CN101546193B - Textile machine system and textile machine - Google Patents

Textile machine system and textile machine Download PDF

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Publication number
CN101546193B
CN101546193B CN200910129545.1A CN200910129545A CN101546193B CN 101546193 B CN101546193 B CN 101546193B CN 200910129545 A CN200910129545 A CN 200910129545A CN 101546193 B CN101546193 B CN 101546193B
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control device
wireless communication
information
fibre machinery
letter
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CN101546193A (en
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正井哲司
林茂
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Murata Machinery Ltd
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Murata Machinery Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/14Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/26Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/32Counting, measuring, recording or registering devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Quality & Reliability (AREA)
  • Selective Calling Equipment (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The present invention provides a textile machine system which eliminates the need to communicate via a host computer and which facilitates rearrangement of frames. An automatic winder system includes a plurality of automatic winders. Each of the automatic winders includes a plurality of yarn winding units, a frame control device, and a ZigBee terminal. The frame control device manages information on the yarn winding unit and controls the yarn winding unit. The ZigBee termina can carry out wireless communication directly with a ZigBee terminal provided in another automatic winder. The frame control device transmits and receives winding information to and from the frame control device provided in another textile machine via wireless communication by the ZigBee terminals.

Description

Textile machine system and fibre machinery
Technical field
The present invention relates to carry out between a plurality of fibre machineries the textile machine system of information communication.
Background technology
Known a kind of fibre machinery of control device that possesses a plurality of fiber treatment unit and control the action of above-mentioned fiber treatment unit in the past.This fibre machinery is such as there being a kind of winder that possesses a plurality of coiling unit etc.The control device of this winder can monitor the current operating condition of each coiling unit or set various yarn treatment conditions.
Conventionally, in factory, be provided with the winder (board) of many above-mentioned this structures and make its running.In this case, when wanting to make a plurality of winders with identical yarn treatment if action or want yarn treatment condition to be unified in the situations such as change, need position that operator arrives each winder by platform change setting, thereby cause operating efficiency to worsen, such operation causes burden to operator.
About this problem, in JP 2006-143388 communique, disclose and a kind ofly can transmit by Local Area Network (LAN) the yarn treatment condition initialization system of the fibre machinery of above-mentioned setting value.
The structure of above-mentioned patent documentation connects the mode of communicating by letter with main control computer by LAN based on each board.Therefore,, when the yarn treatment condition that is set in certain board being set to other board transmission, must send via main control computer.Therefore cannot directly to another board, transmit yarn treatment condition from a board, thereby cause network load increase etc.In addition, in the structure of above-mentioned patent documentation, if main control computer breaks down, cause cannot communicating by letter between whole boards, can produce and have a strong impact on and urgently improvement.
In addition, as described in above-mentioned patent documentation, when connecting each board and main control computer by wired lan, in fiber factory, be difficult to carry out required board configuration exchange.When consequently, meeting is due to configuration interchange fee, cause the throughput rate of factory's integral body to reduce.
On the other hand, also consider that the wired lan of above-mentioned patent documentation is changed to known WLAN carries out communicating by letter between each board and main control computer by wireless mode.But in this case, because other board in fiber factory becomes barrier, affect whole boards and the access point of WLAN and carry out good such topological design of communicating by letter difficulty that becomes, this becomes the reason that produces communication failure.Therefore, the final problem running into equally with wired lan also can similarly produce configuration interchange fee with wired lan time etc.
Summary of the invention
The object of the invention is to provide a kind of textile machine system, thereby can make each fibre machinery via main control computer, directly not communicate, and is easy to carry out the configuration exchange of board.
According to viewpoint of the present invention, a kind of textile machine system of following structure is provided, it has a plurality of fibre machineries.That is, above-mentioned fibre machinery has respectively: at least one fiber treatment unit, control device, wireless communication part.Above-mentioned control device is managed the information of above-mentioned fiber treatment unit, and controls this fiber treatment unit.Above-mentioned wireless communication part is configured to wireless communication standard radio communication that can be according to the rules.The wireless communication part direct wireless communication that above-mentioned wireless communication part can possess with other fibre machinery.The control device that the control device of above-mentioned fibre machinery and other fibre machinery possess, receives and dispatches above-mentioned information by the radio communication based on above-mentioned wireless communication part.
According to this structure, in the facility of a plurality of fibre machineries is set, can build communication system between the fibre machinery of the shape that is easy to connect.Thus, can via main control computer, directly between each control device, not communicate.Therefore, can avoid via main control computer in the situation that fault due to 1 main control computer to cause the situation of the impact that whole system is subject to.And, owing to adopting wireless mode, can be easy to carry out the configuration exchange of fibre machinery.And, therefore because each fibre machinery can intercom each other mutually, can prevent in the situation that the situation that cannot communicate by letter due to electric wave shielding via the specific board of access point of regulation, thereby improve the degree of freedom of board configuration.
In above-mentioned textile machine system, above-mentioned fiber treatment unit is the coiling unit of winding yarn, and above-mentioned information is the coiling information of this coiling unit.
Thus, can between a plurality of fibre machineries, carry out the transmitting-receiving of the coiling information based on radio communication.
In above-mentioned textile machine system, preferred above-mentioned wireless communication part is set to can load and unload with respect to above-mentioned fibre machinery.
Thus, can form as required the state that certain fibre machinery can be communicated by letter with other fibre machinery.Therefore,, such as fibre machinery is set up into the situations such as many from 1, be easy to carry out the change that the board in facility forms.Consequently, construction system more neatly, and can suppress that to be difficult to be configured the throughput rate that exchange causes low due to fibre machinery.
Below preferred in above-mentioned textile machine system, form.That is, above-mentioned a plurality of fibre machinery configuration that is adjacent to each other.First, a control device that fibre machinery possesses, the control device information of this control device management being possessed to other fibre machinery with this fibre machinery adjacency by radio communication sends.Received the control device of this information, together with the information that can utilize information that radio communication receives this to manage with this control device, to another control device, send cumulatively, and this another control device be located at be provided with information is sent to this control device the described fibre machinery of described control device in abutting connection with the fibre machinery of configuration.
Thus, while receiving and sending messages between each fibre machinery, can add the information of each fibre machinery and receive and dispatch, thereby can in textile machine system, collect efficiently above-mentioned information.
Below preferred in above-mentioned textile machine system, form.; at the control device that the fibre machinery that this wireless communication part is set is had, be the information of first control device management; the control device having to other fibre machinery is in the situation of second control device transmission, and can above-mentioned wireless communication part judgement communicate by letter with this second control device.In the time communicating with this second control device, above-mentioned wireless communication part sends the information of above-mentioned first control device management to above-mentioned second control device.In the time cannot communicating with above-mentioned second control device, the control device that above-mentioned wireless communication part possesses with the fibre machinery that is different from above-mentioned second control device i.e. the 3rd control device is communicated by letter.
Thus, though be absorbed in cannot communications status fibre machinery be included in textile machine system, also can skip this fibre machinery and communicate with other fibre machinery.Consequently, such as because board configuration exchange etc. is former thereby cause that electric wave state changes in the situation that, or in the communication function of specific fibre machinery situation about breaking down, also can automatically rebuild communication path.Thereby be easy to carry out the configuration exchange of board, and can prevent the situation because specifically the communication function fault of fibre machinery causes entire system communication to stop.Like this, further improved throughput rate.
In above-mentioned textile machine system, preferably the wireless communication standard of afore mentioned rules is short distance radio communication standards, and can make a plurality of fibre machineries be connected to serially to communicate by letter by above-mentioned wireless communication part.
That is, owing to can carrying out continuously radio communication, therefore in the situation that using short-distance wireless communication, also can be via a plurality of fibre machineries, and communicate with one another in open place.Therefore, in textile machine system, be suitable for adopting above-mentioned formation.
In above-mentioned textile machine system, preferably the wireless communication standard of afore mentioned rules is ZigBee.
That is, the wireless standard that ZigBee can intercom mutually as terminal room, has advantages of that low in energy consumption and transmission range is applicable on a large scale application in facility, is therefore specially adapted to textile machine system.
Another viewpoint according to the present invention, provides the fibre machinery of following formation.That is, this fibre machinery possesses at least one fiber treatment unit.And above-mentioned fibre machinery possesses communication terminal, this communication terminal can directly carry out with respect to other fibre machinery at least any one operation of the sending and receiving of information.
By the fibre machinery of this formation being arranged to many and intercommunication mutually can not communicate via main control computer, thereby can build the communication network between the fibre machinery that is easy to carry out board configuration exchange.
In above-mentioned fibre machinery, above-mentioned fiber treatment unit is coiling unit, the coiling information that above-mentioned information is above-mentioned coiling unit.
Thus, can arrange many possesses the fibre machinery of coiling unit and mutually transmits coiling information.
In above-mentioned fibre machinery, the communication standard of preferred above-mentioned communication terminal is ZigBee.
That is, the wireless standard that ZigBee can intercom mutually as terminal room, has advantages of that low in energy consumption and transmission range is applicable on a large scale application in facility, is therefore specially adapted to the communication network between fibre machinery.
Accompanying drawing explanation
Fig. 1 is the skeleton diagram of facing of the automatic winder that relates to of an embodiment of the present invention.
Fig. 2 is the concept map of the textile machine system that relates to of an embodiment of the present invention.
Fig. 3 is the process flow diagram that mother-child relationship (MCR) that an embodiment of the present invention relates to resets processing.
Embodiment
Below, the preferred embodiment of the present invention is described with reference to the accompanying drawings.
As shown in Figure 1, automatic winder (windet) 60 possesses: a plurality of coiling unit (fiber treatment unit) 16 of board control device (control device) 11, configuration side by side, confession yarn bobbin feedway 52, Automatic doffing devices 51.
For yarn bobbin feedway 52, with respect to each coiling unit 16, along not shown feed path conveyance, supply with for yarn bobbin 21.When in each coiling unit 16, bobbin (package) 30 is completely rolled up, Automatic doffing devices 51 moves to the position of this each coiling unit 16.Then, Automatic doffing devices 51 reclaims the bobbin of this full volume and supplies with bare bobbin.The above-mentioned action for yarn bobbin feedway 52 and Automatic doffing devices 51 is controlled by board control device 11.
Each coiling unit 16 makes the yarn 20 from launching for yarn bobbin 21 carry out transverse movement by the cylinder 41 that traverses and is wound in bobbin, forms bobbin 30.The yarn clearer (yarn quality analyzer) 42 of the thickness of the yarn 20 when coiling unit 16 possesses supervision traveling etc.Yarn clearer 42 is removed the defect of detected yarn 20 when detecting the defect of yarn 20.
Each above-mentioned coiling unit 16 possesses unit controls portion 50.This unit controls portion 50 possesses: not shown Central Processing Unit (CPU), Read Only Memory (ROM), Random Access Memory (RAM), Input and Output (I/O) port.In above-mentioned ROM, store for controlling the control program of each formation (such as the cylinder 41 etc. that traverses) of coiling unit 16.Above-mentioned CPU reads in the control program of storing in ROM above-mentioned RAM and carries out, thereby can control above-mentioned each, forms, and suitably carries out the coiling action of yarn.
The above-mentioned I/O port that each unit controls portion 50 possesses, is connected with above-mentioned board control device 11, can receive and send messages.A plurality of coiling unit 16 unified managements that can possess by 11 pairs of automatic winders 60 of board control device thus.
This board control device 11 possesses: display 13, enter key 14, Universal Serial Bus (USB) port one 5, the ZigBee terminal 12 (wireless communication part, communication terminal) being connected with this USB port 15.Board control device 11 similarly possesses CPU, ROM, RAM, I/O port with unit controls portion 50.Aforementioned display device 13 and enter key 14 are connected with above-mentioned I/O port.Above-mentioned USB port 15 is configured to a part for above-mentioned I/O port.
The I/O port of the unit controls portion 50 that the I/O port of board control device 11 and each coiling unit 16 possess, connects via suitable communication line.Board control device 11 can send various coiling conditions to the unit controls portion 50 of each coiling unit 16, sets this coiling condition.Board control device 11 can, from the unit controls portion 50 of each coiling unit 16, receive the information (coiling status information) relevant to coiling state current in this coiling unit 16.
As above-mentioned coiling condition such as being the coiling amount, bobbin weight of winding speed, the count of yarn, winding tension, bobbin, project relevant with yarn faults etc.As above-mentioned coiling status information, such as be current bobbin diameter, a situation arises for current winding speed, broken end, the detected state of yarn faults etc.
Particularly, operator can show on display 13 that coiling condition sets menu by suitable operating in, and sets coiling condition by enter key 14 input numerical value.Here, the setting value relevant with coiling condition can be specified respectively and send each coiling unit 16, also can send whole coiling unit 16 is unified.
Board control device 11 can show the above-mentioned coiling status information changing at any time in real time in aforementioned display device 13.Board control device 11 can be stored the historical record of coiling status information.For example can on display 13, show the chart of describing yarn faults Frequency along time shaft.Board control device 11 also can opposing connection presence information historical record analysis and calculate statistical information.For example, board control device 11 can calculate each coiling unit 16 winding efficiency, certain during in broken end frequency etc., and the result of calculating is shown on display 13.
Here, in the following description, above-mentioned coiling condition, coiling status information, historical record and statistical information are referred to as to (coiling information).Like this, operator can be set or be browsed by board control device 11 the coiling information of a plurality of coiling unit 16 uniformly, thereby can manage efficiently automatic winder 60.
Above-mentioned ZigBee terminal 12 possesses known USB connector (not shown).By this USB connector is assemblied in to USB port 15, thereby above-mentioned ZigBee terminal 12 is connected with board control device 11.Board control device 11 can pass through this ZigBee terminal 12, receives and dispatches above-mentioned coiling information with the board control device 11 that other automatic winder 60 possesses.And also can be by USB connector is pulled up from above-mentioned USB port 15, thereby above-mentioned ZigBee terminal 12 be taken off from board control device 11.
Below, by the automatic winder system of explanation an embodiment of the invention.Fig. 2 is the concept map that possesses the automatic winder system (textile machine system) 70 of a plurality of above-mentioned automatic winders 60.
As shown in double dot dash line arrow in Fig. 2, in this automatic winder system 70, by a plurality of automatic winders 60, formed the network that can receive and dispatch coiling information.The transmitting-receiving of this coiling information can realize by the radio communication based on ZigBee terminal 12.Here, a plurality of automatic winders 60 shown in Fig. 2 are added for determining the symbol 61,62,63 of each automatic winder.In the following description, according to this symbol, automatic winder is determined to explanation.
Above-mentioned ZigBee terminal 12 can intercom mutually based on ZigBee communication standard.Therefore specific main control computer and access point needn't be set, and just can build (the so-called ad hoc) network that can directly intercom mutually.Therefore, possess between each automatic winder 60 of present embodiment of ZigBee terminal 12, can directly receive and dispatch coiling information by radio communication.
On the other hand, in actual fiber factory, normally a plurality of automatic winders 60 are configured side by side as shown in Figure 2.For example, and in possessing the factory of tens of board scales, in the situation that board spacing is about 2m, the distance that the board on Fig. 2 paper is longitudinal arranges space can surpass 100m.Therefore, for example, when arranging at board while carrying out direct wireless communication between the automatic winder 60 that end, space and opposition side end arrange, can there is the situation that electric wave is difficult to there is effect spread in open place or is become barrier by the board of intermediate configurations.Consequently, from electric wave state aspect, see sometimes difficult communication.
In this enforcement, consider this point, the ZigBee terminal 12 that each automatic winder 60 is possessed has information relay function, can receive and send messages via a plurality of automatic winders 60.Particularly, the ZigBee terminal 12 that each automatic winder 60 possesses, as so-called router (ZigBee Router) the performance function that possesses data relay function.Here, sometimes will there is this ZigBee terminal 12 as the automatic winder 60 of the ZigBee terminal 12 of router referred to as " router terminal " in the following description.
Thus, even between cannot the automatic winder 60 (board) of direct communication due to electric wave state, also can carry out relaying by other automatic winder 60 and receive and dispatch coiling information.And, owing to can utilizing as mentioned above a plurality of board relayings to intercom mutually, thereby can independently make whole boards add simply cordless communication network with collocation method and the allocation position of board.Thus, can carry out easily the operations such as configuration exchange of board.And due to not via main control computer communication, thereby can avoid the fault that causes whole network to be shut down due to main control computer fault.
Action when then, the network of this automatic winder system 70 of explanation is debugged.
In the network of ZigBee, by the terminal that is called telegon (ZigBee Coordinator), carry out the debugging of network.In network, only there is a this telegon, as the terminal of carrying out network control.Telegon also possesses the function as above-mentioned router.In the present embodiment, can in advance specific automatic winder 60 (being accurately the ZigBee terminal 12 that this automatic winder 60 possesses) be set as to telegon, the debugging of carrying out network by this automatic winder 60 is processed.
This telegon is specified and starts network being called as the discre value of Personal Area Network (PAN) ID.Can recognition network by this PAN ID, each router terminal is specified above-mentioned PAN ID and is connected to the network, thereby can participate in required network.
But, for carrying out the specific automatic winder 60 of this coordinator function, when not having due to installation's power source to connect or ZigBee terminal 12 such as breaks down at former thereby the state in communicating by letter, cannot debug the network of automatic winder system 70.Consider this respect, in the automatic winder system 70 of present embodiment, in the time cannot communicating by letter as the automatic winder 60 of telegon, can as telegon, be replaced by other automatic winder 60.
Concrete situation is as follows.For example automatic winder 61 is appointed as to telegon, automatic winder 62 is appointed as to standby telegon.Automatic winder 61 is distributed to the first discre value, automatic winder 62 is distributed to the second discre value.In the contained whole automatic winders 60 of this automatic winder system 70, the storage of the PAN ID using above-mentioned the first discre value as the first priority picks in advance, and the storage of the PAN ID using above-mentioned the second discre value as the second priority picks.
In the above-described configuration, when each contained automatic winder 60 of automatic winder system 70 switches on power, as the automatic winder 61 of telegon, the first discre value is appointed as to PAN ID, the network of debugging ZigBee.That is, debugging the first priority picks's network.
As other automatic winder 60 of router, whether monitoring network starts.If detect to be stored as the first discre value of the first priority picks as the network of PAN ID starting, add this network.
Below, the action using explanation when the automatic winder 61 of telegon fails to start network due to failure and other reasons.As the automatic winder 62 of standby telegon, in the stipulated time after switching on power, monitor whether take the network that the first discre value is PAN ID exists.Automatic winder 62, when detecting in official hour while take the network that the first discre value is PAN ID, adds this network as common router.
And when failing above-mentioned network to be detected in official hour, by the automatic winder 62 as backup coordinator, debugging is appointed as the second discre value on the network of PAN ID.That is, debugging the second priority picks's network.As other automatic winder 60 of router, in the situation that the first priority picks's network do not detected, only detect the second priority picks's network, add this second priority picks's network.Therefore like this, there is automatic winder 62 in the backup that is used as the automatic winder 61 of telegon by conduct, debugging network reliably.
Below, the action while causing electric wave state variation due to the configuration exchange of board or part automatic winder from network disengaging etc. is described.
As mentioned above, each router terminal can communicate via a plurality of other router terminals.And, at first by telegon debugging network.Therefore, first each router terminal attempts being connected with telegon, due to electric wave distance limit etc. is former thereby cannot with the router terminal of telegon direct communication, via adding other router terminal of network to add this network.
Therefore, the network of the automatic winder system 70 of present embodiment, tree-shaped in conceptive formation centered by telegon.In the following description, when being based on certain router terminal, when the machine in other router terminal with this router terminal direct communication is communicated by letter with telegon via router terminal be called " machine tool ", the router terminal of communicating by letter with telegon via the machine is called to " handset ".
In the network of this structure, at the corresponding machine tool of certain router terminal, from network, depart from and cannot communicate by letter time, can cause this router terminal and all cannot be connected to the network via the handset of this router terminal communication.This situation is known is for example the situation as automatic winder 60 power-offs of machine tool, and situation about breaking down as the ZigBee terminal 12 that the automatic winder 60 of machine tool has etc.And, in the situation that cause communicating by letter with machine tool bad because place-exchange of board etc. causes electric wave state variation, also likely there is above-mentioned this problem.In this case, must be at every turn again to network debug or reset mother-child relationship (MCR), thereby cause operator's workload to increase, and reduced the throughput rate of factory's integral body.
Consider this respect, in the automatic winder system 70 of present embodiment, be configured to and can automatically to mother-child relationship (MCR), reset.Below, with reference to resetting of this mother-child relationship (MCR) of flowchart text shown in Fig. 3.The mother-child relationship (MCR) of carrying out when the router terminal of network that Fig. 3 represents to be subordinated to the automatic winder system 70 of present embodiment sends coiling information resets the flow process of handling procedure.
Router terminal, before sending coiling information, attempts communicating by letter with machine tool (step S101).Whether well whether this router terminal investigation has the content from response and the response of machine tool, thereby judge communication (step S102).In the time carrying out good communication with machine tool, as long as maintain network, therefore needn't process and process ends especially, this coiling information is sent to above-mentioned machine tool.
In the step S102 at Fig. 3, be judged as and communicate by letter with machine tool when bad, investigate self subordinate and whether have handset (step S103).When there is handset, make this handset disengaging self subordinate's processing (step S104).
After above-mentioned processing finishes, router terminal departs from (step S105) from the subordinate of machine tool, and the machine tool of retrieving novel also adds its subordinate (step S106).Then new machine tool is sent to above-mentioned coiling information.
Here, the processing of the next omission step of the situation S104 that can communicate by letter in handset, can make the machine subordinate's handset join together the subordinate of new machine tool.Yet, the situation (step S102) that cannot communicate by letter with current machine tool, this causes what electric wave state variation produced because configuration exchange waits often.Therefore, by making the handset that self subordinate exists depart from and again retrieve separately machine tool, thereby can reconstitute network with optimal path.And the handset departing from the processing of step S104, similarly retrieves machine tool according to the flow process of Fig. 3 with above-mentioned situation.
Like this, because the network of the automatic winder system 70 of present embodiment has self-perfection and self-regeneration function, so even if operator does not communicate the setting in path especially, also can remain cordless communication network in good condition.
In the automatic winder system 70 of present embodiment, can between automatic winder 60, send cumulatively coiling information.Particularly, after certain automatic winder 60 receives the coiling information of other automatic winder 60, when the automatic winder 60 to another adjacency sends this coiling information, the coiling information of self-management can be additional to above-mentioned coiling information and send.
Therefore, when receiving and dispatching, can add up-to-date information between each automatic winder 60, therefore can automatically carry out collection and/or the renewal of information, and have up-to-date information each other.Thus, needn't setting example information be carried out to centralized management as devices such as central servers, can, between the contained automatic winder 60 of automatic winder system 70, realize efficiently the total of coiling information.But, if using the automatic winder of at least one 60 as centralized management device, also can the information of the automatic winder 60 that can communicate to connect be managed concentratedly at ad-hoc location.
The automatic winder system 70 of present embodiment, forms cordless communication network as mentioned above, can between automatic winder 60, receive and dispatch above-mentioned coiling information, thereby is easy to realize the management of factory's integral body.
Particularly, by a plurality of automatic winders 60 are sent to identical coiling condition, thereby can unify to set this coiling condition.And, by the transmitting-receiving of above-mentioned coiling information, can, on the display 13 of automatic winder 60 arbitrarily, suitably monitor coiling status information and the statistical information of whole boards.Therefore, operator can arrive the setting position of automatic winder 63 of generation problem and the demonstration of the display 13 of automatic winder 60 by one's side, and the information such as bobbin formation efficiency reduction of X the coiling unit 16 possessing such as automatic winder 63 are confirmed.
As mentioned above, the automatic winder system 70 of present embodiment possesses a plurality of automatic winders 60.Each automatic winder 60 possesses respectively: a plurality of coiling unit 16, board control device 11, ZigBee terminal 12.Board control device 11 is managed the coiling information of above-mentioned coiling unit 16 and controls this coiling unit 16.ZigBee terminal 12 can wireless communication standard according to the rules be that ZigBee carrys out radio communication.The ZigBee terminal 12 that ZigBee terminal 12 can possess with other automatic winder 60 is radio communication directly.Board control device 11 and the board control device 11 that other automatic winder 60 possesses, receive and dispatch coiling information by the radio communication based on ZigBee terminal 12.
By this, form, in the facility of automatic winder 60 is set, be easy to build communication system between the automatic winder of series connection shape.Thus, needn't via main control computer, can make board control device 11 directly communicate each other.Therefore, avoid the fault due to a main control computer via main control computer in the situation that to cause the affected situation of whole system.And, owing to adopting wireless mode to be easy to, carry out the configuration exchange of automatic winder 60.And, because each automatic winder 60 can intercom mutually, thereby can prevent in the situation that the problem that cannot communicate by letter because of electric wave shielding via the specific board of access point of regulation can be carried out the configuration exchange of automatic winder 60 flexiblely.
In the automatic winder system 70 of present embodiment, automatic winder 60 possesses a plurality of coiling unit 16.The coiling information of the board control device 11 of automatic winder 60 and the board control device of other automatic winder 60 11 transmitting-receiving coiling unit 16.
Like this, can between a plurality of automatic winders 60, by radio communication, receive and dispatch coiling information.
In the automatic winder system 70 of present embodiment, ZigBee terminal 12 is set as can loading and unloading with respect to automatic winder 60.
Thus, can obtain as required the state that certain automatic winder 60 can be communicated by letter with other automatic winder 60.Therefore,, such as the situation such as when automatic winder 60 is set up as many from 1, be easy to carry out the change that the board in facility forms.Consequently, constructing system more neatly, and can suppress to reduce due to the throughput rate that configuration exchange difficulty causes.
In the automatic winder system 70 of present embodiment, a plurality of automatic winders 60 are adjacent to each other and configure side by side, can communicate as follows.That is, the board control device 11 that first 1 automatic winder 60 possesses is by the information of these board control device 11 management, and the board control device 11 possessing to other automatic winder 60 with these automatic winder 60 adjacency by radio communication sends.Receive the board control device 11 of this information, together with the information that can utilize information that radio communication receives this to manage with this board control device 11, to another control device, send cumulatively, and this another control device is located at and is provided with information is sent to the above-mentioned automatic winder 60 of this board control device 11 in abutting connection with the automatic winder 60 of configuration.
Thus, when receiving and sending messages between each automatic winder 60, can add the information of each automatic winder 60 and receive and dispatch, thereby can in automatic winder system 70, collect efficiently above-mentioned information.
The automatic winder system 70 of present embodiment is constructed as follows.; for example be arranged at the ZigBee terminal 12 of automatic winder 61; the coiling information of board control device 11 management that this automatic winder 61 is possessed; in situation about sending to the board control device 11 of another automatic winder 62, can judgement communicate (step S102) with the board control device 11 of this automatic winder 62.The ZigBee terminal 12 of automatic winder 61, in the time communicating by letter with the board control device 11 of automatic winder 62, by the coiling information of the board control device of automatic winder 61 11 management, to board control device 11 transmissions of automatic winder 62.The ZigBee terminal 12 of automatic winder 61, in the time cannot communicating by letter with the board control device 11 of above-mentioned automatic winder 62, the board control device (the board control device 11 that for example automatic winder 63 has) that retrieval (step S106) automatic winder different from it has, and communicate with this board control device 11.
Like this, even the in the situation that of containing the automatic winder 60 that cannot communicate (being automatic winder 62) in above-mentioned example in automatic winder system 70, also can skip this automatic winder 60 and communicate with other automatic winder 60.Consequently, in the situation that cause electric wave state variation such as the configuration exchange due to automatic winder 60 etc., or in the communication function of specific automatic winder 60 situation about breaking down, also can automatically rebuild communication path.Thereby be more easy to carry out the configuration exchange of automatic winder 60, and can prevent from causing due to the communication function fault of specific automatic winder 60 fault that system stops really.Further improved thus throughput rate.
In the automatic winder system 70 of present embodiment, each automatic winder 60 possesses respectively the ZigBee terminal 12 as wireless communication standard by ZigBee.This ZigBee standard is short distance radio communication standards, a plurality of automatic winders 60 can be connected communicatedly by ZigBee terminal 12 continuously.
This ZigBee terminal 12 has advantages of that mutual signal post needs low in energy consumption and applies in the applicable facility on a large scale of transmission range, and owing to being suitable for intercommunication mutually in large area place via a plurality of fibre machineries.Therefore be specially adapted to automatic winder system 70.
The automatic winder 60 of present embodiment possesses a plurality of coiling unit 16, and possess can be directly to the wind the line ZigBee terminal 12 of at least any one operation of sending and receiving of information of other automatic winder 60.
By a plurality of automatic winders 60 with this structure are set, it is intercomed mutually, can via main control computer, not communicate, thus and the communication network that builds 60 of automatic winders being easy to exchange configuration.
Above, the preferred embodiment of the present invention has been described, but above-mentioned configuration example is as also changed as follows.
As an example of above-mentioned coiling information, the information beyond above-mentioned can certainly be communicated at automatic winder.In addition, also can be configured to: the communication of a part for the information that only winds the line, and do not carry out other communication.Such as changing in only the wind the line modes such as communication of information of 60 of automatic winders.
For yarn bobbin feedway 52 and Automatic doffing devices 51, can omit or change.For example, can replace by supplying with the formation of yarn bobbin 21 for yarn bobbin feedway 52, and change to the formation that the bobbin supply apparatus of yarn storehouse formula is set at the front surface of each coiling unit 16.
Wireless communication standard is not limited to ZigBee, such as changing to other the wireless communication standard such as Bluetooth.But in Bluetooth mode, be called slave terminal can with network in only exist the terminal that is called main frame of to intercom mutually, but between each slave, cannot intercom mutually.In Bluetooth mode, the slave quantity that can be connected with a main frame terminates in 7 and negligible amounts, and is also restricted on communication distance, is therefore not suitable for applying in the communication between a plurality of boards in the large area spaces such as fiber factory.Therefore, in fiber factory, build the in the situation that of communication between board, from the dirigibility of expansion and change and overcome and the performance such as block and ZigBee particularly preferably.
ZigBee terminal 12 is not limited to USB port 15, for example, can change to the formation being connected with wired lan port.
In addition, can replace ZigBee terminal 12 and automatic winder 60 removably to form and adopt not removably mode.But from extendability and dirigibility angle, preferably ZigBee terminal 12 can be loaded and unloaded with respect to automatic winder 60.
The installation site of ZigBee terminal 12 is not limited to position shown in Fig. 1 or Fig. 2, for example, can be configured at the upper surface of board control device 11 or be built in board control device 11.
The flow process of Fig. 3 can replace the formation of carrying out when the information of transmission and change to the formation of for example regularly carrying out.
In the above description, the automatic winder 60 of take as telegon is as 2 (1 of master coordinator, 1 of backup coordinator) are for example is illustrated, but the not restriction of the quantity of backup coordinator.The setting position of telegon is not particularly limited, and any one automatic winder 60 can be set as to telegon.
The formation that can replace specifying in advance telegon, makes and change to the formation that for example automatic winder of initial start dynamically plays a role as telegon in automatic winder system.
Fibre machinery is not limited to automatic winder, for example, can be also the spinning machine with at least one spinning unit.Now, the transmitting-receiving spinning information relevant with each spinning unit between this spinning machine and Other spinning machines.
Be not limited to communicate between board of the same race, for example, also can build the textile machine system that comprises a plurality of automatic winders and a plurality of spinning machines.Adopt this formation, can the process forming from spinning to bobbin, realize coherent information management.

Claims (12)

1. a textile machine system, is characterized in that, possesses a plurality of fibre machineries, and described fibre machinery possesses respectively:
A plurality of fiber treatment unit;
Control device, it manages the information of described fiber treatment unit, and controls this fiber treatment unit;
Wireless communication part, the wireless communication standard radio communication that it can be according to the rules,
Wherein, the wireless communication part direct wireless communication that described wireless communication part can possess with other fibre machinery,
The control device that the control device of described fibre machinery and other fibre machinery have, utilizes the radio communication of described wireless communication part to receive and dispatch described information, thereby via main control computer, directly between each control device, does not communicate,
Described fiber treatment unit is the coiling unit of winding yarn,
Described information is the coiling information of this coiling unit.
2. textile machine system according to claim 1, is characterized in that, described wireless communication part is set to can load and unload with respect to described fibre machinery.
3. textile machine system according to claim 1, is characterized in that,
The configuration that is adjacent to each other of described a plurality of fibre machinery,
A control device that fibre machinery possesses, the control device that utilizes radio communication that the information of this control device management is possessed to other fibre machinery with this fibre machinery adjacency sends,
Received the control device of this information, to another control device, sent cumulatively together with the information that can utilize information that radio communication receives this to manage with this control device,
And this another control device be located at be provided with by information send to this control device described control device described fibre machinery in abutting connection with configuration fibre machinery.
4. textile machine system according to claim 2, is characterized in that,
The configuration that is adjacent to each other of described a plurality of fibre machinery,
A control device that fibre machinery possesses, the control device that utilizes radio communication that the information of this control device management is possessed to other fibre machinery with this fibre machinery adjacency sends,
Received the control device of this information, to another control device, sent cumulatively together with the information that can utilize information that radio communication receives this to manage with this control device,
And this another control device be located at be provided with by information send to this control device described control device described fibre machinery in abutting connection with configuration fibre machinery.
5. textile machine system according to claim 1, is characterized in that,
At the control device that the fibre machinery that is provided with this wireless communication part is possessed, be the information of first control device management, the control device possessing to other fibre machinery is in the situation of second control device transmission, can described wireless communication part judgement communicate by letter with this second control device
Can be when this second control device is communicated by letter, described wireless communication part sends the information of described first control device management to described second control device,
In the time cannot communicating by letter with described second control device, the control device that described wireless communication part possesses with the fibre machinery different from described second control device i.e. the 3rd control device is communicated by letter.
6. textile machine system according to claim 2, is characterized in that,
At the control device that the fibre machinery that is provided with this wireless communication part is possessed, be the information of first control device management, the control device possessing to other fibre machinery is in the situation of second control device transmission, can described wireless communication part judgement communicate by letter with this second control device
Can be when this second control device is communicated by letter, described wireless communication part sends the information of described first control device management to described second control device,
In the time cannot communicating by letter with described second control device, the control device that described wireless communication part possesses with the fibre machinery different from described second control device i.e. the 3rd control device is communicated by letter.
7. textile machine system according to claim 3, is characterized in that,
At the control device that the fibre machinery that is provided with this wireless communication part is possessed, be the information of first control device management, the control device possessing to other fibre machinery is in the situation of second control device transmission, can described wireless communication part judgement communicate by letter with this second control device
Can be when this second control device is communicated by letter, described wireless communication part sends the information of described first control device management to described second control device,
In the time cannot communicating by letter with described second control device, the control device that described wireless communication part possesses with the fibre machinery different from described second control device i.e. the 3rd control device is communicated by letter.
8. textile machine system according to claim 4, is characterized in that,
At the control device that the fibre machinery that is provided with this wireless communication part is possessed, be the information of first control device management, the control device possessing to other fibre machinery is in the situation of second control device transmission, can described wireless communication part judgement communicate by letter with this second control device
Can be when this second control device is communicated by letter, described wireless communication part sends the information of described first control device management to described second control device,
In the time cannot communicating by letter with described second control device, the control device that described wireless communication part possesses with the fibre machinery different from described second control device i.e. the 3rd control device is communicated by letter.
9. textile machine system according to claim 1, is characterized in that,
The wireless communication standard of described regulation is short distance radio communication standards, and can make a plurality of fibre machineries be connected to serially to communicate by letter by described wireless communication part.
10. textile machine system according to claim 3, is characterized in that,
The wireless communication standard of described regulation is short distance radio communication standards, and can make a plurality of fibre machineries be connected to serially to communicate by letter by described wireless communication part.
11. textile machine systems according to claim 4, is characterized in that,
The wireless communication standard of described regulation is short distance radio communication standards, and can make a plurality of fibre machineries be connected to serially to communicate by letter by described wireless communication part.
12. textile machine systems according to claim 1, is characterized in that,
The wireless communication standard of described regulation is ZigBee.
CN200910129545.1A 2008-03-28 2009-03-26 Textile machine system and textile machine Active CN101546193B (en)

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