CN101555090A - Continuous twin-roll counter-pressure dewaterer - Google Patents

Continuous twin-roll counter-pressure dewaterer Download PDF

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Publication number
CN101555090A
CN101555090A CNA2009100278919A CN200910027891A CN101555090A CN 101555090 A CN101555090 A CN 101555090A CN A2009100278919 A CNA2009100278919 A CN A2009100278919A CN 200910027891 A CN200910027891 A CN 200910027891A CN 101555090 A CN101555090 A CN 101555090A
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roller
roll
roller part
slide block
frame
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CNA2009100278919A
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CN101555090B (en
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张鑫珩
吴天福
成兴龙
王月萍
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Zhang Xinhang
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  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Abstract

The invention discloses a continuous twin-roll counter-pressure dewaterer which mainly comprises a frame (1), a power device (2), a transmission device (3), an upper roll component (4) and a lower roll component (5), wherein, the transmission device (3) is provided with an input shaft (12) and a plurality of output shafts (13); the input shaft (12) is connected with the power device (2) via a shaft joint I (14); an upper-row output shaft (13) is connected with the upper roll component (4) via a universal joint (15); a lower-row output shaft (13) is connected with the lower roll component (5) via a shaft joint II (16); and the upper roll component (4) and the lower roll component (5) are in roll-to-roll rotary relay type rolling fit. By dewatering under the action of pressure between rolls with small contact area, the invention has the advantages of large squeezing force and short squeezing time, ensures the solid content rate of mud cakes and solves the technical problems of twin-roll counter-pressure dewatering and draining.

Description

Continuous double-roller opposite-compacting type water extracter
Technical field
The present invention relates to the sludge dehydration device in a kind of waste water, the sewage treatment process, and the squeeze dehydration unit used of solid-liquid separation, particularly a kind of continuous double-roller opposite-compacting type water extracter.
Background technology
The mud that water treatment system produces, water ratio is very high, and volume is very big, carries, handles or dispose all inconvenient, mud concentrates the volume that can dwindle mud, and through the mud after concentrating, its water ratio is still more than 94%, be mobile shape, volume is big, therefore also needs to carry out sludge dewatering.Belt filter press is the dehydration equipment of continuous operation, at present, belt filter press mostly is S type or W type, S type and W type squeezing mode are to utilize the tension force of filter cloth that mud is exerted pressure, because these two kinds of pattern rollers are not to pressing, so squeeze is minimum, so be difficult to solve the high difficult problem of moisture content of the cake, and exist pressure little, the defective that the squeezing time is long, productivity is low, because these modes are to utilize the tension force of filter cloth to carry out press filtration, thus very high to the tensioning requirement of filter cloth, also influential to the life-span of filter cloth.And two rollers to the pressure mode dewater exist can't draining problem, the moisture percentage in sewage sludge that causes treated mistake is still greater than 90%, emphasis of the present invention has solved these technical barriers.
Summary of the invention
The invention provides continuous double-roller opposite-compacting type water extracter, what it adopted is the roll extrusion of roll-to-roll rotation relay-type, it is big to have squeeze force, the advantage that the squeezing time is short, reduce tensile force requirement simultaneously to filter cloth, guarantee the life-span of filter cloth and the solid content of mud cake, and successfully solved two rollers to press-dehydrating can't draining technical barrier.
The present invention has adopted following technical scheme: a kind of continuous double-roller is to pressing dehydrator, it is mainly by frame, power set, transmission mechanism, filter cloth, tightening device, flushing arrangement, feeding unit, dumping device is formed, it also comprises the upper roller parts, following roller part, transmission mechanism is provided with input shaft and some output shafts to being arranged above and below, input shaft connects with power set by shaft coupling I, last row's output shaft connects with the upper roller parts by universal coupling, under arrange output shaft and connect with following roller part by shaft coupling II, upper roller parts and following roller part are the roll extrusion of roll-to-roll rotation relay-type.
Following roller part is hollow roller, the surface is provided with some through holes, and the hollow roll subcenter is provided with the V-arrangement water container, and water container and frame are fixedly connected, following roller part solderless wrapped connection water device rotation and top roll extrude water and then flow into the water container discharge by through hole pressing during to pressure.Described roller part one end down is connected with transmission mechanism, the inner chamber of following roller part connects the open tube of an end shutoff by bearing, the open tube conduct bolster of roller part down is fixed on the frame, and described open tube is provided with water container and is communicated with as water shoot with it.
Slide block is equipped with at the two ends of upper roller parts, frame is provided with guide rail, slide block is arranged in guide rail and can slides along guide rail, slide block is connected with self-operated regulator one end, the other end of self-operated regulator is connected with frame, self-operated regulator length is regulated automatically according to the position of slide block, and provides certain pressure by the slide block roller part that makes progress.
Transmission mechanism can be geartransmission, also can be chain sprocket drive; Self-operated regulator is the subassembly of spring shock absorber, air energy storage vibroshock or spring and air energy storage.The roll body of following roller part is that annular filter screen is sleeved on the open tube and forms.
The present invention has following technique effect: upper roller adopts the roll extrusion of roll-to-roll rotation relay-type with following roller, utilizes roll gap pressure to dewater, because the contact area is little between roller, makes that squeezing is more direct, shortens the squeezing time, improves mud cake output and solid content.There are some through holes on following roller part surface, and inside is provided with water container, and water container is installed on the open tube of shutoff at one end, and open tube connects roller by bearing and as the mandrel of roller, open tube is fixed on the frame motionless.The other end of roller connects transmission mechanism with drive roller by shaft coupling.When carrying out sludge dewatering, the water that squeezes out is flowed in the water containers by some through holes of roller surfaces, concentrates by open tube and discharges, solved two rollers to press-dehydrating can't draining technical barrier.Upper roller parts two ends are provided with slide block and place on the rack-mounted guide rail, slide block can slide along guide rail, and self-operated regulator is connected with slide block, according to the thickness automatic pressure regulation of mud cake, and can meet the different needs according to mud manual regulation original pressure of different nature.Row's output shaft connects the upper roller parts by universal coupling on the transmission mechanism, the height displacement can appear in roller under the operating mode of different hmces and different initial pressures, uses universal coupling to solve the transmission displacement problem that roller axis and transmission mechanism output shaft axis angle and change in location cause.
Description of drawings
Fig. 1 is a principle of work synoptic diagram of the present invention
Fig. 2 regulates the synoptic diagram of part automatically for dewatering pressure of the present invention
Fig. 3 is the synoptic diagram of motivation transfer motion part of the present invention
Fig. 4 is a lower compression roller draining synoptic diagram of the present invention
Fig. 5 is the structural representation of the present invention with annular filter screen
Embodiment
With reference to the accompanying drawings, continuous double-roller opposite-compacting type water extracter of the present invention, it mainly is made up of frame 1, power set 2, transmission mechanism 3, upper roller parts 4, following roller part 5, filter cloth 6, tightening device 7, flushing arrangement 8, self-operated regulator 9, feeding unit 10, dumping device 11.All parts are installed on the frame 1, form one.
Transmission mechanism 3 is provided with input shaft 12 and some output shafts 13 to being arranged above and below, input shaft 12 connects with power set 2 by shaft coupling I 14, last row's output shaft 13 connects with upper roller parts 4 by universal coupling 15, under arrange output shaft 13 and connect with following roller part 5 by shaft coupling II 16, upper roller parts 4 and following roller part 5 are the roll extrusion of roll-to-roll rotation relay-type.Transmission mechanism 3 can be geartransmission, also can be chain sprocket drive.Filter cloth 6 is installed in down on the roller part 5, by tightening device 7 tensionings, and is furnished with flushing arrangement 8.On the upper roller parts 4 filter cloth 6 can be installed, also can not install.
Slide block 17 is equipped with at the two ends of upper roller parts 4, frame 1 is provided with guide rail 18, slide block 17 is arranged in guide rail 18 and can slides along guide rail, slide block 17 is connected with self-operated regulator 9 one ends, the other end of self-operated regulator 9 is connected with frame 1, self-operated regulator 9 length are regulated automatically according to the position of slide block 17, and by slide block 17 upwards roller part 4 certain pressure is provided, the pressure size that provides can be adjusted.Self-operated regulator 9 can be the vibroshock of metal spring, or the vibroshock of air energy storage, also can be the subassembly of spring and air energy storage.
Following roller part 5 is hollow roller, and the surface is provided with some through holes 20.Described down roller part 5 one ends are connected with output shaft 13 in the transmission mechanism 3 by shaft coupling.Following roller part 5 is connected with the open tube 22 of an end shutoff by bearing, open tube 22 is fixed on the frame, open tube 22 is as the mandrel of following roller part like this, open tube 22 does not rotate with bearing inner race is fixing, bearing outer ring and hollow roller closely cooperate, and drive bearing outer ring during the roller rotation around open tube and bearing inner race rotation.Being welded with V-arrangement water container 19 on the described open tube 22 also is communicated with as water shoot with it.Following roller part 5 solderless wrapped connection water devices, 19 rotations and top roll flow out water and then discharge from open tube by through hole 20 inflow water containers 19 pressing during to pressure.The roll body of following roller part 5 also can be sleeved on the open tube by annular filter screen 21 and form, so that maintain and replace filters consumable accessory.

Claims (7)

1, continuous double-roller opposite-compacting type water extracter, it is mainly by frame (1), power set (2), transmission mechanism (3), filter cloth (6), tightening device (7), flushing arrangement (8), feeding unit (10), dumping device (11) is formed, it is characterized in that it also comprises upper roller parts (4), following roller part (5), transmission mechanism (3) is provided with input shaft (12) and some output shafts (13) to being arranged above and below, input shaft (12) connects with power set (2) by shaft coupling I (14), last row's output shaft (13) connects with upper roller parts (4) by universal coupling (15), under arrange output shaft (13) and connect with following roller part (5) by shaft coupling II (16), upper roller parts (4) and following roller part (5) are the roll extrusion of roll-to-roll rotation relay-type.
2, continuous double-roller opposite-compacting type water extracter according to claim 1, it is characterized in that roller part (5) is hollow roller down, the surface is provided with some through holes (20), the hollow roll subcenter is provided with V-arrangement water container (19), water container (19) is fixedly connected with frame (1), following roller part (5) solderless wrapped connection water device (19) rotation and top roll flow out water during to pressure and then discharge by through hole (20) inflow water container (19) pressing.
3, continuous double-roller opposite-compacting type water extracter according to claim 2, it is characterized in that described roller part (5) one ends down are connected with transmission mechanism, the inner chamber of following roller part (5) connects the open tube (22) of an end shutoff by bearing, the open tube conduct mandrel of roller part (5) down is fixed on the frame, and described open tube (22) is provided with water container (19) and is communicated with as water shoot with it.
4, continuous double-roller opposite-compacting type water extracter according to claim 3, slide block (17) is equipped with at the two ends that it is characterized in that upper roller parts (4), frame (1) is provided with guide rail (18), slide block (17) is arranged in guide rail (18) and can slides along guide rail (18), slide block (17) is connected with self-operated regulator (9) one ends, the other end of self-operated regulator (9) is connected with frame (1), self-operated regulator (9) length is regulated automatically according to the position of slide block (17), and by slide block (17) upwards roller part (4) certain pressure is provided.
5, continuous double-roller opposite-compacting type water extracter according to claim 1 is characterized in that transmission mechanism (3) is geartransmission, or chain sprocket drive.
6, continuous double-roller opposite-compacting type water extracter according to claim 4 is characterized in that self-operated regulator (9) is spring shock absorber, the vibroshock of air energy storage or the subassembly of spring and air energy storage.
7, continuous double-roller opposite-compacting type water extracter according to claim 3 is characterized in that down the roll body of roller part (5) is that annular filter screen (21) is sleeved on the open tube and forms.
CN2009100278919A 2009-05-19 2009-05-19 Continuous twin-roll counter-pressure dewaterer Active CN101555090B (en)

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Application Number Priority Date Filing Date Title
CN2009100278919A CN101555090B (en) 2009-05-19 2009-05-19 Continuous twin-roll counter-pressure dewaterer

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CN101555090B CN101555090B (en) 2011-08-31

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870551A (en) * 2010-06-30 2010-10-27 张鑫珩 Stepped continuous double-roller counter-pressing dehydrator
CN103159390A (en) * 2011-12-13 2013-06-19 财团法人工业技术研究院 Filtering, concentrating and dewatering device
CN104512993A (en) * 2013-09-27 2015-04-15 季华林 Mud dehydrator for construction bricks and piles
US9242191B2 (en) 2011-12-13 2016-01-26 Industrial Technology Research Institute Filtration dehydration apparatus
CN108147641A (en) * 2016-12-05 2018-06-12 广州绿鼎环保设备有限公司 A kind of sludge dewatering equipment and mud dewatering method
CN109665691A (en) * 2019-02-27 2019-04-23 河北瀚良农业科技有限公司 The solid-liquid separating method and solid-liquid separating machine of the waste containing sandstone
CN110759622A (en) * 2019-10-31 2020-02-07 佛山科学技术学院 Counter-pressure type filter-pressing dehydrator

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2207869Y (en) * 1994-07-12 1995-09-20 简澄渊 Pressure increasing mud dewatering machine with two filtering bands
CN2348909Y (en) * 1998-09-10 1999-11-17 康觉 Band type filter press
CN201161991Y (en) * 2008-02-15 2008-12-10 郑州精华实业有限公司 Potato residue dewaterer
CN201406369Y (en) * 2009-05-19 2010-02-17 张鑫珩 Continuous twin-roll counter-pressure dewaterer

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870551A (en) * 2010-06-30 2010-10-27 张鑫珩 Stepped continuous double-roller counter-pressing dehydrator
CN101870551B (en) * 2010-06-30 2011-10-26 张鑫珩 Stepped continuous double-roller counter-pressing dehydrator
CN103159390A (en) * 2011-12-13 2013-06-19 财团法人工业技术研究院 Filtering, concentrating and dewatering device
US9242191B2 (en) 2011-12-13 2016-01-26 Industrial Technology Research Institute Filtration dehydration apparatus
CN104512993A (en) * 2013-09-27 2015-04-15 季华林 Mud dehydrator for construction bricks and piles
CN108147641A (en) * 2016-12-05 2018-06-12 广州绿鼎环保设备有限公司 A kind of sludge dewatering equipment and mud dewatering method
CN109665691A (en) * 2019-02-27 2019-04-23 河北瀚良农业科技有限公司 The solid-liquid separating method and solid-liquid separating machine of the waste containing sandstone
CN110759622A (en) * 2019-10-31 2020-02-07 佛山科学技术学院 Counter-pressure type filter-pressing dehydrator

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Effective date of registration: 20110614

Address after: Room 26, building 225400, zone seven, National Day Village, Taixing, Jiangsu, China, 104

Applicant after: Zhang Xinhang

Address before: Room 26, building 225400, zone seven, National Day Village, Taixing, Jiangsu, China, 104

Applicant before: Zhang Xinhang

Co-applicant before: Wang Jialian

C14 Grant of patent or utility model
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EE01 Entry into force of recordation of patent licensing contract

Assignee: Ma'anshan Huanghe Water-resource Treatment Engineering Co., Ltd.

Assignor: Zhang Xinhang

Contract record no.: 2012340000215

Denomination of invention: Continuous twin-roll counter-pressure dewaterer

Granted publication date: 20110831

License type: Exclusive License

Open date: 20091014

Record date: 20120705