.Through by ordinary method measuring and calculating, the body of heater table temperature of using lagging material of the present invention to process is low, and generally about 60 ℃, and body of heater cost cost is low, can save about 15%, and body of heater can prolong about 3 years work-ing life, and it is about 15% to economize on electricity, and year economizes on water about 200 tons.
Embodiment
Below further describe concrete technical scheme of the present invention,, and do not constitute restriction its right so that those skilled in the art understands the present invention further.
Embodiment 1, a kind of furnace body insulating material for quartz continuous melting furnace, and it is to be processed by following materials of weight proportions:
Aluminum oxide 0.8 zirconium white hollow ball 1.8
Pure aluminium silicate 1.2 perlites 0.8.
Embodiment 2, a kind of furnace body insulating material for quartz continuous melting furnace, and it is to be processed by following materials of weight proportions:
Aluminum oxide 1.2 zirconium white hollow balls 2.2
Pure aluminium silicate 1.8 perlites 1.2.
Embodiment 3, a kind of furnace body insulating material for quartz continuous melting furnace, and it is to be processed by following materials of weight proportions:
Aluminum oxide 1 zirconium white hollow ball 2
Pure aluminium silicate 1.5 perlites 1.
Embodiment 4, a kind of furnace body insulating material for quartz continuous melting furnace, and it is to be processed by following materials of weight proportions:
Aluminum oxide 0.9 zirconium white hollow ball 2.1
Pure aluminium silicate 1.7 perlites 1.1.
Embodiment 5, a kind of furnace body insulating material for quartz continuous melting furnace, and it is to be processed by following materials of weight proportions:
Aluminum oxide 1.1 zirconium white hollow balls 1.9
Pure aluminium silicate 1.4 perlites 0.9.
Claims (2)
1. a furnace body insulating material for quartz continuous melting furnace is characterized in that, it is to be processed by following materials of weight proportions:
Aluminum oxide 0.8-1.2 zirconium white hollow ball 1.8-2.2
Pure aluminium silicate 1.2-1.8 perlite 0.8-1.2.
2. furnace body insulating material for quartz continuous melting furnace according to claim 1 is characterized in that, the weight proportion of each raw material is:
Aluminum oxide 1 zirconium white hollow ball 2
Pure aluminium silicate 1.5 perlites 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100335502A CN101580396B (en) | 2009-06-23 | 2009-06-23 | Furnace body insulating material for quartz continuous melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100335502A CN101580396B (en) | 2009-06-23 | 2009-06-23 | Furnace body insulating material for quartz continuous melting furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101580396A CN101580396A (en) | 2009-11-18 |
| CN101580396B true CN101580396B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100335502A Active CN101580396B (en) | 2009-06-23 | 2009-06-23 | Furnace body insulating material for quartz continuous melting furnace |
Country Status (1)
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| CN (1) | CN101580396B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897998A (en) * | 2012-11-23 | 2013-01-30 | 王岩美 | Continuous quartz smelting furnace |
| CN104671809B (en) * | 2015-02-02 | 2017-01-18 | 中科华核电技术研究院有限公司 | Processes for building and drying melting furnace for plasma heat treatment system |
| CN110483083B (en) * | 2019-09-18 | 2022-01-11 | 武汉钢铁有限公司 | Protective curing coating for surface of fiber furnace lining of cold-rolled continuous annealing furnace |
| CN112299873B (en) * | 2020-09-22 | 2022-08-26 | 新沂市锡沂高新材料产业技术研究院有限公司 | Preparation method of heat insulation material of electric arc furnace for quartz melting |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4069284A (en) * | 1972-01-20 | 1978-01-17 | Toyota Jidosha Kogyo Kabushiki Kaisha | Anti-vibration heat-insulation structure and a process for production thereof |
| CN1472162A (en) * | 2002-10-25 | 2004-02-04 | 侯淑芳 | Waterproof thermal insulative building materials and preparing method thereof |
| CN1546421A (en) * | 2003-12-12 | 2004-11-17 | 北京瑞泰高温材料科技股份有限公司 | Finegrained aluminium-chromium composite fireproof materials |
| CN101300207A (en) * | 2005-09-26 | 2008-11-05 | 圣戈班欧洲设计研究中心 | Sintered refractory product exhibiting enhanced thermal shock resistance |
| CN101362653A (en) * | 2007-06-19 | 2009-02-11 | 马格涅科/梅特雷尔公司 | Refractory composition for glass melting furnaces |
-
2009
- 2009-06-23 CN CN2009100335502A patent/CN101580396B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4069284A (en) * | 1972-01-20 | 1978-01-17 | Toyota Jidosha Kogyo Kabushiki Kaisha | Anti-vibration heat-insulation structure and a process for production thereof |
| CN1472162A (en) * | 2002-10-25 | 2004-02-04 | 侯淑芳 | Waterproof thermal insulative building materials and preparing method thereof |
| CN1546421A (en) * | 2003-12-12 | 2004-11-17 | 北京瑞泰高温材料科技股份有限公司 | Finegrained aluminium-chromium composite fireproof materials |
| CN101300207A (en) * | 2005-09-26 | 2008-11-05 | 圣戈班欧洲设计研究中心 | Sintered refractory product exhibiting enhanced thermal shock resistance |
| CN101362653A (en) * | 2007-06-19 | 2009-02-11 | 马格涅科/梅特雷尔公司 | Refractory composition for glass melting furnaces |
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| CN101580396A (en) | 2009-11-18 |
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Assignee: LIANYUNGANG SHENGCHANG LIGHTING ELECTRICAL APPLIANCES CO., LTD. Assignor: Li Yusheng Contract record no.: 2012320000734 Denomination of invention: Furnace body insulating material for quartz continuous melting furnace License type: Exclusive License Open date: 20091118 Record date: 20120607 |