CN101553687A - Container for transporting and storing hazardous substances and method for making the container - Google Patents
Container for transporting and storing hazardous substances and method for making the container Download PDFInfo
- Publication number
- CN101553687A CN101553687A CNA2007800408998A CN200780040899A CN101553687A CN 101553687 A CN101553687 A CN 101553687A CN A2007800408998 A CNA2007800408998 A CN A2007800408998A CN 200780040899 A CN200780040899 A CN 200780040899A CN 101553687 A CN101553687 A CN 101553687A
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- China
- Prior art keywords
- main body
- container
- cargo receptacle
- end members
- receptacle according
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Abstract
A container for transporting and storing hazardous materials such as Chlorine includes a cylindrical body having end caps. The end caps are welded to the body to form a pressure vessel. The end caps have a peripheral edge that is recessed with respect to the ends of the body to protect the weld against damage from impact. The configuration of the juxtaposed components forms a lap joint that can be affixed together by a fillet weld.
Description
[0001] present patent application requires in the preference of the U.S. Provisional Patent Application sequence number 60/864,081 of submission on November 2nd, 2006.
Technical field
[0002] the present invention relates to the transport pressure container, and relate more specifically to be used to transport the container with the hazardous substances of storing pressurized.
Background technique
[0003] container that is used to store poisonous or harmfulness chemical substance is being known in the art.For many years, the MANUFACTURER of various chemical substances and user buy container and transport and store these materials.Some chemical substances that are stored in these containers comprise chlorine, sulfur dioxide and many other chemical substances.Though should be appreciated that these materials is useful to its purpose of wanting to reach, under certain state, if touch human they with regard to danger close.
[0004] a kind of container that is used to transport hazardous substances is the multiple-unit tank car.Container can be sized to and be configured to store the chemical substance of specified quantitative so that transportation.Usually, such container is constructed by carbon steel.For security purpose, some characteristic (for example wall thickness and material type) may be subjected to the constraint about the government regulation of the container that is used to handle hazardous substances.In general, container is very durable and have for many years or even working life of decades.Serviceability is extremely important for the life-span of guaranteeing to store safely these materials.
[0005] owing to produced increasing container, and because the Life cycle of these containers is longer, can reduce the demand of such container.Therefore, importantly can be at war with the cost effective and efficient manner in the industry.Need be used for the container of storing hazardous substances and be used to make method this container, that keep the standard that these containers must meet when reducing cost again.
Summary of the invention
[0006] in one embodiment, the present invention includes a kind of method of constructing the pressurized container of welding, this method comprises: the main body of the substantial cylindrical with end sections is provided, and this end sections has peripheral lip; First end at least with peripheral edge member is provided, and this first end member has convex structure, promptly protruding to this container on the pressure side; The peripheral edge of first end member is arranged on the peripheral lip inboard of cylinder-shaped body, thereby forms lap joint; And the peripheral edge of this first end member is welded on the peripheral lip of this cylinder-shaped body.
[0007] one side of the method for the pressurized container of structure welding comprises the first end member is set, and makes the convex part of this first member towards the body interior of substantial cylindrical.
[0008] method of the pressurized container of structure welding comprise the main body that the substantial cylindrical with end sections is provided on the other hand, this end sections has peripheral lip, and wherein, this peripheral lip is inwardly angled towards the central axis of this cylinder-shaped body.
[0009] the another aspect of the method for the pressurized container of structure welding comprises that lap joint is carried out fillet welding to be welded, thereby forms weld seam on the inner circumference of the concave edge between cylinder-shaped body and the end member (chime).
[0010] one side again of the method for the pressurized container of structure welding comprises the main body that the substantial cylindrical with end sections is provided, and this end sections has peripheral lip, and wherein, this main body is made by 516 types, 70 carbon steels.
[0011] the another aspect of the method for the pressurized container of structure welding comprises: safety relief device is provided, and safety relief device is fixed at least on the first end member.
[0012] in another embodiment of the present invention, the cargo receptacle that is used for transportation related substance under pressure comprises the generally tubular main body, and described tubular body has internal surface and central axis, and first and second end members are fixedly attached to the far-end of described main body.Comprise and be used for related substance is transported at least the first valve in the described cargo receptacle.The thickness of described main body and the working pressure of described cargo receptacle can by under the calculating that establishes an equation:
P is the working pressure of container;
S is the allowable stress of container material;
R is the distance from the central axis to the internal surface; With
T is the thickness of tubular body.
[0013] in the one side of the embodiment of the invention, described first and second end members are welded to described main body, and the working pressure of the minimum thickness of described main body and described cargo receptacle with under establish an equation relevant:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
[0014] the embodiment of the invention on the other hand in, maximum service pressure is 350PSI roughly, and more specifically is less than or equal to 342PSI.
[0015] in aspect the embodiment of the invention another, the minimum thickness of housing is roughly 0.276 inch.
[0016] the embodiment of the invention on the other hand in, described main body is made by ASME SA-516 type 70 carbon steels.
[0017] in the one side again of the embodiment of the invention, described main body roll forming machine is the substantial cylindrical container with longitudinal seam, and wherein, described longitudinal seam is by melting welding.In addition, described first and second end members can be arcs, and wherein, the orientation of described first and second end members is with respect to the working pressure projection in the container, and described first and second end members are fusion welded to described main body.
[0018] in aspect the embodiment of the invention another, described first and second end members form lap joint with the far-end of described main body respectively.
[0019] in another embodiment, the cargo receptacle that is used for the relevant hazardous substances of transportation under pressure can comprise the generally tubular main body, first and second end members are welded to the far-end of described main body, at least the first valve is used under pressure fluid being added in the described cargo receptacle, the minimum thickness of wherein said main body and the working pressure of described cargo receptacle can with under establish an equation relevant:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
[0020] in the one side of the embodiment of the invention, the minimum thickness of described main body can be relevant with the combination of following first equation and at least the second equation with the working pressure of described cargo receptacle, and first equation is:
Second equation is:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
[0021] the embodiment of the invention on the other hand in, described first and at least the second party degree fixed for given working pressure the scope of body thickness.
[0022] in aspect the embodiment of the invention another, the thickness of described first and second end members can by under the calculating that establishes an equation:
P=((2*S*E*t
1)/(M*L
o)-t
1(M-0.2))/1.67, wherein
P is the working pressure of container;
S is the allowable stress of material;
E is the efficient of welded joint;
t
1It is the minimum thickness of described first and second end members;
M is a scalar factor; With
L
oBe the radius of curvature of described first and second end members, wherein, radius of curvature L
oIn 27 inches to 33 inches scope.
Description of drawings
[0023] Fig. 1 is the perspective view according to the container that is used for storing hazardous substances of the embodiment of the invention.
[0024] Fig. 2 is the side elevation in partial section that has shown according to the parts of the container embodiment of the invention, that be used for storing hazardous substances.
[0025] Fig. 3 is the side elevation in partial section of the container that is used for storing hazardous substances of the embodiment of the invention.
Embodiment
[0026] with reference now to accompanying drawing, wherein, accompanying drawing only is illustrative rather than definitive thereof embodiments of the invention, and Fig. 1 has shown transportation and the storage vessel represented by " 1 " generally.Container 1 can be configured in order to hold in the multiple material one or more.In one embodiment, described material can be hazardous substances or chemical substance, as chlorine, sulfur dioxide, anhydrous ammonia or other hazardous substances.Usually, such container structure has been become chlorine in order to hold 2000 pounds.Like this, create phrase " tonnage container " and represented such container.Container 1 can be the form of substantial cylindrical container shown in the drawings.Like this, the main body 3 of storage vessel 1 can be around the central axis X bending, and can have circular cross-section.Container 1 can also comprise end wall or end member 6.End member 6 can be fixed to main body 3, makes that container 1 can be pressurized when transportation and storing hazardous substances.In one embodiment, as will further discussing in the subsequent paragraph, end member 6 can be welded on the main body 3.Thereby container 1 can also comprise one or more valves 15, and described valve can be an operable valve 15 '.Valve 15 can be the valve of any kind that is applicable to the hazardous substances of storing pressurized.Valve 15 can be used for as required and loads and/or material that empty container 1 is held.In addition, can be that other device of safety relief device 17 can be used to provide release under the situation of excessive pressurization.In addition, can select to be applicable to the use valve 15 of the embodiment of the invention and/or any way of safety relief device 17.
[0027] continue with reference to figure 1, main body 3 or housing can be constructed by steel plate, and this steel plate roll forming machine is straight cylindrical structure.In one embodiment, main body 3 or housing 3 can have 0.276 inch minimum thickness, and to have nominal range be 80
3/
4Inch and 89
1/
4The length that inch is long.Can expect that in other embodiments, the container length scope can be roughly from 50 inches to 125 inches.During roll forming machine, I.D. (being inner diameter) can be about 29
1/
4Inch, but inner diameter can be in 25 to 35 inches scope.The type of employed steel can be ASME SA-516 type 70 carbon steels when in addition, constructing main body 3.Yet, can use other other steel of level that meet suitable regulation limitations or exempt regulation (including but not limited to the 49th piece of United States code of federal regulations).The minimum thickness of main body 3 can calculate according to following equation:
P=(2*S*E*t)/(R
s-0.4t), wherein
P is the working pressure of container 1; S is the allowable stress of material; E is the efficient of welded joint; R
SIt is the inside radius of container 1; With t be the minimum thickness of described housing.In one embodiment, working pressure can be 350PSI roughly.Yet working pressure can be chosen to include but not limited to roughly 342PSI, or be chosen to be suitable for embodiments of the invention.Given inner diameter also allows weld joint efficiency to equal 1, will find out easily, and thickness t can be calculated for the case material of one or more ranks and/or type.Other embodiment can comprise similar equation, such as but not limited to following equation:
P=(S*E*t)/(R
s+0.6t)。
When should be appreciated that the minimum thickness when the housing 3 that draws container 1, can take into consideration and establish an equation.
[0028] minimum thickness of end member 6 can calculate based on following equation:
P=((2*S*E*t)/(M*L
o)-t (M-0.2))/1.67, wherein
P is the working pressure of container 1; S is the allowable stress of material; E is the efficient of welded joint; T is the minimum thickness of end member after end member forms; M is to interior hat radius (crown radius) L of small part based on end member
oAnd change-over radius (knuckle radius) r
kScalar factor; And L
oIt is the hat radius.In one embodiment, hat radius L
oIt is roughly 29.9 inches.Hat radius L
oAlso can be in 27 inches to 33 inches scope.Yet other hat radius can be judged according to suitable engineering and selects.Other embodiment can comprise similar equation, such as but not limited to following equation:
P=B/ (R
o/ t), wherein
B is a scalar factor; R
oIt is the outer radius of end member 6; With t is to form the minimum thickness of end member afterwards at end member.Similarly, when should be appreciated that the minimum thickness when the end member 6 that draws container 1, can take into consideration and establish an equation.In case it is cylindrical that steel main body 3 is configured as, just can seam 7 fusions be got up, to connect the side of main body 3 by welding.In one embodiment, seam can be forge-welded.In another embodiment, seam 7 can be by melting welding.More specifically, welded joint can be the butt joint of two-sided welding.Constructed after the container 1, can carry out after welding treatment, as eliminate stress.
[0029] continue with reference to figure 1, and with reference now to Fig. 2, end member 6 (being also referred to as head) can be by constructing with the material type identical materials of main body 3, i.e. SA-516 type 70 carbon steels.Yet the thickness of end member 6 can be thicker than main body 3.In one embodiment, this thickness can be about 0.8125 inch nominal thickness.Minimum thickness can be 0.6875 inch (11/16 inch).But, can select any thickness according to reasonable judgement, as long as be applicable to embodiments of the invention greater than minimum thickness.End member 6 can be the form of dish or plate, and this dish or plate have the outer diameter corresponding to main body 3 inner diameters.This is necessary, forms pressurized container because the joining portion between main body 3 and the end member 6 will fuse, and this will go through hereinafter.End member 6 can be in its corresponding core 9 places bending, thereby has dome shape, and this dome shape has corresponding radius.In the time of in being arranged at main body 3, the curved section of end member 6 can be with respect to the pressure projection in the container 1.This can be used as the safeguarding mechanism that discharges the pressure in the container 1.Pressure in container 1 increases under the situation of certain threshold level, and the core 9 of end member 6 can overturn, and it is recessed to pressure to make core 9 become.Should be appreciated that the end member 6 of upset has increased the whole volume of container 1, thereby reduced the pressure in the container 1.Should be noted that container 1 can comprise two end members 6, each is arranged in the far-end of main body 3.Each end member 6 can be protruding to pressure or protruding to container 1 inside and insert.End member 6 can also comprise peripheral edge 8, and peripheral edge 8 is parallel to the center line C of end member 6 substantially and extends.Because end member 6 is circular, so the O.D. of peripheral edge 8 (being outer diameter) can be corresponding to the I.D. of main body 3.In one embodiment, end member 6 can be assemblied in the I.D. of main body 3 suitably, so that end member 6 is welded in place.
[0030] continue with reference to Fig. 1 and 2, end member 6 can place main body 3 inside, makes peripheral edge 8 with respect to peripheral lip 4 and recessed.Like this, can and put edge 8 and antelabium 4 to form lap joint or fillet welding lap joint structure.As mentioned above, end member 6 can be welded on the main body 3.Especially, peripheral edge 8 can be soldered on the peripheral lip 4 of main body 3.Should be noted that welded joint 11 is forms relative with the outer surface of main body 3.That is to say that this welded joint is not subjected to the external damage that may cause with other object collision.Can use the submerged welding process that is applicable to carbon steel material to weld each parts, still, also can judge and select using gases protection weldering or any other welding procedure to come the welded lap joint according to rational engineering.
[0031] continue with reference to figure 2, and with reference now to Fig. 3, after the structure member 3,6 of container is installed together, the end 5 of main body can be in the technology that is called concave edge (chiming) inwardly towards central axis X and convergent, with further protection welded joint.Peripheral edge 8 can have the profile of concave edge in advance of main body of being roughly parallel to 3.But should understand, peripheral edge can have any structure, makes container 1 as long as be applicable to.
[0032] continues the process of structure container 1 to be discussed now with reference to institute's drawings attached.Can construct container 1 for the straight cylinder-shaped body that the far-end in main body has opening by making the plain plate roll forming machine.Can weld the landing edge of this cylinder-shaped body then, and then eliminate stress subsequently if necessary.Then can be with the respective end of first end member and the second end member insertion main body, this first end member and the second end member have the structure with respect to the body interior projection separately.End member can be juxtaposed on the antelabium of main body then, make the peripheral edge of end member and this antelabium form the fillet welding lap joint in the main body inside cavity.Then can be being applicable to that container is carried out pressing mode welds this joint, thus the interface of each parts (being end member and main body) sealed.In any step in the process of this container of structure, in all can in the parts of container, holing and tapping, for use in receive valve, fill in or be applicable to any other parts of the container of storing pressurized and hazardous substances.
[0033] in conjunction with the preferred embodiments the present invention is set forth.Obviously, read and understand after this specification, other people can expect various modification and replacement.This paper is intended to comprise all these modification and replacement, as long as they are in the scope of claims or its equivalent.
Claims (20)
1. cargo receptacle that is used under pressure the transportation related substance comprises:
The generally tubular main body, described tubular body has internal surface and central axis;
First and second end members, described first and second end members are fixedly attached to the far-end of described main body;
Be used for related substance is transported at least the first valve in the described cargo receptacle; And
Wherein, the working pressure of the thickness of described main body and described cargo receptacle by under the calculating that establishes an equation:
P is the working pressure of container;
S is the allowable stress of container material;
R is the distance from the central axis to the internal surface; With
T is the thickness of tubular body.
2. cargo receptacle according to claim 1, wherein, described first and second end members are welded to described main body, and,
Wherein, the working pressure of the minimum thickness of described main body and described cargo receptacle with under establish an equation relevant:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
3. cargo receptacle according to claim 2, wherein, described maximum service pressure is 350PSI roughly.
4. cargo receptacle according to claim 2, wherein, described maximum service pressure is substantially equal to or less than 342PSI.
5. cargo receptacle according to claim 2, wherein, the minimum thickness of described housing is roughly 0.276 inch.
6. cargo receptacle according to claim 2, wherein, described main body is made by ASME SA-516 type 70 carbon steels.
7. cargo receptacle according to claim 2, wherein, described main body roll forming machine is the substantial cylindrical container with longitudinal seam,
Wherein, described longitudinal seam is by melting welding.
8. cargo receptacle according to claim 2, wherein, described first and second end members are arcs roughly, and,
Wherein, the orientation of described first and second end members is with respect to the working pressure projection in the container.
9. cargo receptacle according to claim 8, wherein, described first and second end members are fusion welded to described main body.
10. cargo receptacle according to claim 9, wherein, described first and second end members form lap joint with the far-end of described main body respectively.
11. a cargo receptacle that is used for the relevant hazardous substances of transportation under pressure comprises:
The generally tubular main body;
First and second end members, described first and second end members are welded to the far-end of described main body;
At least the first valve, described first valve are used under pressure fluid being added in the described cargo receptacle; And,
The minimum thickness of wherein said main body and the working pressure of described cargo receptacle with under establish an equation relevant:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
12. cargo receptacle according to claim 11, wherein, the minimum thickness of described main body is relevant with the combination of following first equation and at least the second equation with the working pressure of described cargo receptacle, and first equation is:
Second equation is:
P is the working pressure of container;
S is the allowable stress of container material;
E is the efficient of welded joint;
R is the inside radius of described main body; With
T is the minimum thickness of described main body.
13. cargo receptacle according to claim 12, wherein, described first and at least the second party degree fixed for given working pressure the scope of body thickness.
14. cargo receptacle according to claim 12, wherein, described maximum service pressure is substantially equal to or less than 342PSI.
15. cargo receptacle according to claim 12, wherein, the minimum thickness of described housing is roughly 0.276 inch.
16. cargo receptacle according to claim 12, wherein, described first and second end members are the roughly arcs with a radius of curvature, and,
Wherein said first and second end members are fusion welded to described main body.
17. cargo receptacle according to claim 16, wherein, described first and second end members are arranged on described body interior at far-end, form lap joint respectively.
18. cargo receptacle according to claim 16, wherein, described first and second end members are with respect to the working pressure projection in the cargo receptacle.
19. cargo receptacle according to claim 18, wherein, the thickness of described first and second end members by under the calculating that establishes an equation:
P=((2*S*E*t
1)/(M*L
o)-t
1(M-0.2))/1.67, wherein
P is the working pressure of container;
S is the allowable stress of material;
E is the efficient of welded joint;
t
1It is the minimum thickness of described first and second end members;
M is a scalar factor; With
L
oIt is the radius of curvature of described first and second end members.
20. cargo receptacle according to claim 19, wherein, radius of curvature L
oIn 27 inches to 33 inches scope.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US86408106P | 2006-11-02 | 2006-11-02 | |
US60/864,081 | 2006-11-02 | ||
US11/870,829 | 2007-10-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN101553687A true CN101553687A (en) | 2009-10-07 |
Family
ID=41157066
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNA2007800408998A Pending CN101553687A (en) | 2006-11-02 | 2007-10-12 | Container for transporting and storing hazardous substances and method for making the container |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN101553687A (en) |
-
2007
- 2007-10-12 CN CNA2007800408998A patent/CN101553687A/en active Pending
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Open date: 20091007 |