CN101555668B - Paper making method taking canes, leaves and fruit stems of banana tree as raw materials - Google Patents
Paper making method taking canes, leaves and fruit stems of banana tree as raw materials Download PDFInfo
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- CN101555668B CN101555668B CN2009101140785A CN200910114078A CN101555668B CN 101555668 B CN101555668 B CN 101555668B CN 2009101140785 A CN2009101140785 A CN 2009101140785A CN 200910114078 A CN200910114078 A CN 200910114078A CN 101555668 B CN101555668 B CN 101555668B
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- 235000018290 Musa x paradisiaca Nutrition 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000002994 raw material Substances 0.000 title claims abstract description 23
- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 10
- 240000005561 Musa balbisiana Species 0.000 title 1
- 241000234295 Musa Species 0.000 claims abstract description 48
- 238000005096 rolling process Methods 0.000 claims abstract description 21
- 240000003183 Manihot esculenta Species 0.000 claims abstract description 15
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims abstract description 15
- 229920002472 Starch Polymers 0.000 claims abstract description 15
- 239000008107 starch Substances 0.000 claims abstract description 15
- 235000019698 starch Nutrition 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 11
- 238000004537 pulping Methods 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 12
- 238000005360 mashing Methods 0.000 claims description 6
- 239000012141 concentrate Substances 0.000 claims description 4
- 230000029087 digestion Effects 0.000 claims description 4
- 239000002420 orchard Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 7
- 238000000227 grinding Methods 0.000 abstract 2
- 239000000654 additive Substances 0.000 abstract 1
- 230000000996 additive effect Effects 0.000 abstract 1
- 238000010411 cooking Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000002912 waste gas Substances 0.000 abstract 1
- 239000002351 wastewater Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 235000011624 Agave sisalana Nutrition 0.000 description 1
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- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
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- 239000004202 carbamide Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
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- 239000001814 pectin Substances 0.000 description 1
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- 235000011121 sodium hydroxide Nutrition 0.000 description 1
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- 238000009941 weaving Methods 0.000 description 1
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Abstract
The invention discloses a papermaking method taking canes, leaves and fruit stems of a banana tree as raw materials, which comprises the steps of collection and edge damaging of the materials, chipping, thread rolling, pulp washing, grinding, pulping, batching, siruping and paper making. The batching: adding modified cassava starch according to the weight proportion of the banana tree pulp to themodified cassava starch as 1000:1; and the siruping: cooking by heating the mixture of the banana tree pulp and the modified cassava starch to 100 DEG C. The invention is a papermaking method with lowdevelopment cost and small labor intensity and takes the canes, the leaves and the fruit stems of the banana tree as the raw materials, which turns the useless waste into valuable material, makes full use of the resources and provides a new material resource for the papermaking industry of China, needs no chemical additive in the processes of pulping and grinding, plays an active role in the reduction of deforestation for the demand of papermaking and in the protection of the ecology, breaks the traditional papermaking process and is a pure-nature papermaking process without discharge of 'thethree wastes (wastewater, waste gas and waste residue)'.
Description
Technical field
The present invention relates to a kind of method of papermaking, especially a kind of cane, leaf, carpopodium with the banana tree is the papermaking process of raw material.
Background technology
China is a papermaking big country and has long history.Paper making raw material is mainly based on timber, careless class, bamboo wood, its paper technology is slightly variant because of the raw material difference, utilize the basic technology of timber papermaking to be: cut-out → boiling → bleach → pull an oar → copy paper, its shortcoming is: though this technological process is feasible, but owing to adopted digesting technoloy, energy consumption is higher, pollutes very big; During bleaching, adopting caustic soda, hydrogen peroxide, urea etc., also is unavoidably to have polluted environment.
At present, more the tropical plants of the torrid zone, subtropical zone, China south belongs to the subtropical zone, adapts to the plantation banana, and banana is one of China four your name fruit.The fibre resources at the positions such as cane of banana tree is quite abundant, fiber quality is more very thin than sisal hemp softness, good spinnability, the fiber of banana tree also possesses the characteristics of light weight, water imbibition height and environmental protection, blended yarn good luster, fluffy naturally, these fibers are made household textiless such as carpet, sofa cloth, wall paper very big market potential is arranged through weaving, but with the cane of banana tree, leaf, carpopodium as raw material, be used for paper industry, known to the applicant, field of papermaking at home and abroad is still blank so far.
Because the requirement condition of banana planting growth is not high, and be easy to field management, banana planting is under the guiding of local government, banana planting develops rapidly, cultivated area is increasing, only Guangxi Zhuang Autonomous Region cultivated area is not less than 700,000 mu (according to official website's data), and the Pubei County in Guangxi is not planted 100,000 mu.Banana tree is the extremely many numb tannin plants of a kind of fibre-bearing, belongs to a lifelong harvest, often receives its cane of fruit back as felling in time, will rot naturally, so history so far the peasant just strike off its cane immediately after having cut banana fruit, harvest often.Abundant cellulose is contained at positions such as banana stalk, because its special fiber molecule is different from other crudefiber crop, the banana fiber fiber crops contain materials such as enriching pectin, wooden, hemicellulose, cause fresh banana raw ramie in the process that cold is shone, and are vulnerable to oxidation and blackening rapidly, fracture appears in fiber easily, therefore, because banana stalk is not well developed, it has often become a kind of refuse and has been discarded in headland, let alone in the field, to rot serious environment pollution.In recent years, though someone has invented the method for extracting fiber with banana stalk, but the fiber content that is extracted only is 1%～1.5% of former cane, still having a lot of staple fibres to follow waste material in the process of extracting fiber discharges together, so after extracting fiber, the stacking of left waste material causes secondary environmental pollution again.
Cane, leaf, the carpopodium raw material of banana tree is difficult to collect and store, and reason is chemical composition and the physical characteristic of banana tree, if the production technology of papermaking is immature, just can not come papermaking with the basic technology of timber papermaking.
Summary of the invention
The object of the invention provides that a kind of development cost is lower, to have broken traditional paper technology, labour intensity less cane, leaf, carpopodium with the banana tree be the papermaking process of raw material.Not only turn waste into wealth, make full use of resource, for China's paper industry provides new raw material resources; Required equipment is simple, and general enterprise work personnel also grasp easily; Need not to separate any chemical assistant of interpolation in the process at slurrying, mill; Need cut down forest, protect ecology to play positive role because of papermaking minimizing.
Be above-mentioned technical problem for solving, technical scheme of the present invention is:
This cane, leaf, carpopodium with banana tree is the papermaking process of raw material, utilizes banana stalk, leaf, the carpopodium raw material as papermaking; It comprises the steps: the collection and the edge damage of material; Cut up with a hay cutter broken; Thread rolling; Pulp washing; Mill is separated; Pulping; Batching; Mashing off; Copy paper.
The collection and the edge damage of material are meant: with the orchard worker receive the banana tree leaf belt bar cutting down behind the fruit and carpopodium concentrate store, artificial or mechanical edge damage is standby; Cut up with a hay cutter broken being meant: use common hay cutter that the material hand hay cutter is broken into the fritter sheet; Thread rolling is meant: direct feeding auger thread rolling machine carries out the thread rolling mill to be separated, and its fiber and marrow are decomposed; Pulp washing is meant: by pulp washing the eccysis of cane marrow; Mill is separated and is meant: press the fiberizer mill to separate into screened stock dope in the fiber input; Pulping is meant: the pH value of measuring banana tree slurry is 3～5, and Baume degrees is 23 degree; Batching is meant: above-mentioned slurry and modified tapioca starch are pressed 1000: 1 weight proportions, add modified tapioca starch; Mashing off is meant: with mixture hot digestion to 100 degree of banana tree slurry with modified tapioca starch; Copying paper is meant: go up the paper machine and produce brown paper.
Cut up with a hay cutter when broken, can the material hand hay cutter be broken into the fritter sheet of 15 * 10cm by common hay cutter.
Beneficial effect of the present invention:
This invention is that cane, leaf, the carpopodium with the banana tree that a kind of development cost is lower, convenient and practical, labour intensity is less is the papermaking process of raw material.Not only turn waste into wealth, make full use of resource, for China's paper industry provides new raw material resources; Required equipment is simple, and general enterprise work personnel also grasp easily; Need not to separate any chemical assistant of interpolation in the process at slurrying, mill; Need cut down forest, protect ecology to play positive role because of papermaking minimizing; Broken traditional paper technology, the cane of Jiao Shu, leaf, carpopodium all are fully utilized; It is the paper technology that a kind of pure natural does not have " three wastes " discharging.
The cane, leaf, the carpopodium that the invention solves with banana are the technical barrier that raw material comes papermaking, for wide outlet has been found in its application, make growth of agricultural efficiency, increasing peasant income, in the production method of this papermaking, omitted traditional boiling, bleaching process, greatly reduce industrial pollution, greatly reduce the cost of papermaking, improved economic benefit of enterprises, simultaneously, can save a large amount of timber resources, have good ecological benefits and social benefit.
This invention is played positive progradation to the resource consolidation of paper industry, and due effect has been brought into play in the banana tree bar utilization that China's subtropical zone cultivated area is reached 7,000,000 mu, simultaneously the protection environment is also played a protective role.Alternative part forest tree resource has refreshed the traditional handicraft of industrial pollution caused by paper manufacturing environment, has realized exempting to innovation the paper making process of chemical assistant.
The specific embodiment
Embodiment 1:
This cane, leaf, carpopodium with banana tree is the papermaking process of raw material, utilizes banana stalk, leaf, the carpopodium raw material as papermaking; It comprises the steps: that material is collected and edge damage: with the orchard worker receive cut down the 1000kg banana tree leaf belt bar, the carpopodium that come behind the fruit and concentrate and store after, it is standby to carry out artificial or mechanical edge damage; Cut up with a hay cutter broken: the fritter sheet that its hand hay cutter is broken into 15 * 10cm by common hay cutter; Thread rolling: direct feeding auger thread rolling machine carries out the thread rolling mill to be separated, and its fiber and marrow are decomposed; Pulp washing: by pulp washing the eccysis of cane marrow; Mill is separated: press the fiberizer mill to separate into screened stock 150kg dope in the pars fibrosa input; Pulping: the pH value of measuring banana tree slurry is 3, and Baume degrees is 23 degree; Batching: above-mentioned slurry and modified tapioca starch are pressed 1000: 1 weight proportions, add modified tapioca starch; Mashing off: with mixture hot digestion to 100 degree of banana tree slurry with modified tapioca starch; Copy paper: go up the brown paper that the paper machine can be produced 20kg.During thread rolling, the double helix thread rolling machine can be used the double helix thread rolling machine of 80 types of " the fertile chemical industry equipment Co., Ltd of Nanjing gold " production; When mill is separated, the H B that available " the rich mechanical Co., Ltd in sea, Chaozhou, Guangdong " produces---dope pressure fiberizer in the N type.
Embodiment 2:
This cane, leaf, carpopodium with banana tree is the papermaking process of raw material, utilizes banana stalk, leaf, the carpopodium raw material as papermaking; It comprises the steps: that material is collected and edge damage: with the orchard worker receive cut down the 2000kg banana tree leaf belt bar, the carpopodium that come behind the fruit and concentrate and store after, it is standby to carry out artificial or mechanical edge damage; Cut up with a hay cutter broken: the fritter sheet that its hand hay cutter is broken into 15 * 10cm by common hay cutter; Thread rolling: direct feeding auger thread rolling machine carries out the thread rolling mill to be separated, and its fiber and marrow are decomposed; Pulp washing: by pulp washing the eccysis of cane marrow; Mill is separated: press the fiberizer mill to separate into screened stock 300kg dope in the pars fibrosa input; Pulping: the pH value of measuring banana tree slurry is 5, and Baume degrees is 23 degree; Batching: above-mentioned slurry and modified tapioca starch are pressed 1000: 1 weight proportions, add modified tapioca starch; Mashing off: with mixture hot digestion to 100 degree of banana tree slurry with modified tapioca starch; Copy paper: go up the brown paper that the paper machine can be produced 40kg.During thread rolling, the double helix thread rolling machine can be used the double helix thread rolling machine of 80 types of " the fertile chemical industry equipment Co., Ltd of Nanjing gold " production; When mill is separated, the H B that available " the rich mechanical Co., Ltd in sea, Chaozhou, Guangdong " produces---dope pressure fiberizer in the N type.
This finished product on April 20th, 2009 respectively secondary send with Guangxi Zhuang Autonomous Region light industrial goods quality monitoring testing station and check every index, (numbering: ZH2009-60, numbering: ZH2009-61), every index such as burst index, tear index, expansion exponent (seeing attached sheet for details) all meet national sector standard according to two parts of survey reports.
Claims (2)
1. cane, leaf, the carpopodium with banana tree is the papermaking process of raw material, it is characterized in that: utilize banana stalk, leaf, the carpopodium raw material as papermaking; It comprises the steps: the collection and the edge damage of material; Cut up with a hay cutter broken; Thread rolling; Pulp washing; Mill is separated; Pulping; Batching; Mashing off; Copy paper; The collection and the edge damage of described material are meant: with the orchard worker receive the banana tree leaf belt bar cutting down behind the fruit and carpopodium concentrate store, artificial or mechanical edge damage is standby; Cut up with a hay cutter broken being meant: use common hay cutter that the material hand hay cutter is broken into the fritter sheet; Thread rolling is meant: direct feeding auger thread rolling machine carries out the thread rolling mill to be separated, and its fiber and marrow are decomposed; Pulp washing is meant: by pulp washing the eccysis of cane marrow; Mill is separated and is meant: press the fiberizer mill to separate into screened stock dope in the fiber input; Pulping is meant: the pH value of measuring banana tree slurry is 3～5, and Baume degrees is 23 degree; Batching is meant: above-mentioned slurry and modified tapioca starch are pressed 1000: 1 weight proportions, add modified tapioca starch; Mashing off is meant: with mixture hot digestion to 100 degree of banana tree slurry with modified tapioca starch; Copying paper is meant: go up the paper machine and produce brown paper.
2. cane, leaf, the carpopodium with the banana tree according to claim 1 is the papermaking process of raw material, it is characterized in that: when described hand hay cutter is broken, can the material hand hay cutter be broken into the fritter sheet of 15 * 10cm by common hay cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101140785A CN101555668B (en) | 2009-05-19 | 2009-05-19 | Paper making method taking canes, leaves and fruit stems of banana tree as raw materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101140785A CN101555668B (en) | 2009-05-19 | 2009-05-19 | Paper making method taking canes, leaves and fruit stems of banana tree as raw materials |
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| Publication Number | Publication Date |
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| CN101555668A CN101555668A (en) | 2009-10-14 |
| CN101555668B true CN101555668B (en) | 2010-10-13 |
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| CN2009101140785A Expired - Fee Related CN101555668B (en) | 2009-05-19 | 2009-05-19 | Paper making method taking canes, leaves and fruit stems of banana tree as raw materials |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102217782A (en) * | 2010-04-15 | 2011-10-19 | 厦门中海钓台生物工程有限公司 | Tea leaf thin sheet for cigarette, preparation method thereof and cigarette |
| CN101897839B (en) * | 2010-07-20 | 2012-05-02 | 郑文武 | Comprehensive utilization method of banana stalks |
| CN102070675A (en) * | 2010-11-29 | 2011-05-25 | 黄一君 | Method for extracting tannin from banana stems and fruit axes |
| CN102154905A (en) * | 2011-02-25 | 2011-08-17 | 福建省晋江优兰发纸业有限公司 | Method for non-pollution papermaking by banana tree stalks |
| CN103993499A (en) * | 2014-04-21 | 2014-08-20 | 梁栋 | Method using banana tree and tea for processing paper |
| CN104131493B (en) * | 2014-08-01 | 2016-05-25 | 景洪傣乡情文化传播有限公司 | A kind of remote paper and preparation method thereof and application |
| CN106235936A (en) * | 2016-07-28 | 2016-12-21 | 义乌市义南纸业有限公司 | A kind of environmental protection unstressed configuration agent body paper medicated napkin and preparation method thereof |
| CN107059490B (en) * | 2017-06-21 | 2018-06-29 | 广西师范学院 | The preparation method of sisal hemp dustbin |
| CN107881836A (en) * | 2017-11-24 | 2018-04-06 | 南宁科城汇信息科技有限公司 | It is a kind of with the papermaking process that bagasse is raw material |
| CN111335057A (en) * | 2020-03-30 | 2020-06-26 | 长沙瑞福尼新材料科技有限公司 | Preparation method of chemical mechanical pulp for leaves |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1085281A (en) * | 1993-07-06 | 1994-04-13 | 李沧海 | Make the method for bank-note paper etc. with banana fiber |
| CN1368577A (en) * | 2002-02-02 | 2002-09-11 | 梁来祥 | Paper pulp made of banana tree and its technology |
| CN1621611A (en) * | 2003-11-29 | 2005-06-01 | 颜小平 | Technology of making paper and paper products by banana fibre |
| CN101358436A (en) * | 2008-07-01 | 2009-02-04 | 郑子山 | Banana tree paper manufacture technique, slurry storage technique and sewage disposal technique thereof by soft chemistry method |
-
2009
- 2009-05-19 CN CN2009101140785A patent/CN101555668B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1085281A (en) * | 1993-07-06 | 1994-04-13 | 李沧海 | Make the method for bank-note paper etc. with banana fiber |
| CN1368577A (en) * | 2002-02-02 | 2002-09-11 | 梁来祥 | Paper pulp made of banana tree and its technology |
| CN1621611A (en) * | 2003-11-29 | 2005-06-01 | 颜小平 | Technology of making paper and paper products by banana fibre |
| CN101358436A (en) * | 2008-07-01 | 2009-02-04 | 郑子山 | Banana tree paper manufacture technique, slurry storage technique and sewage disposal technique thereof by soft chemistry method |
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| CN101555668A (en) | 2009-10-14 |
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| CI01 | Correction of invention patent gazette |
Correction item: Patentee|Address Correct: Xishuangbanna advocating Biotechnology Co., Ltd.|666100 Yunnan province west double version of Jinghong Dai Autonomous Prefecture City Menghan Township Village three Manlie False: YUNNAN BOSHENG BIOTECHNOLOGY CO., LTD.|650217, Kunming, Yunnan Province Export Processing Zone No. 4-1 block, A building, 10 floor, A District, 1-B District Number: 12 Volume: 31 |
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| ERR | Gazette correction | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101013 Termination date: 20190519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |