CN101571136B - Feedwater unit and embedded formed product - Google Patents

Feedwater unit and embedded formed product Download PDF

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Publication number
CN101571136B
CN101571136B CN 200910137361 CN200910137361A CN101571136B CN 101571136 B CN101571136 B CN 101571136B CN 200910137361 CN200910137361 CN 200910137361 CN 200910137361 A CN200910137361 A CN 200910137361A CN 101571136 B CN101571136 B CN 101571136B
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CN
China
Prior art keywords
section
suction
supply device
water supply
chamber
Prior art date
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Expired - Fee Related
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CN 200910137361
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Chinese (zh)
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CN101571136A (en
Inventor
丰田耕司
玉川充
加藤康志
新垣彰平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Oil Co Ltd
Kawamoto Pump Mfg Co Ltd
Original Assignee
Kawamoto Pump Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2008122458A external-priority patent/JP5238344B2/en
Priority claimed from JP2008128708A external-priority patent/JP5244451B2/en
Application filed by Kawamoto Pump Mfg Co Ltd filed Critical Kawamoto Pump Mfg Co Ltd
Publication of CN101571136A publication Critical patent/CN101571136A/en
Application granted granted Critical
Publication of CN101571136B publication Critical patent/CN101571136B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A main body part (2) of the feedwater unit (1) includes a base frame part (10) formed by resin material integratedly; a self-sucking part (11), having a self-sucking chamber (36) with a space inside and a self-sucking chamber cover (42) for covering an opening of the self-sucking chamber (36); and a pump (13) having a motor (12) and arranged on the base frame part (10), wherein the base frame (10)is provided with a base frame main body (20) and a flow path part (21) integratedly. The flow path part (21) is provided with a suction flow path part (31) having a suction opening (30); a communicating part (38) having a pump casing (34) of the pump (13), the self-sucking chamber (36) of the self-sucking part (11) and an opening part (37); and a discharge flow path part (40) having two dischargeopenings (39) and connected with the communicating part (38).

Description

Water supply device and insert molding product
Technical field
The present invention relates to the insert molding product that make each formation product be configured in the water supply device on the same base and in resin component, be inserted with inserts.
Background technique
At present, for the water-supply source from well and groove etc. carries out and the corresponding high efficiency pump running of load, known have water supply device that the control gear of combined converter on the pump of motor etc. is arranged in connection (link).
Such water supply device have at formation product such as metal-made or resinous base mounting pump and control gear, with covering the water supply device that cover each formation product and consist of such as known.These water supply device are owing to being configured in each formation product on the base, so can realize miniaturization, lightweight, setting and movement also become easy.
In addition, known have following water supply device, wherein, will by metallic material form have flow channel tube and the pump case from the suction-chamber is configured on the base, the motor that impeller is fixed on its running shaft is configured on the pump case in the mode that running shaft becomes vertical.Such water supply device can vertically be placed motor, improve space efficiency, therefore also can configure accumulator etc. at the flow channel tube of still keeping small-sized pump case.
Real opening in the flat 05-047497 communique discloses the water supply device that use resinous base as water supply device in Japan, also can prevent the distortion of base.In addition, the water supply device that have high cooling performance as the convertor device in the water supply device use cover are disclosed in Japanese kokai publication hei 11-210640 communique.
In addition, the employed pump of water supply device has the hub plate (hereinafter referred to as " inner casing ") that is formed by metallic material between impeller and pump case.This inner casing is fixed on the pump case by binder etc., prevents that vane rotary from driving its rotation.In addition, pump uses the cascade rotary pump (turbulence pump) of Miniaturizable etc.
Also known have following insert molding product, and it is shaped by the inserts that embeds in plastic article as the fixed mechanism of screw bolt and nut etc., though be plastic article thus, has integratedly metal fixed mechanism.
Such insert molding product, known have in mould resin by injection material behind the reloading insert and the method for the plastic article that is shaped, or insert the method for inserts in plastic article.The employed fixed mechanism of such insert part forming need to have the intensity of regulation and be fixed on the plastic article.
That is, fixed mechanism (inserts) screws togather by fixed mechanism and paired secure components such as screw bolt and nut and is fastened.When this fixed mechanism and secure component screw togather, in the constant intensity and embedded resin products formed that needs fixed mechanism to have to prevent from dallying with respect to plastic article.In addition, when fixed mechanism and retention mechanism are fastening, apply power in direction close to each other, therefore also need to from the intensity that plastic article breaks away from fixed mechanism be fixed on the plastic article can prevent fixed mechanism.Therefore, inserts is securely fixed in the plastic article.
As an example of such insert molding product, the employed resinous base of water supply device is arranged.Resinous base like this is used in the water supply device, and these water supply device are by at the formation product of this base mounting pump and control gear etc. and utilize and fix as the fixed mechanism of inserts, covers each formation product and consists of with covering.Such water supply device are owing to being configured in each formation product on the base, thus can realize miniaturization, lightweight, and arrange and mobilely also become easy.
In above-mentioned water supply device, there is following problem.That is, because pump is connected with pump case with motor, and then it is configured on the base, so cause the employed components number of water supply device many in order to consist of integratedly each formation product.If it is many that components number becomes, then the operation of assembling operation also becomes many.For the assembling operation operation, if its process number increases, then the activity duration also increases, and correspondingly manufacture cost also increases.For these reasons, require to reduce components number and reduction manufacture cost.
In addition, water supply device are required further miniaturization, lightweight and reduction manufacture cost according to user's demand.
At this, in order to realize lightweight, also consider the method that the pump case that will be shaped by metallic material is shaped with resin material.Like this, with the resin material pump case that is shaped, need to be on this pump case the inner casing of fixing metal system.For example, as this fixation method, have that the interference of utilizing embeds squeeze into fixing or by adhesive-applying and fixing method.
But if by the interference embedding metal inner casing is fixed in the resinous pump case, then pump case is pushed along the footpath direction by inner casing.Therefore, pump case is subject to stress, because stress life is damaged, might shorten the life-span of pump case.In addition, in the situation that adhesive-applying between pump case and the inner casing, owing to adhesive portion is exposed in the water, so the deterioration of binder might reduce bonding strength, if bonding strength reduces like this, the possibility that then also exists inner casing to rotate with impeller.
In addition, in recent years in each field Reducing the burden on the environment be the task of top priority.When discarded when having the plastic article of the parts (inserts) that use metallic material, in the situation that do not distinguish discarded, landfill and become waste.Therefore, in order to carry out the recycling of resource, need to classify to each material.In addition, in the situation that not recycling, also need to classify.
But, because inserts and plastic article are firmly fixed, being not easy separately so exist, discarded needed time and cost increase such problem.Particularly, if for discarded and increase cost, then when discarded, the burdens such as increase MANUFACTURER, nullifier and reclaimer's time and cost.
Relative with such inserts, known have adhering to resin as the part of the inserts of fixed mechanism etc. and be fixed on insert part forming on the plastic article.Such insert part forming is owing to the structure that adopts on the part that makes resin be attached to inserts, so separately becoming of inserts and plastic article is easy.Therefore, by using the insert molding product, can reduce separately discarded needed cost.But the insert molding product have just reduced discarded needed cost, and its strength ratio inserts is poor, therefore worry and can't use in fixed mechanism.
Such insert molding product might in use be restricted, and then fixed mechanism need to additionally be set.Therefore, the insert molding product also may make the plastic article complicated, and manufacture cost increases.In addition, in the inserts parts, also existing can't be in the situation that the situation that requires seal to use.
Summary of the invention
Therefore, the object of the present invention is to provide a kind of water supply device that respectively consist of product in same base configuration, particularly can reduce manufacture cost and realize light-weighted water supply device.In addition, its purpose is to provide a kind of water supply device in company with rotation that can easily prevent inner casing.And then its purpose is to provide a kind of intensity of inserts high, the water supply device that easily separate.
Achieve the goal in order to solve above-mentioned problem, water supply device of the present invention and insert molding product consist of as follows.
The invention provides a kind of water supply device, it is characterized in that, comprising: base, it is one-body molded with suction passage and discharge stream; Pump, this pump has: motor, its axis direction are configured in vertical direction and are fixed on described base upper surface; Be fixed on the impeller on the running shaft of being located at this motor; Pump case, it is communicated with described suction passage and described discharge stream, and is one-body molded with described base; Inner casing, it is arranged between described impeller and the described pump case; With restriction section, it limits at least described inner casing and does rotation with respect to the sense of rotation of described impeller; Self-priming section, it has the gentle liquid separating component from the suction-chamber, and wherein, above-mentioned have space portion from the suction-chamber and one-body molded between said pump housing and above-mentioned discharge stream, and above-mentioned gas-liquid separate component marks off two in the above-mentioned space that is communicated with from the top of suction-chamber; Suck flange, it is connected with the end of above-mentioned suction passage, has one-way valve; With the discharge flange, its end with above-mentioned discharge stream is connected.
The invention provides a kind of water supply device, it is characterized in that, comprise at above-mentioned base: be embedded into the inserts and the fracture section that are fixed in the above-mentioned base, fracture section is arranged on the part of the embedding direction that is positioned at this inserts, make the fracture of fracture section by the load that on above-mentioned inserts, applies above-mentioned embedding direction, remove the fixing of above-mentioned inserts.
Description of drawings
Fig. 1 is the stereogram of the structure of the water supply device that relate to of expression one embodiment of the present invention.
Fig. 2 is that expression is with the exploded perspective view of the structure of the main part of water supply device.
Fig. 3 is that expression is with the plan view of the structure of main part.
Fig. 4 is that expression is with the ground plan of the structure of main part.
Fig. 5 is that expression is with the stereogram of the structure of the employed base portion of main part.
Fig. 6 is that expression is with the plan view of the structure of base portion.
Fig. 7 is that expression is with the worm's eye view of the structure of base portion.
Fig. 8 is that expression is with the sectional view of the stream section of base portion.
Fig. 9 is that expression excision is arranged on the side view with the part of the self-priming chamber cap in the suction-chamber of main part.
Figure 10 is that expression is arranged on the sectional view with the embedding forming section on the base portion.
Figure 11 is that expression is arranged on the explanatory drawing with the breaking state that embeds the fracture section on the forming section.
Figure 12 is the explanatory drawing of the fracture section that relates to of expression variation of the present invention.
Figure 13 is the explanatory drawing of the insert molding product that relate to of expression variation of the present invention.
Figure 14 is that expression is with the explanatory drawing of the fracture of the fracture section that embeds forming section.
Figure 15 is the explanatory drawing of the embedding forming section that relates to of expression variation of the present invention.
Figure 16 is the explanatory drawing of the embedding forming section that relates to of expression variation of the present invention.
Embodiment
Fig. 1 is the stereogram of the structure of the water supply device 1 that relate to of expression one embodiment of the present invention.Fig. 2 is that expression is with the exploded perspective view of the structure of the main part 2 of water supply device 1.Fig. 3 is that expression is with the plan view of the structure of main part 2.Fig. 4 is that expression is with the ground plan of the structure of main part 2.Fig. 5 is that expression is with the stereogram of the structure of main part 2 employed base portion 10.Fig. 6 is that expression is with the plan view of the structure of base portion 10.Fig. 7 is that expression is with the worm's eye view of the structure of base portion 10.Fig. 8 is that expression is with the sectional view of the stream section 21 of base portion 10.In addition, in Fig. 1~8, B represents bolt, and F, F1 represent flowing of water, and K represents cap, and P represents piston, and S represents screw, and S1, S2 represent signaling line, and N represents nut.
As shown in Figure 1, 2, water supply device 1 possess main part 2 and cover section 4.4 main body covered 2 in cover section is fixed on the main part 2 by cover fixed mechanism 3.Cover fixed mechanism 3 for example uses cramp 5 and set screw 6.
Cramp 5 is made of curved face part 5a, hook portion 5b and the 5c of clasp joint section.Hook portion 5b is arranged on the end of curved face part 5a.The 5c of clasp joint section is arranged on another end of curved face part 5a.The 5c of clasp joint section hangs on the main part 2 by resiliently deformable.In addition, cover fixed mechanism 3 also can only use any one in cramp 5 and the set screw 6.In addition, cover fixed mechanism 3 also can be the fixed mechanism beyond cramp 5 and the set screw 6.
Main part 2 possesses with the integrally formed base portion of resin material (base) 10, is arranged on the self-priming section 11 that carries out self-priming on the base portion 10 and is configured in the pump with motor 12 13 on the base portion 10.In addition, main part 2 possess the top detector 15 that has fixing accumulator (pressure accumulater) 14 with screw section 14a, be arranged on self-priming section 11, the transducer 16 of the control of carrying out motor 12 and the lip part 17 that is connected with pipe arrangement etc.
In addition, as shown in Figure 3, main part 2, there are self-priming section 11, pump 13, accumulator 14, detector 15 and transducer 16 in the inboard at the outer circumferential face of base portion 10 with non-touching arranged spaced.In addition, the end of the lip part 17 of main part 2 is arranged on from the position that the outer circumferential face of base portion 10 is given prominence to a little laterally.
Describe with reference to Fig. 1~8 pair base portion 10.
Base portion 10 is such as the molding resin material by PP-GF30% that contains 30% glass fibre in polypropylene etc.Shown in Fig. 2~8, base portion 10, the surface suitably has configuration and respectively consists of the concavo-convex of product thereon.In addition, base portion 10 possesses the base body 20 that makes base portion bottom ground connection when water supply device are set and one-body molded and form the stream section 21 of stream with this base body 20.That is, the base body 20 of base portion 10 and stream section 21 form as one.
Base body 20 forms the case shape of ground connection side opening.Shown in Fig. 4,7, base body 20 possesses the hooking part 24 of the 5c of clasp joint section of ground connection assembly department 23 and hasp cramp 5.In addition, the end of the ground wire 16d of transducer 16 is installed on the ground connection assembly department 23 with bolt B etc. with the ground wire 23b that is connected with earth rod 23a.The end of ground wire 16d connects on being installed in ground connection assembly department 23 with ground wire 23b.In addition, the part of the side of base body 20 is left certain distance and is formed hooking part 24 from the ground connection side.That is, hooking part 24 becomes the part of side of base body 20 from the underpart to the shape of certain distance opening.
Base body 20 and stream section 21 in base portion 10 are provided with the fixing a plurality of assembly departments 25 that respectively consist of product.Specifically, these assembly departments 25 possess the pump assembly department 25a of mounted pump 13 and the accumulator assembly department 25b of installation accumulator 14.In addition, assembly department 25 possesses the detector assembly department 25c of installation and measuring device 15, transducer assembly department 25d, the flange assembly department 25e of mounting flange section 17 that transducer 16 is installed and the cover assembly department 25f of mounting cup section 4.
(25a~25f) is provided with for example fixed mechanism 26 at these assembly departments 25.Among the nut insertion hole 26d of the nut N that the bolt-inserting hole 26c of fixed mechanism 26 such as the screw hole 26a that possesses mounting screw 6, fixing stud bolt (plug-in unit) 26b, the inserting bolt B that respectively consists of product and insertion and bolt B screw togather etc. and the screw section 26e that can screw togather with screw thread at least one.
On these assembly departments 25, be formed with respectively the supporting surface 27 that installation respectively consists of product.This supporting surface 27 possesses pump supporting surface 27a and accumulator supporting surface 27b.Pump supporting surface 27a for example with the basal plane butt of motor 12, form thus pump 13.The basal plane butt of accumulator supporting surface 27a and accumulator 14.In addition, supporting surface 27 possesses: with the basal plane butt of detector 15, and be arranged on the detector supporting surface 27c on suction-chamber 36 and interconnecting part 38 described later; The flange bearing face 27d of mounting flange section 17; Cover supporting surface 27e with the underpart butt of the opening side of cover section 4.
And then 25f has the 4a of wall section that mobile restriction is used at the cover assembly department, prevents from misplacing when cover section 4 is on being configured in supporting surface 27.In addition, these fixed mechanisms 26 and supporting surface 27 can suitably be set according to the formation product of installing.
Screw hole 26a is provided with for the screw insertion hole 26f of the screw division perforation of screw 6 and the nut insertion hole 26g that inserts for nut N.At this, nut insertion hole 26d, 26g, its inner face form the outer shape of nut N.By nut N being inserted among these nut insertion hole 26d, the 26g engaging of the inner side surface of the outside of nut N and nut insertion hole 26d, 26g.In addition, the external diameter of nut N also can not be hexagon but rectangle.In addition, nut insertion hole 26d also can make the shape that does not engage with the external diameter of nut N, but comes the shape that screws togather with bolt etc. with the external diameter of instrument set screw nut N.
Shown in Fig. 2~8, stream section 21 possesses the suction passage section (suction passage) 31 with suction port 30.In addition, stream section 21 possesses: pump case 34, and it is connected with suction passage section 31, and the side tap hole 33 that has inlet hole 32 and be communicated with the downstream within it; Be communicated with tap hole 33, have in the above opening portion 35 from the suction-chamber 36.
Stream section 21 possesses: with 36 opening portion 35 adjacency from the suction-chamber, have the interconnecting part 38 of the opening portion 37 that is arranged on the same supporting surface 27; With the discharge stream section (discharge stream) 40 with two exhaust ports 39 that are arranged on this interconnecting part 38.In addition, be provided with accumulator assembly department 25b in discharge stream section 40.Accumulator assembly department 25b within it side is formed with the screw section 26e that can screw togather with the screw section 14a of accumulator 14.
Self-priming section 11 possesses from the suction- chamber 36, and 36 bottom is identical with its inboard area from the suction-chamber, or more inboard enlarged areas and opening is one-body molded with base body 20.In addition, self-priming section 11 possesses self- priming chamber cap 42, and 42 sealings of this self-priming chamber cap are 36 bottom from the suction-chamber, and has 36 internal separation become the gas-liquid separation plate (gas-liquid separate component) 41 in two spaces continuous at the top from the suction-chamber.That is, self-priming section 11 by gas-liquid separation plate 41 will be from the suction-chamber 36 inner space be divided into two continuous spaces of the first space 43 and second space 44.In addition, opening portion 35 is configured in from the suction-chamber 36 second space 44.
Form two from the mutually different height of height till the end face from the underpart of suction-chamber 36 from suction-chamber 36.36 spaces that form by two sections different shapes of this end face height of formation from the suction-chamber.In addition, the end face (hereinafter referred to as " the first end face 45 ") from the space adjacent with pump case 34 of suction-chamber 36 forms with at least one of the upper end position (end face) of the tap hole 33 of pump case 34 and inlet hole 32 on roughly the same height.With respect to this, the end face (hereinafter referred to as " the second end face 46 ") from the position that separates certain distance at a distance of pump case 34 from suction-chamber 36 forms highlyer than the first end face 45.
36 have the inner side surface adjacent with the inner side surface of pump case 34 from the suction-chamber.By the tap hole 33 of pump case 34 being arranged to be positioned at from the suction-chamber 36 side, make from the suction-chamber 36 to be communicated with pump case 34.That is, 36 adjacent with pump case 34 by the wall section that is provided with each adjacent side from the suction-chamber.36 have in the above by connecting the second end face 46 the water injection hole 36a that uses with the water filling of 36 the internal communication from the suction-chamber and above-mentioned opening portion 35 from the suction-chamber.In addition, water injection hole 36a within it side face is formed with internal thread part 36b, and is arranged to be positioned at from the suction-chamber the first space 43 sides of 36.In addition, screw togather with respect to internal thread part 36b loading and unloading piston P and water injection hole 36a freely.
36 inner face is provided with slot part 47 from the suction-chamber, its by with gas-liquid separation plate 41 butts, make the gap of 36 inner faces and gas-liquid separating plate 41 from the suction-chamber do one's utmost to reduce.In addition, above suction-chamber 36, around the opening portion 37 of opening portion 35 and the interconnecting part 38 adjacent with opening portion 35, be formed with detector supporting surface 27c and the seal groove 27f of detector 15.
As shown in Figure 7,36 possess from the suction-chamber: at the fixing fixed base 48 of self-priming chamber cap 42 of the lower side of base body 20; With around this fixed base 48, be provided with a plurality of female tapped hole sections 49 that form in inside.In addition, 36 be provided with and wait the seal groove 48a that is inserted into wherein for sealed member such as O shape ring at fixed base 48 from the suction-chamber.
Then, use Fig. 4,9 pairs of self-priming chamber caps 42 to describe.In addition, Fig. 9 is that the expression excision is with the side view of the part of self-priming chamber cap 42.
Shown in Fig. 4,9, self-priming chamber cap 42 possesses cap 54 and gas-liquid separating plate 41.Self-priming chamber cap 42 has and is arranged on the cap 54, form from the suction-chamber 36 inner bottom surface upper surface 51, with the abutting part 52 of fixed base 48 butts and corresponding with tapped hole section 49, a plurality of patchholes 53 that insert screw S.Gas-liquid separation plate 41 is configured on the upper surface 51 of cap 54, and forms as one with cap 54.In addition, self-priming chamber cap 42 forms from abutting part 52 to upper surface the height till 51, so that the lower end of upper surface 51 and tap hole 33 becomes roughly the same position in short transverse.Self-priming chamber cap 42 forms underside side (bottom) opening of cap 54, and its inside has the hollow shape that strengthens muscle 55.
Gas-liquid separation plate 41, formation can 36 inner spaces be divided into the tabular of the first space 43 and second space 44 with the opening area of tap hole 33 with from the suction-chamber.Gas-liquid separation plate 41 along from the suction-chamber 36 inner face to form it highly be two different height.
The position that the height of gas-liquid separation plate 41 is low (hereinafter referred to as " the first board 41a "), its top form with from the first end face 45 of suction-chamber 36 on roughly the same height.The first board 41a, the end limit section of its side insert from the suction-chamber 36 slot part 47.
With respect to this, the position that the height of gas-liquid separation plate 41 is high (hereinafter referred to as " the second board 41b "), its top is formed on the second end face 46 from suction-chamber 36 to have on the height at certain distance interval.The second board 41b, the end limit section of its side insert the slot part 47 that is arranged on from the suction-chamber 36 inner face.That is, when being combined in self-priming chamber cap 42 in suction-chamber 46, be formed with the gap at the second board 41b and the top between the second end face 46 of suction-chamber 36.In addition, the thickness of gas-liquid separation plate 41 forms to insert and is arranged in the slot part 47 of suction-chamber's 36 inner faces, and the width roughly the same with the width of slot part 47.
Like this, from suction-chamber 36 by being communicated with the first space 43 and second space 44 as the top of the second board 41b of the topmost part of gas-liquid separation plate 41 and the gap between the second end face 46.Thus, 36 form stream from the suction-chamber, and are divided with the height of the second board 41b by gas-liquid separation plate 41.
Pump 13 for example uses cascade rotary pump (turbulence pump).Pump 13 possesses: the motor 12 with the running shaft 12a on the vertical of being configured in; Be fixed on the impeller 57 on the running shaft 12a; With pump case 34.In addition, pump 13 possesses: in internal configurations impeller 57 is arranged, and be limited section 29 restriction and impeller 57 along the common rotation of sense of rotation simultaneously with the fixing inner casing 58 of pump case 34.In addition, motor 12 is provided with the bolt-inserting hole 12b that can supply the insertions such as stud bolt 26b.
That is, pump 13 forms as one by pump case 34, impeller 57 and the inner casing 58 that liner 13a combination is arranged on the base portion 10.
Pump 13 is fixed on the housing body 20 under the state of (interarea) quadrature at the axis direction of running shaft 12a with above the housing body 20 by motor 12 and forms.In other words, by with the axis direction of running shaft 12a along the motor 12 of vertical configuration with pump supporting surface 27a butt and utilize stud bolt 26b to fix to have formed pump 13.
In addition, pump case 34 forms inner casing 58 can insert inner circumferential surface, and roughly the same with outer shape and the outside dimension of inner casing 58.In addition, pump case 34 possesses the protuberance 34a that the arbitrary at least part at the inner face of pump case 34 forms.
Shown in Fig. 6,8, protuberance 34a, for example at the inner peripheral surface of pump case 34 and between inlet hole 32 and exhaust port 33, the height and the radius vector direction that have regulation in the short transverse of the inner peripheral surface of pump case 34 are outstanding.
At the peripheral part of pump case 34, the muscle 22 of a plurality of enhancing usefulness is one-body molded with base portion 10, and is provided with above-mentioned pump assembly department 25a.
As shown in Figure 2, inner casing 58 is made of bronze of metallic material such as CAC406 etc. etc.Inner casing 58 possesses inlet hole section 59, tap hole section 60 and reverse flow hole section 61.Inlet hole section 59 is arranged on inlet hole 32 residing sides.Tap hole section 60 is arranged on a side's who is divided by gas-liquid separation plate 41 of inner casing 58 the side that is positioned at the first space 43 sides of tap hole 33.Reverse flow hole section 61 is arranged on the side that is positioned at second space 44 sides of the opposing party's who is divided by gas-liquid separation plate 41 tap hole 33.
In addition, reverse flow hole section 61 forms than tap hole section 60 with by the little opening area of opening area of the opposing party's's (second space 44 sides) of gas-liquid separation plate 41 divisions tap hole 33.That is, reverse flow hole section 61 be owing to can make the water adverse current of discharging from tap hole section 60, so the tap hole 33 of second space 44 sides of dividing with the gas-liquid separation plate 41 in the downstream that is positioned at tap hole section 60 is communicated with configuration.In addition, particularly, if in inner casing 58, watch, the then adjacent setting of upstream side of reverse flow hole section 61 and tap hole section 60.
In addition, inner casing 58 possesses recess 58a, and this recess 58a is formed on arbitrary at least part of outside of inner casing 58, engages with protuberance 34a or chimeric.Recess 58a, for example shown in Figure 2, be arranged between the inlet hole section 59 and tap hole section 60 of inner casing 58, protuberance 34a can be inserted in its inside.Recess 58a form can be chimeric with protuberance 34a size shape.In addition, such recess 58a when inner casing 58 is shaped, by cutting, casting, namely arranges recess 58a shape in mold and forms in moulding.
In addition, such pump case 34 and inner casing 58 are fixed by with protuberance 34a and the chimeric mode of recess 58a inner casing 58 being inserted pump case 34.That is, protuberance 34a and recess 58a be, by the mutually chimeric movement along the sense of rotation of impeller 57 that can limit inner casing 58, and can mounted pump housing 34 and the restriction section 29 of inner casing 58.In addition, the double binder of doing sealed member of coating between pump case 34 and inner casing 58.In addition, also can not use binder.
At this, also can be when being fixed on inner casing 58 insertions in the pump case 34, any one party by heating or coolant pump housing 34 and inner casing 58 makes inner casing 58 become easy to the insertion of pump case 34.In addition, also can heat or cool off any one party of protuberance 34a and recess 58a, make protuberance 34a and recess 58a chimeric.
If give an example, the position beyond the recess 58a of the then protuberance 34a of coolant pump housing 34 only, and cooling inner casing 58.Thus, protuberance 34a shrinks, and the external diameter beyond the recess 58a of inner casing 58 also shrinks.
Thus, the gap (tolerance of size) of pump case 34 and inner casing 58 becomes large.Similarly, the gap of protuberance 34a and recess 58a also becomes large.Thus, the chimeric of pump case 34 and inner casing 58 becomes easy.
Detector 15 form can testing pump 13 discharge flow rate and one of them person of head pressure.Detector 15 is provided with detector supporting surface 27c in its lower section, this detector supporting surface 27c be arranged on the opening portion 35 of self-priming section 11 and interconnecting part 38 opening portion 37 around.At this moment, detector 15 folder is connected with detector supporting surface 27c across the liner that is arranged on O shape ring on the seal groove 27f etc.
But be formed with the bolt-inserting hole 15a of inserting bolt B at detector 15.In addition, be provided with bolt-inserting hole 26c and nut insertion hole 26d at detector supporting surface 27c as fixed mechanism.Detector 15 inserts nut insertion hole 26d by bolt B being inserted this bolt-inserting hole 26c with nut N, and makes bolt B and nut N screw togather and be fixed.
Detector 15 possesses the signaling line S1 that is connected with transducer 16, and at least one detection unit of the detection flow of the section that sets within it and pressure.Such detector 15 has the stream that section within it is communicated with the opening portion 37 of the opening portion 35 of self-priming section 11 and interconnecting part 38, and is provided with detection unit in the way of this stream.
That is, flow path section 21, the first side of pump case 34 (upstream side) is connected with suction passage section 31, and the interconnecting part 38 of 36 second side (downstream side) is connected with discharge stream section 40 from the suction-chamber.Stream section 21 is communicated with from the suction-chamber 36 and interconnecting part 38 by detector 15.Thus, from suction passage section 31 via pump case 34 and from the suction-chamber 36 streams to the water of discharging stream section 40, shown in F, form like that flowing of water.
Transducer 16 is connected with detector 15 by signaling line S1.Transducer 16 is fixed on the transducer assembly department 25d.In addition, transducer 16 also can use bolt B and screw etc. fixed mechanism 26 is fixing arbitrarily.
Transducer 16 is electrically connected with motor 12 by signaling line S2.Such transducer 16 forms the testing result (hereinafter referred to as signal) that receives self-detector 15 by signaling line S1, can control motor 12 based on the signal of this reception.
Transducer 16 can carry out with the outside input output of information, and it possesses: the terminal part 16a that is connected with the outside; Use up etc. and to report operational situation or wrong etc. notifying operator 16b to the outside; With from the outside to the feed cable 16c of transducer 16 supply capabilities.For example by feed cable 16c being connected with domestic power supply come to transducer 16 supply capabilities.In addition, be provided with the ground wire 16d that makes transducer 16 ground connection at transducer 16.
Lip part 17 possesses the suction flange 70 that is connected with suction port 30, with the discharge flange 71 that is connected with exhaust port 39.But these suck flanges 70 and discharge joint 70a, the 71a that flange 71 has respectively the internal thread part that is formed with connecting pipings etc., but and the bolt-inserting hole 26c of inserting bolt B etc.
Suck flange 70 and screw togather by the nut N that makes bolt B among the inserting bolt patchhole 26c etc. and be inserted into nut insertion hole 26d, be fixed on the supporting surface 27 of being located at suction port 30.In addition, be provided with face within it and be provided with the draining on screw thread mountain and the 70b of hole section that exhaust is used sucking flange 70.Be provided with the piston 70c of the sealing 70b of this hole section at the 70b of hole section.In addition, between the supporting surface 27 that sucks flange 70 and suction port 30, be provided with the liner 72 integrally formed with one-way valve 72a.
Discharge flange 71 and screw togather by the nut N that makes the bolt B that is inserted into bolt-inserting hole 26c etc. and be inserted into nut insertion hole 26d, and be fixed on the supporting surface 27 of being located at respectively two exhaust ports 39.Between discharge flange 71 and exhaust port 39, be provided with flange gasket 73.In addition, discharging flange 71 at one is connected with and leads to the pipe arrangement of supplying with target etc.In addition, but another discharge flange 71 and form for example mounting cap K, by this cap K is installed it is sealed.In addition, for another discharged flange 71, its joint 71a can be internal thread, or different joints outside thread for example, be which kind of can, as long as can then can suitably set by sealings such as cap K.
Cover section 4 forms on the supporting surface 27 of inboard of the 4a of wall section that its underpart can be configured in the cover assembly department 25f that is located at housing body 20.In addition, cover section 4 has flange cover 75,76, and this flange cover 75,76 covers lip part 17 and has the opening portion slightly larger than the profile of lip part 17.By this flange cover 75,76, during with connection that pipe arrangement is connected, make cover section 4 can not interfere pipe arrangement etc. at lip part 17.In addition, cover section 4 possesses the screw insertion part 77 of inserting screw 6, the hook ring 78 of the hook portion 5b of hasp cramp 5, and the open pore 79 that feed cable 16c and ground wire 23b are set to the outside from base portion 10.
Then use Figure 10,11 couples of stud bolt 26b to describe.Wherein, Figure 10 is the sectional view that expression is arranged on the embedding forming section 90 on the base portion 10, and Figure 11 is that expression is arranged on the explanatory drawing with the breaking state that embeds the fracture section 91 on the forming section 90.
As shown in figure 10, the stud bolt of fixed mechanism 26 (inserts) 26b is embedded into (insertion) in the embedding forming section (insert molding product) 90 that is arranged on the base portion 10.
Embedding forming section 90 possesses: at least a portion of bolt head 100a and axial region 100c be embedded into base portion 10 inside stud bolt 26b and be arranged on fracture section 91 on the base portion 10.
In addition, also can when the shaping of for example base portion 10, in embedding forming section 90, embed stud bolt 26b.In addition, stud bolt 26b also can be after the shaping of base portion 10 enters mode etc. by expansion pattern, press mode or hot pressing and is embedded into and embeds in the forming section 90.
Stud bolt 26b possesses hexagonal bolt head 100a, and from the outstanding screw rod 100b of bolt head 100a.Screw rod 100b possesses from bolt head 100a to certain distance the axial region 100c that arranges, and the front end from the end of axial region 100c to screw rod 100b is formed with externally threaded screw section 100d.In addition, bolt head 100a is not limited to hexagon, can be square, also can be the circular cut shape of at least a portion.
That is, stud bolt 26b when nut N and screw section 100d are screwed togather, as long as its bolt head 100a and the inside butt that embeds forming section 90 (base portion 10) can pin rotating force, does not get final product so that stud bolt 26b does not rotate (idle running) jointly.Therefore, the shape of the bolt head 100a of stud bolt 26b can suitably be set.
As shown in figure 10, fracture section 91 is configured to form the thinner wall section 92 of its wall thickness from the outstanding part of the outer surface of the base portion 10 of the crown face 100e side that is provided with bolt head 100a.Thinner wall section 92 is as long as cover bolt head 100a, and the fracture section 91 that is in scope following scope, that namely contact with an opposite side of the screw rod 100b face that is provided with of bolt head 100a gets final product for thin-walled.In addition, the wall thickness of the thinner wall section 92 of fracture section 91, as shown in figure 11, so long as in the situation that apply load (stress) with hammer H etc. to screw rod 100b, the thickness of at least thinner wall section 92 fractures of fracture section 91 gets final product.Therefore, can suitably set its thickness according to base portion 10 employed resin materials.
The nut insertion hole 26d of fixed mechanism 26 and bolt-inserting hole 26c form a pair of, have to be configured to the patchhole that can screw togather with the bolt B that is inserted into bolt-inserting hole 26c.In addition, nut insertion hole 26d is arranged on the surface of base portion 10.At this, shown in Fig. 2,5, nut insertion hole 26d is not arranged on bolt B to the inserting side of bolt-inserting hole 26c, and is arranged on from the surface of outstanding (perforation) side of bolt-inserting hole 26c.
The water supply device 1 that consist of like this are carried out following setting, at first, suck flange 70 by pipe arrangement etc. with well, be connected by water layer.Then, discharge flange 71 and the object that is connected by connections such as pipe arrangements.And the feed cable 16c of transducer 16 is connected with domestic power supply.
Then, when the user sent the running indication to transducer 16, to motor 12 supply capabilities, motor 12 was driven by transducer 16.By drive motor 12, running shaft 12a rotation connects or the impeller 57 that is fixed on this running shaft 12a rotates along with running shaft 12a.
Water when turning round last time etc. is got lodged in by one-way valve 72a and sucks flange 70 and water is full of in situation pump case 34 in, and shown in the mobile F of Fig. 5,6,8 water, water passes through after impeller 57 superchargings by force feed.At this moment, water is pressed to self-priming section 11 from the tap hole section 60 of inner casing 58 via the tap hole 33 of pump case 34.
The water that is pressed to self-priming section 11 moves to second space 44 from the first space 43 via gas-liquid separation plate 41, is sent to detector 15 from opening portion 35.The water that is sent to detector 15 moves to exhaust port 39 from the opening portion 37 of detector 15 via interconnecting part 38.Like this, when passing through the impeller 57 force feed water of pump 13, inlet hole 32 sides (first side) of pump case 34 become low pressure, open one-way valve 72a.By opening one-way valve 72a, water is inhaled in the inner casing 58 from the inlet hole 32 of the pump case 34 inlet hole section 59 via inner casing 58.By this repeatedly, water is pressed to the downstream side, supplies water from discharging flange 71.
In addition, if water is sucked to inner casing 58, then when discharging water from inner casing 58, water is immersed in the gap of pump case 34 and inner casing 58.But, the double binder of doing Sealing of coating between pump case 34 and inner casing 58.In addition, protuberance 34a and recess 58a are chimeric.Therefore, water can not move between pump case 34 and inner casing 58.
In addition, the water of discharging from pump case 34 by detector 15 time, detects the water yield and in the pressure at least one of the water of force feed, and this testing result sends to transducer 16 via signaling line S1.Transducer 16 changes the discharge capacity of pump 13 based on this testing result control motor 12.Make water supply device 1 running by this repeatable operation.
Then, first when running after water supply device 1 arrange etc., in the pump case 34 with suck the pipe arrangement that flange 71 is connected in be full of and only accumulate in the situation of a small amount of water in air or the pump case 34, the mobile of water and air that comprises self-priming at this moment described.
At first, the user unloads the piston P of water injection hole 36a, to the 36 interior injected waters from the suction-chamber.Shown in the mobile F1 of Fig. 6,8 water, the water of injection is from tap hole section 60 and the reverse flow hole section 61 of tap hole 33 via inner casing 58, in pump case 34 interior movements (adverse current).
Like this, carry out water filling, make be full of water in the pump case 34 after, piston P and water injection hole 36a are screwed togather, the running pump 13.Utilize pump 13 with first space 43 force feeds of water from tap hole section 60 to 36 inside from the suction-chamber in the pump case 34 (inner casing 58).The water that is compressed to the first space 43 surpasses from the suction-chamber top of the second board 41b of 36, moves to second space 44.
Like this, when utilizing pump 13 force feed water, the pressure of inlet hole 32 sides becomes low pressure with respect to the pressure of the upstream side that sucks flange 70.Therefore, one-way valve 72a opens, and the air intake of the pipe arrangement that is connected with suction flange 70 is to pump case 34.The air that sucks mix with the water of pump case 34 and by pump 13 force feeds to from the suction-chamber the first space 43 of 36 move (force feed).
The air that moves to the first space 43 is moved upward than preferentially with water, therefore move to second space 44, and the opening portion 35 of side moves downstream from it.At this moment, by the water of force feed, a part is trapped in the first space 43 with air, and remaining moves to second space 44.Move to the water of second space 44, because air is preferentially mobile downstream from opening portion 35, so the water of a part is mobile downstream from opening portion 35, other hydropexis is at second space 44, and from reverse flow hole section 61 shown in the mobile F1 of water again to pump case 34 interior adverse currents.
Utilize the movement of such water, can prevent from pump case 34, being full of air, to the more water of pump case 34 interior sustainable supplies.Like this, from pump 13 to being arranged on air the pipe arrangement that sucks on the flange 70 by force feed downstream successively.Thus, though in the fluid of suction pump 13 entrained gas, can or not make pump 13 be absorbed in function stop because of the self-priming that self-priming section 11 carries out yet.
Then, the situation of the base portion 10 of discarded water supply device 1 described.
At first, remove fixed mechanism 26 and and the paired bolt B of fixed mechanism 26, nut N between screw togather, and unload the formation product that are fixed on the base portion 10 from base portion 10, i.e. pump 13, accumulator 14, detector 15, transducer 16 and lip part 17.Then, unload nut N and the bolt B that is arranged on the base portion 10.In addition, unscrew the screw thread S of the lower surface that is arranged on base portion 10, unload self-priming chamber cap 42.
Under this state, as shown in figure 11, apply load F with hammer H etc. to the stud bolt 26b that is arranged on the base portion 10.The stud bolt 26b of F of being subject to loading applies load F by its bolt head 100a to the thinner wall section 92 of fracture section 91.Thinner wall section 92 is owing to this load F ruptures.That is, apply load above the load limit of thinner wall section 92 by utilizing hammer H, make 91 fractures of fracture section.
Because the fracture of this fracture section 91,10 fixing stud bolt 26b are disengaged fixing by base portion.In addition, bolt head 100a and screw rod 100b are passed through from fracture section 91, thereby remove by fixing that this base portion 10 is carried out, can unload stud bolt 26b.Like this, by unloading stud bolt 26b, can separately discard the base portion 10 that is formed by resin material and the stud bolt 26b that is formed by metallic material.
According to the water supply device 1 of such formation, the double binder of doing Sealing of coating between pump case 34 and inner casing 58, and then, make as protuberance 34a and the recess 58a of restriction section 29 chimeric.Thus, can enough simple structures prevent the common rotation that is caused by impeller 57 of inner casing 58.Particularly, inner casing 58 usefulness protuberance 34a and recess 58a be physically (constructivity) restriction on common sense of rotation, thereby can prevent effectively common rotation.
At this moment, as long as according to the stress in the common sense of rotation in the edge inferior generation of operating pressure, that 57 pairs of inner casings 58 of impeller apply of pump 13, set suitably that size shape and the number of protuberance 34a and recess 58a gets final product in the restriction section 29.In addition, as long as because size shape and the number of these protuberances 34a and recess 58a are appended in each molding die, so can not increase machining period and manufacture cost, can design protuberance 34a and recess 58a.
In addition, can block effectively water flowing between the gap of pump case 34 and inner casing 58 by double binder and restriction section 29 of doing Sealing.This is for following misgivings: as the leakage of water, if the gap of water by between pump case 34 and inner casing 58, being produced by tolerance of size etc., the water that then is not pressurized might be from the upstream side shifting downstream.In addition, similarly, the possibility that also exists the water be pressurized to move from the low upstream side of downstream lateral pressure.Therefore, also might carry out force feed with the hydraulic pressure of regulation.Such pump case 34 and the leakage of the water between the inner casing 58 also become the reason that pump efficiency reduces.
But, by between pump case 34 and inner casing 58, restriction section 29 being set, the leakage that the enough protuberance 34a of energy block water.Because protuberance 34a and recess 58a engage by chimeric, so water can be in the Clearance Flow of restriction section 29.Particularly, between the adjacent inlet hole 32 and tap hole 33, because its pressure reduction, the possibility of leakage is higher around pump case 34 and inner casing 58.But, by utilizing restriction section 29 in the leakage of textural anti-sealing, improve reliability.
In addition, utilize the double binder of doing Sealing can prevent more effectively leaking the gap of sealing between pump case 34 and inner casing 58.
Like this, utilize binder and restriction section 29 also can prevent effectively the leakage of sealing, prevent the reduction of pump efficiency.
In addition, in the situation that do not use binder, by blocking between inlet hole section 59 and the tap hole section 60, also have the effect that this pump efficiency is reduced.That is, in the situation that do not use binder, there is the possibility between water immersion pump case 34 and the inner casing 58.But the pump case 34 of the stream that leaks as water and the flow path area of the water between the inner casing 58 are little, and distance is also long.Therefore, the pressure decreased of water, water are also mobile hardly.Like this, mobile even steeping in water for reconstitution is given birth to, to compare with the situation that water moves between inlet hole section 59 and tap hole section 60, its amount of movement is minimum, and the reduction amount of pump efficiency is minimum.
That is, by making protuberance 34a and recess 58a chimeric, can prevent the movement of the water between inlet hole section 59 and the tap hole section 60.Thus, the positive effect that has the reduction of the pump efficiency of preventing.
In addition, base portion 10 by will be as the suction passage section 31 of stream section 21, pump case 34, from suction-chamber 36, interconnecting part 38 and discharge stream section 40 and be molded on the base body 20 by resin integrated and form.Like this, base portion 10 can reduce molding procedure by base body 20 and stream section 21 are formed as one, and reduces components number, reduces manufacture cost.
In the past, in such water supply device, by being fixed on the base by the integrally formed pump case of metal, suction passage, discharge stream and the channel member from the suction-chamber and used.
But, with metal integrally formed channel member, and then being fixed in the situation on the base, the Heavy Weight of channel member becomes the reason that the weight that makes water supply device self increases.In addition, because with the one-body molded channel member of metal, so the manufacture cost of material cost and casting expense etc. also uprises.And then the parts expense and the assembly expenses that are used for channel member is fixed on bolt on the base etc. also increase.
In addition, integrally formed such structure that respectively consists of product needs to consider molding etc.When a part of opening as self-priming section 11 particularly, section's moulding within it have the space of volume of regulation, need to consider molding etc., or use the melting core.In the situation that carry out molding, as self-priming section 11, section has the space within it, extracts the core not a duck soup from the shape of opening portion less than the volume of inner space.In addition, in the situation that use the melting core, because the melting after once using of melting core, so expense uprises.
But base portion 10 adopts 36 the forming as one with base portion 10 from the suction-chamber of self-priming section 11, and the structure of self-priming chamber cap 42 is set in addition, thereby 36 the molding from the suction-chamber can be carried out molding from the opening portion of 36 the bottom from the suction-chamber.Therefore, base portion 10 can be with base body 20 and stream section 21 by resin and one-body molded.
Like this, if come moulding self-priming chamber cap 42 with the form of split, be assembled in suction-chamber 36 by bolt B etc., then can form base portion 10, the assembling procedure of self-priming section 11 also is compressed to inferior limit.In addition, by 36 etc. stream section 21 forms as one with base portion 10 and pump case 34 with from the suction-chamber, can reduce the manufacturing procedure of casting and resin forming processing etc., and can reduce the assembling man-hour that respectively consists of product.In addition, owing to by resin integrated shaping base portion 10, so compare with the situation of casting with metallic material, can make base portion 10 lightweights.In addition, when forming base portion 10 by resin, owing to also form the muscle 22 of the enhancing usefulness of base portion 10, so can strengthen base portion 10.
As long as the mould that disposable making base portion 10 moulding are used can carry out the moulding of base portion 10, and be applied in the volume production.In addition, to compare resin material cheap with metallic material.Therefore, can reduce the manufacture cost of base portion 10.Thereby the manufacture cost of water supply device 1 also reduces.
In addition, on base portion 10, metallic material can only use bolt B and nut N etc., can realize the lightweight of base portion 10.Thus, use the water supply device 1 of base portion 10 light weight that also becomes.Particularly, such water supply device 1 are used for the various uses of home-use well and water reception tank etc., therefore operator not only, and also the user arranges place etc. according to the changes such as situation of using.
Such setting operation, for example operator or user unload the pipe arrangement that is connected with water supply device 1, directly carry water supply device 1.Therefore, by making water supply device 1 lightweight, the operator can easily carry water supply device 1, also improves workability.
In addition, as shown in Figure 3, can directly each formation product be configured or be fixed on the base portion 10.Therefore, can make water supply device 1 become small-sized.In addition, water supply device 1 by with cover 4 covering base sections 10, can protect each formation product that is arranged on the base portion 10 of main part 2 not to be subjected to external action.
In addition, embed forming section 90, at least a portion of the bolt head 100a of stud bolt 26b and axial region 100c is embedded the inside of base portion 10, in the fracture section 91 corresponding with bolt head 100a thinner wall section 92 is set.By thinner wall section 92 is set, when applying load F to stud bolt 26b, can be from easily make 91 fractures of fracture section from thinner wall section 92.Thus, can easily separate (disengaging) stud bolt 26b from base portion 10.
Specifically, embed forming section 90 and embed stud bolt 26b by being pressed into when being shaped or after being shaped, hot pressing enters etc.Therefore, the roughly whole zone of the outside that is positioned at base portion 10 of stud bolt 26b is covered by resin material.
In addition, by the base portion 10 of molding resin material, owing to water supply device 1 necessary each formation product need to be positioned on the base portion 10, so base portion 10 is formed by the resin material of the intensity with regulation and hardness.Like this, base portion 10 employed resin materials have intensity and the hardness of regulation, and the stud bolt 26b that therefore covers the whole zone that is positioned at base portion 10 with resin material is firmly fixed.
That is, with at least a portion embedding of axial region 100c axial region 100c and bolt head 100a etc., stud bolt 26b, can have necessary intensity by only.
Specifically, stud bolt 26b needs only to apply direction (direction from screw rod 100b to bolt head 100a) with bolt head 100a restriction stud bolt 26b to load mobile in order easily to separate.
Because resin material self has intensity and the hardness of regulation, so if cover the enlarged areas of stud bolt 26b with resin material, then stud bolt 26b can be fixed more firmly.Particularly, if resin material not only covers bolt head 100a and axial region 100c, and be covered to screw section 100d, then on the position of the covering screw section of base portion 10 100d, formed internal thread part by resin material.
Thus, in the 100d of screw section, the screw thread mountain of screw section 100d and the internal thread part that is formed on the base portion 10 become the state that screws togather, and the resinous internal thread part by screw section 100d and base portion 10 also can limit the movement that load applies direction.
That is, applying load to stud bolt 26b during F, not only in bolt head 100a and fracture section 91, and at the internal thread part of screw section 100d and base portion 10, all resist the load F that applies.Therefore, the fracture section needed load of 91 fractures is become greater to beyond the expection, the load limit that the load of base portion 10 peripheries of supporting stud bolt 26b applies on the direction increases.
Particularly, in such screw division 100d, when applying load F, apply and make the needed load of fracture section 91 fractures, need to surpass the load of the shearing stress on the internal thread part of base portion 10.In addition, increase if embed the length of the screw section 100d of base portion 10, then follow the needed load of the female screw division of shearing therewith base portion 10 to increase.
But, embed forming section 90, for the stud bolt 26b that embeds base portion 10, at least a portion embedding with stud bolt head 100a and axial region 100c is exposed externally screw section 100d fully.Therefore, stud bolt 26b can be securely fixed on the base portion 10, and stud bolt 26b and base portion 10 separately the time needed load F only get final product for the load of thinner wall section 92 fractures that can make fracture section 91.
Like this, embedding forming section 90 does not need to use special engineering method, and the intensity that reduces of the damaged life-span can have the use that can not make water supply device 1 time.In addition, can easily separate stud bolt 26b and base portion 10.And then, owing to when base portion 10 moulding, can embed stud bolt 26b, so can not increase manufacturing procedure, the manufacture cost of product is reduced.
In addition, by improving separately disposability, can reduce obsolescence cost.Just can improve and separate disposability owing to only at the embedding forming section 90 of base portion 10 (plastic article) fracture section 91 being set, so also can improve the degrees of freedom of design.
As mentioned above, the water supply device 1 according to present embodiment relates to arrange protuberance 34a and recess 58a as restriction section 29 in pump case 34 and inner casing 58, can prevent effectively common rotation under the state of manufacture cost keeping thus.In addition, utilize protuberance 34a and recess 58a can prevent the reduction of the pump efficiency of pump 13.
In addition, according to water supply device 1, by self-priming section 11 being divided into from the suction-chamber 36 and self-priming chamber cap 42, can be on base portion 10 one-body molded base body 20 and stream section 21.Thus, can reduce base portion 10 needed manufacturing procedures.
By using molding resin material base portion 10, can make base portion 10 lightweights, can make water supply device 1 lightweight.Thus, the carrying of water supply device 1 etc. becomes easily, also can improve the workability of arranging of water supply device 1 etc.
And then, as long as the mould that disposable making base portion 10 moulding are used can carry out the moulding of base portion 10, so be suitable for volume production.In addition, to compare resin material cheap with metallic material.In addition, assembling procedure and manufacturing procedure are reduced, also can reduce manufacture cost.
In addition, in the waste treatment of water supply device 1, unload each formation product from base portion 10, and then by applying load F with hammer H to stud bolt 26b, can easily separate base portion 10 and stud bolt 26, and discarded.Thus, can shorten the waste treatment time in the discarded process, also can reduce the shared cost of waste treatment, can reduce nullifier's burden.In addition, by separately discarding the recycling that can realize resource, also Reduction of the environment load.
In addition, the present invention is not limited to above-mentioned mode of execution.For example, for above-mentioned restriction section 29, in pump case 34 protuberance 34a is set, at inner casing 58 recess 58a is set, but is not limited thereto.For example, restriction section 29 also can arrange protuberance at inner casing 58, in pump case 34 recess is set.In addition, the number of protuberance 34a and recess 58a prevents that size shape and the quantity of breakage (stress that can keep common rotation) from just can suitably set so long as can prevent common rotation.
In addition, above-mentioned restriction 29 (protuberance 34a and the recess 58a) of section are arranged on the inner peripheral surface of pump case 34 and the outer circumferential face of inner casing 58, but are not limited thereto.In addition, protuberance 34a is arranged between inlet hole 32 and the exhaust port 33, and recess 58a is arranged between inlet hole section 59 and the tap hole section 60, but the position that protuberance 34a and recess 58a be set is not limited thereto.
As mentioned above, as long as then not being arranged on respect to the impeller 57 common rotations of pump 13, inner casing 58 where can not yet.In addition, for the Clearance Flow (leakage of water) of water, its flow path area is minimum, can significantly not reduce pump efficiency.In addition, for the as far as possible leakage of anti-sealing, for example can be by between pump case 34 and inner casing 58, binder being set, or the dimensional accuracy in the periphery of improvement pump case 34 interior Zhou Jing and inner casing 58 footpath is solved.Thus, even between inlet hole 32 (inlet hole section 59) and exhaust port 33 (tap hole section 60), protuberance 34a and recess 58a are not set, also can prevent the leakage of sealing.But, as present embodiment, preferably between inlet hole 32 and exhaust port 33, protuberance 34a is set, between inlet hole section 59 and tap hole section 60, recess 58a is set.
And then, also can adopt following structure, the both sides of pump case 34 and inner casing 58 recess is set, utilize the restrictions such as chock (fixing in the sense of rotation) pump case 34 that arranges in addition and the movement of inner casing 58.
In addition, for example base portion 10 adopts the structure that nut insertion hole 26d is set, but also can adopt nut insertion hole 26d is not set, by the structure that nut N etc. directly is set such as inserting.In addition, by the one-body molded base portion 10 of resin material, but also can use the integrally formed base portion 10 of metallic material.In this case, become heavy with the situation phase weight/power ratio that is shaped with resin material, but can in force feed is pressurized to the water supply device of water of high pressure, use.
And then, above-mentioned self-priming section 11, with self-priming chamber cap 42 be fixed on its underpart opening in suction-chamber 36, but also can adopt from the suction-chamber 36 upper opening, the structure of opening portion 35 is set in the side.Even in the situation of the upper opening of suction-chamber 36, also can carry out molding.And, as long as can molding, above suction-chamber 36, can not yet.Wherein, although by self-priming chamber cap 42 sealing from the suction-chamber 36 opening, such as need to intercommunicating pore etc. being set by the part at gas-liquid separation plate 41, have two spaces in suction-chamber 36 at the top in suction-chamber 36.
In addition, above-mentioned embedding forming section 90 arranges thinner wall section 92 in the fracture section 91 of the residing base portion 10 of the bolt head 100a of stud bolt 26b, but is not limited thereto.Below use the variation of Figure 12~15 pair embedding forming section 90 to describe.Wherein, Figure 12 is the explanatory drawing of the 91A of fracture section of the embedding forming section 90A that relates to of expression variation of the present invention, Figure 13 is the explanatory drawing of the embedding forming section 90B that relates to of expression variation of the present invention, Figure 14 is that expression is with the explanatory drawing of the fracture of the 91B of fracture section that embeds forming section 90B, Figure 15 is the explanatory drawing of the embedding forming section 90C that relates to of expression variation of the present invention, and Figure 16 is the explanatory drawing of the embedding forming section 90D that relates to of expression variation of the present invention.
As shown in figure 12, as embedding forming section 90A, the 91A of fracture section can arrange thinner wall section 92 unlike above-mentioned fracture section 91, and slot part (groove shape section) 93 is set.By at the 91A of fracture section slot part 93 being set, when applying load F to stud bolt 26b, the 91A of fracture section is along slot part 93 fractures.Thus, the 91A of fracture section can access the effect same with above-mentioned fracture section 91.
In addition, shown in Figure 13,14, as embedding forming section 90B, can in inserts, not use stud bolt 26b yet and use nut N.In the situation that use nut N, separately during nut N, bolt B and nut N are screwed togather from base portion 10, apply load F by hammer H etc. to bolt B again and fracture section 91 is ruptured separate nut N.In addition, such embedding forming section 90B also can use in nut insertion hole 26d.
In addition, shown in the embedding forming section 90C of Figure 15, nut N can not used hexagon nut, and uses acorn nut M.The embedding forming section 90C of this moment is as long as arrange thinner wall section 92 grades along the profile of acorn nut at the 91C of fracture section.
In addition, as shown in figure 16, as embedding forming section 90D, also can be applicable at the 91D of fracture section opening portion 94 is set in the mode that the part of the bolt head 100a of stud bolt 26b is exposed.Like this, the shape of inserts and fracture section can suitably change, and under the state of the reduction of keeping conditioning and manufacturing or obsolescence cost, also can improve design freedom.In addition, in the scope that does not break away from purport of the present invention, can implement various distortion.
Utilize possibility on the industry
According to the present invention, for the water supply device that respectively consist of product in same base configuration, also can realize reduction and the lightweight of manufacture cost.In addition, insert molding product and water supply device for by insert part forming configuration inserts especially can make the intensity of inserts higher, easily separately.And then, for having in pump case the fixedly water supply device of the pump of inner casing, especially can easily prevent the common rotation of inner casing.

Claims (17)

1. water supply device is characterized in that, comprising:
Base, it is one-body molded with suction passage and discharge stream;
Pump, it has motor and pump case, and wherein, the axis direction of described motor is configured in vertical direction, and described motor is fixed on described base upper surface, and described pump case is communicated with described suction passage and described discharge stream and is one-body molded with described base;
Self-priming section, it has the gentle liquid separating component from the suction-chamber, and wherein, described have a space portion and one-body molded between described pump case and described discharge stream from the suction-chamber, and described gas-liquid separate component marks off two in the described space that is communicated with from the top of suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
2. water supply device as claimed in claim 1 is characterized in that:
Described self-priming section at described a part of opening from the suction-chamber, also has with described gas-liquid separate component one-body molded and seal the self-priming chamber cap of described opening from the suction-chamber.
3. water supply device as claimed in claim 1 is characterized in that:
Described base also comprises the pump assembly department, described pump assembly department and described base are arranged to one, have the supporting surface of fixing described motor and are inserted into the stud bolt of described base and have at least one of bolt through hole of the nut insertion hole that can insert nut.
4. water supply device as claimed in claim 1 is characterized in that, further comprise:
Be arranged on the pressure accumulater of described discharge stream;
The detector of the flow of the water that detection is discharged from described pump and at least one of pressure;
Control the transducer of described motor based on the testing result of this detector; With
Be arranged to one with described discharge stream, have the pressure accumulater assembly department of the supporting surface that can connect pressure accumulater, wherein
Described base is provided with integratedly:
The pressure accumulater assembly department, it has supporting surface and the fixing part that described pressure accumulater is installed;
The detector assembly department, it possesses the supporting surface of the described detector of configuration, and fixes the stud bolt of described detector and at least one of the bolt through hole with the nut insertion hole that can insert nut; With
The transducer assembly department, itself and described base are arranged to one, are used for installing described transducer.
5. water supply device as claimed in claim 1 is characterized in that:
Further comprise the cover that is covered on the described base,
Described base is provided with integratedly the mounting support face of described cover and for the assembly department that comes mechanism for installing, this fixed mechanism is fixed described cover.
6. water supply device is characterized in that, comprising:
Base, it has fixing inserts and the fracture section of being embedded into, this fracture section is arranged on the part of the embedding direction that is positioned at this inserts, can make the fracture of fracture section remove the fixing of described inserts by the load that on described inserts, applies described embedding direction, described base is one-body molded with suction passage and discharge stream by resin material
Pump, it has motor and pump case, and wherein, the axis direction of described motor is configured in vertical direction, and described motor is fixed on described base upper surface, and described pump case is communicated with described suction passage and described discharge stream, and is arranged on the described base;
Self-priming section, it has the gentle liquid separating component from the suction-chamber, wherein, described from the suction-chamber have space portion and be arranged on described pump case and described discharge stream between, described gas-liquid separate component marks off two spaces that are communicated with at described top from the suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
7. water supply device as claimed in claim 6 is characterized in that:
Described fracture section be provided with groove shape section, thinner wall section and opening portion at least any.
8. water supply device as claimed in claim 6 is characterized in that:
Described inserts is bolt.
9. water supply device as claimed in claim 6 is characterized in that:
Described inserts is nut.
10. water supply device as claimed in claim 8 is characterized in that:
Described bolt comprises that the bolt head, the one end that are embedded in the described base are connected the axial region that arranges and are formed on the external thread part of the forward end of this axial region with described bolt head,
At least a portion of described bolt head and described axial region is embedded in the described plastic article.
11. water supply device as claimed in claim 6 is characterized in that:
Described base also comprises the pump assembly department, described pump assembly department and described base are arranged to one, have the supporting surface of fixing described motor and are inserted into the described inserts of described base and have at least one of bolt through hole of the nut insertion hole that can insert nut.
12. water supply device as claimed in claim 6 is characterized in that: also comprise:
Be arranged on the pressure accumulater of described discharge stream;
The detector of the flow of the water that detection is discharged from described pump and at least one of pressure;
Control the transducer of described motor based on the testing result of this detector; With
Be arranged to one with the discharge stream of described base body, have the pressure accumulater assembly department of the supporting surface that can connect pressure accumulater,
Described base has been wholely set:
The pressure accumulater assembly department, it has supporting surface and the fixing part that described pressure accumulater is installed;
The detector assembly department, it possesses the supporting surface of the described detector of configuration, and fixes the described inserts of described detector and at least one of the bolt through hole with the nut insertion hole that can insert nut; With
The transducer assembly department, itself and described base are arranged to one, are used for installing described transducer.
13. water supply device as claimed in claim 6 is characterized in that:
Further comprise the cover that is covered on the described base,
Described base is wholely set the mounting support face of described cover and for the assembly department that comes mechanism for installing, this fixed mechanism is fixed described cover.
14. water supply device is characterized in that, comprising:
Base, it is one-body molded with suction passage and discharge stream;
Pump, this pump has: motor, its axis direction are configured in vertical direction and are fixed on described base upper surface; Be fixed on the impeller on the running shaft of being located at this motor; Pump case, it is communicated with described suction passage and described discharge stream, and is one-body molded with described base; Inner casing, it is arranged between described impeller and the described pump case; With restriction section, it limits at least described inner casing and does rotation with respect to the sense of rotation of described impeller;
Self-priming section, it has the gentle liquid separating component from the suction-chamber, and wherein, described have space portion from the suction-chamber and one-body molded between described pump case and described discharge stream, and described gas-liquid separate component marks off two in the described space that is communicated with from the top of suction-chamber;
Suck flange, it is connected with the end of described suction passage, has one-way valve; With
Discharge flange, its end with described discharge stream is connected.
15. water supply device as claimed in claim 14 is characterized in that:
Described restriction section possesses any protuberance that arranges at described pump case and described inner casing, and the recess that arranges on another,
By engaging or chimeric described protuberance and described recess at the described inner casing of described sense of rotation restriction.
16. water supply device as claimed in claim 15 is characterized in that:
Described restriction section is arranged on the suction side of described inner casing and described pump case and discharges between the side.
17. water supply device as claimed in claim 14 is characterized in that:
Described base is by molding resin material, and described inner casing is formed by metallic material.
CN 200910137361 2008-05-02 2009-04-24 Feedwater unit and embedded formed product Expired - Fee Related CN101571136B (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP2008120467 2008-05-02
JP2008-120467 2008-05-02
JP2008120467A JP5244449B2 (en) 2008-05-02 2008-05-02 Water supply equipment
JP2008122458 2008-05-08
JP2008122458A JP5238344B2 (en) 2008-05-08 2008-05-08 Water supply equipment
JP2008-122458 2008-05-08
JP2008-128708 2008-05-15
JP2008128708A JP5244451B2 (en) 2008-05-15 2008-05-15 Water supply equipment
JP2008128708 2008-05-15

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CN101571136B true CN101571136B (en) 2013-10-23

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