CN101545940A - DC-DC converter fault diagnosis method for pure electric automobile - Google Patents

DC-DC converter fault diagnosis method for pure electric automobile Download PDF

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Publication number
CN101545940A
CN101545940A CN200910136571A CN200910136571A CN101545940A CN 101545940 A CN101545940 A CN 101545940A CN 200910136571 A CN200910136571 A CN 200910136571A CN 200910136571 A CN200910136571 A CN 200910136571A CN 101545940 A CN101545940 A CN 101545940A
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China
Prior art keywords
converter
value
voltage
fault
battery
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CN200910136571A
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Chinese (zh)
Inventor
刘小飞
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Priority to CN200910136571A priority Critical patent/CN101545940A/en
Publication of CN101545940A publication Critical patent/CN101545940A/en
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  • Dc-Dc Converters (AREA)

Abstract

The invention discloses a DC-DC converter fault diagnosis method for pure electric automobile. The DC-DC converter is diagnosed if there has some fault according to corresponding parameter state as output voltage value, voltage of low voltage battery and loaded current value of whole automobile; output voltage target control value of DC-DC converter is set according to environment temperature, and maximum error of the actual output voltage and target voltage control value is set; when actual voltage value of filtered low voltage 12V battery is higher than sum of set maximum error and target control value, and DC-DC converter is in working state, it is considered that fault occurs in DC-DC converter output voltage control logic. The fault diagnosis method of the invention can quickly and effectively detect possible fault, thereby provides better protection for DC-DC converter.

Description

A kind of method for diagnosing faults of pure electric automobile DC-DC converter
Technical field
The invention belongs to the Control of Electric Vehicles field,, realize management, make the work that the electric automobile middle low-pressure system is stable, reliable, safe electric automobile mesohigh battery and A-battery by to current/direct-current conversion device control.
Background technology
Along with The development in society and economy, the energy and environmental issue that the traditional combustion engine automobile is brought cause the concern of countries in the world gradually.Because world petroleum resource is deficient day by day, and emission of automobile wastes and the environmental pollution that causes, both at home and abroad motor corporation all at the demand of effort new forms of energy as power source, but, had an optimistic view of by the various countries expert as the pure electric automobile of main source of energy with high performance battery with regard to present technology.Certainly, China also will develop the importance of pure electric automobile as the national energy strategy, and classify national 863 Program main project as.
For pure electric automobile, high-tension battery is unique power source of car load.Under the electric automobile operating condition, car load electrical equipment electricity consumption power supply and low tension battery charge power supply all need be realized by the DC-DC converter.So for hybrid vehicle, the effect of DC-DC converter is exactly:
Power to low pressure 12V electrical system from high-voltage electric system;
Give low pressure 12V battery charge;
Adjustment, control electrical system voltage status;
The Fault Identification in the DC-DC converter and the transmission of failure message;
Satisfy the demand for control of whole-control system hardware and software.
For orthodox car, the car load electrical equipment of pure electric automobile has increased a lot, under some limiting case; load current that might car load has exceeded scope; in order to protect the DC-DC converter, added a fuse in its outside, but such protection is nowhere near.
Summary of the invention
In order to protect the DC-DC converter; the invention discloses a kind of method for diagnosing faults of pure electric automobile DC-DC converter; judge by state relevant parameter; whether diagnosis DC-DC converter breaks down, and described relevant parameter comprises: output voltage values, A-battery voltage and carload current value.According to environment temperature DC-DC converter output voltage target control value is set, and the actual output voltage maximum error value between the voltage target controlling value therewith, when maximum error value and the target control value sum of the low pressure 12V battery actual voltage value that passes through filtering greater than setting, and the DC-DC converter is in work enabled state following time again, just thinks that having fault in DC-DC converter output voltage steering logic takes place.
Further, be lower than the A-battery fault trigger voltage value of setting when the A-battery virtual voltage, and the electric real load current value of the car load electric load current fault of the car load trigger current value that is lower than setting, and the DC-DC converter just thinks that having fault in the DC-DC converter charging control takes place when being in the work enabled state.
Further, when DC-DC converter condition of work hardware judged result and software controlling strategies enable the result of decision when inconsistent, just think that DC-DC converter duty is in non-good situations.
The invention also discloses a kind of control method that enables of pure electric automobile DC-DC converter, by judgement to each input parameter state, whether decision-making DC-DC converter work enabled state and DC-DC control logic module are ready to closed condition, and described input parameter comprises: high-tension battery connection status signal, maximum discharge power and the high-tension battery state-of-charge of allowing of high-tension battery.
Further, under motor stall operating mode, allow discharge power to be higher than the suitable maximum discharge power of high-tension battery when the high-tension battery of high-tension battery controller decision-making is maximum, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
Further, when the state-of-charge of high-tension battery state-of-charge above the suitable work of high-tension battery, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
Further, described input parameter also comprises master controller control strategy turn-off request signal, if entire car controller is not requested to turn-off all control strategies, the DC-DC converter is only and can be enabled.
Further, described input parameter comprises that also the DC-DC converter turn-offs request signal in the integrated vehicle control tactics fault management submodule, if integrated vehicle control tactics fault management submodule is not asked DC-DC converter work cut-off signals, the DC-DC converter is only and can be enabled.
Further, when DC-DC converter duty is not enabled, just think that all set corresponding all steering logics of entire car controller of DC-DC converter are turned off request.
Adopt method for diagnosing faults disclosed in this invention, can fast and effeciently detect the fault that may occur, thereby realize protection better the DC-DC converter.
Description of drawings
Fig. 1: DC-DC converter and system's johning knot composition;
Fig. 2: the DC-DC converter enables control flow chart;
Fig. 3: DC-DC converter Troubleshooting Flowchart.
Embodiment
Fig. 1 mainly illustrates the relation of pure electric automobile high-voltage electric system, low-voltage electric system and DC-DC converter, has also reflected the system architecture that pure electric automobile is basic.The high-voltage electric system loop of pure electric automobile mainly is made up of motor, inverter and high-tension battery, and the effect of inverter is to realize conversion mutually between three-phase electricity and direct current.The low-voltage electrical loop mainly comprises the various electronic load on accumulator, the pure electric automobile.It is used for the car load electrical loads that the effect of DC-DC converter is exactly that 250 volts of high-voltage electric system with pure electric automobile are converted to 12 volts of low-voltage electric systems.In order to improve car load electrical system efficient, fully the unique energy source of car load there is individual best management, the DC-DC converter here needs entire car controller that it is controlled.
The DC-DC of being converter shown in Figure 2 enables the control strategy process flow diagram, and the input parameter that this strategy needs comprises:
◆ master controller control strategy turn-off request signal;
◆ high-tension battery connection status signal;
◆ the maximum discharge power that allows of high-tension battery;
◆ high-tension battery state-of-charge SOC (State Of Charge);
◆ DC-DC converter self hardware logic failure judgement signal;
◆ integrated vehicle control tactics fault management submodule DC-DC converter turn-offs request signal.
If entire car controller is not requested to turn-off all control strategies, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
If integrated vehicle control tactics fault management submodule is not asked DC-DC converter work cut-off signals, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
If high-tension battery connection status signal is in connection status, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
Under pure electric automobile motor stall operating mode, if the maximum discharge power of the battery of high-tension battery controller decision-making is higher than the maximum discharge power that high-tension battery is fit to, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
According to high-tension battery state-of-charge decision-making DC-DC converter enabled state, if the high-tension battery state-of-charge surpasses the state-of-charge that high-tension battery is fit to work, the DC-DC converter can be enabled, otherwise the DC-DC converter can not be enabled.
If DC-DC converter duty is not enabled, the DC-DC converter just can be considered to all set corresponding all steering logics of entire car controller and be turned off request so.
Shown in Figure 3 is the DC-DC diagnostic flow chart.
The first, DC-DC converter output voltage desired value is an adjustment controlling value according to environment temperature, can set certain actual output voltage maximum error value of target control voltage therewith.If the low pressure 12V battery actual voltage value of process filtering is greater than maximum error and the target control value sum set, and the DC-DC converter is in again under the work enabled state, so just can think that having fault in DC-DC converter output voltage steering logic takes place.
Second, if the A-battery virtual voltage is lower than the A-battery fault trigger voltage value of setting, and the electric real load current value of the car load electric load current fault of the car load trigger current value that is lower than setting, and the DC-DC converter is in the work enabled state, so just can think that having fault in the DC-DC converter charging control takes place.
The 3rd, if DC-DC converter condition of work hardware judged result and software controlling strategies enable the result of decision when inconsistent, just can think that DC-DC converter duty is in non-good situations.
At last, if the above any fault through trembling the resilience decision-making in the past is judged out, DC-DC converter control strategy will be determined to have in the DC-DC converter fault and be taken place so.

Claims (4)

1, a kind of method for diagnosing faults of pure electric automobile DC-DC converter, it is characterized in that, judge by the state to relevant parameter whether diagnosis DC-DC converter breaks down, described relevant parameter comprises: output voltage values, A-battery voltage and carload current value.
2, method for diagnosing faults according to claim 1, it is characterized in that, according to environment temperature DC-DC converter output voltage target control value is set, and the actual output voltage maximum error value between the voltage target controlling value therewith, when maximum error value and the target control value sum of the low pressure 12V battery actual voltage value that passes through filtering greater than setting, and the DC-DC converter is in work enabled state following time again, just thinks that having fault in DC-DC converter output voltage steering logic takes place.
3, method for diagnosing faults according to claim 1 and 2, it is characterized in that, be lower than the A-battery fault trigger voltage value of setting when the A-battery virtual voltage, and the electric real load current value of the car load electric load current fault of the car load trigger current value that is lower than setting, and the DC-DC converter just thinks that having fault in the DC-DC converter charging control takes place when being in the work enabled state.
4, according to each described method for diagnosing faults of claim 1-3, it is characterized in that, when DC-DC converter condition of work hardware judged result and software controlling strategies enable the result of decision when inconsistent, just think that DC-DC converter duty is in non-good situations.
CN200910136571A 2009-05-08 2009-05-08 DC-DC converter fault diagnosis method for pure electric automobile Pending CN101545940A (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916107A (en) * 2010-08-11 2010-12-15 奇瑞汽车股份有限公司 Control method and control device for fault diagnosis and treatment of electric automobile
CN102621502A (en) * 2012-03-29 2012-08-01 首都师范大学 Fault monitoring and forecasting method of direct current (DC)-direct current (DC) power source system
CN103138563A (en) * 2013-02-01 2013-06-05 深圳市五洲龙汽车有限公司 Control method and control system of direct current-direct current conversion unit
CN103241136A (en) * 2013-04-27 2013-08-14 深圳市汇川技术股份有限公司 Driving control circuit for low-voltage electric vehicle
CN103454543A (en) * 2013-09-25 2013-12-18 奇瑞汽车股份有限公司 Method for diagnosing faults of bidirectional DC-DC converter
CN103841717A (en) * 2012-11-21 2014-06-04 赵元雷 Pure electric vehicle DC-DC system indicating lamp formed by transforming fuel-powered vehicle charge lamp
CN104092365A (en) * 2010-12-29 2014-10-08 上海汽车集团股份有限公司 Enabling control method of direct-current high-voltage and low-voltage converter and voltage outputting control method
CN106019168A (en) * 2016-05-10 2016-10-12 清华大学 Testing system for DC-DC converter of fuel cell vehicle
CN108398608A (en) * 2018-02-01 2018-08-14 阿尔特汽车技术股份有限公司 A kind of electric vehicle DCDC off-line test methods based on entire car controller
CN109001585A (en) * 2017-06-07 2018-12-14 现代自动车株式会社 System and method for diagnosing battery connection status
CN109398093A (en) * 2018-12-07 2019-03-01 安徽华菱汽车有限公司 A kind of control method of electronic radiator fan, system, device and pure electric vehicle
CN112721641A (en) * 2020-12-17 2021-04-30 联合汽车电子有限公司 Fault diagnosis method and fault diagnosis device for automobile voltage converter
CN113783243A (en) * 2021-07-26 2021-12-10 岚图汽车科技有限公司 Low-voltage storage battery charging circuit and fault detection method thereof
CN113805097A (en) * 2020-06-17 2021-12-17 广州汽车集团股份有限公司 DC/DC broken line detection method and device, controller and automobile
CN114167191A (en) * 2021-12-16 2022-03-11 深圳市道通科技股份有限公司 Automobile power converter detection method and system and computer equipment
CN114442597A (en) * 2022-01-29 2022-05-06 中国第一汽车股份有限公司 Voltage conversion controller test method, device, system, equipment and storage medium
WO2023160412A1 (en) * 2022-02-22 2023-08-31 北京车和家汽车科技有限公司 Vehicle-mounted direct-current to direct-current converter state identification method and apparatus, device, and medium

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916107A (en) * 2010-08-11 2010-12-15 奇瑞汽车股份有限公司 Control method and control device for fault diagnosis and treatment of electric automobile
CN104092365A (en) * 2010-12-29 2014-10-08 上海汽车集团股份有限公司 Enabling control method of direct-current high-voltage and low-voltage converter and voltage outputting control method
CN104092365B (en) * 2010-12-29 2017-08-25 上海汽车集团股份有限公司 The enable control method and output voltage control method of direct current converter
CN102621502B (en) * 2012-03-29 2016-09-14 首都师范大学 A kind of DC-DC power source system failure monitoring and Forecasting Methodology
CN102621502A (en) * 2012-03-29 2012-08-01 首都师范大学 Fault monitoring and forecasting method of direct current (DC)-direct current (DC) power source system
CN103841717A (en) * 2012-11-21 2014-06-04 赵元雷 Pure electric vehicle DC-DC system indicating lamp formed by transforming fuel-powered vehicle charge lamp
CN103138563A (en) * 2013-02-01 2013-06-05 深圳市五洲龙汽车有限公司 Control method and control system of direct current-direct current conversion unit
CN103138563B (en) * 2013-02-01 2018-11-20 深圳市五洲龙汽车有限公司 The control method and control system of direct current-direct current conversion unit
CN103241136A (en) * 2013-04-27 2013-08-14 深圳市汇川技术股份有限公司 Driving control circuit for low-voltage electric vehicle
CN103241136B (en) * 2013-04-27 2015-08-12 深圳市汇川技术股份有限公司 Low-voltage electromobile Drive and Control Circuit
CN103454543A (en) * 2013-09-25 2013-12-18 奇瑞汽车股份有限公司 Method for diagnosing faults of bidirectional DC-DC converter
CN103454543B (en) * 2013-09-25 2016-03-16 奇瑞汽车股份有限公司 A kind of method for diagnosing faults of bi-directional DC-DC converter
CN106019168A (en) * 2016-05-10 2016-10-12 清华大学 Testing system for DC-DC converter of fuel cell vehicle
CN109001585B (en) * 2017-06-07 2022-06-24 现代自动车株式会社 System and method for diagnosing battery connection state
CN109001585A (en) * 2017-06-07 2018-12-14 现代自动车株式会社 System and method for diagnosing battery connection status
CN108398608A (en) * 2018-02-01 2018-08-14 阿尔特汽车技术股份有限公司 A kind of electric vehicle DCDC off-line test methods based on entire car controller
CN109398093A (en) * 2018-12-07 2019-03-01 安徽华菱汽车有限公司 A kind of control method of electronic radiator fan, system, device and pure electric vehicle
CN109398093B (en) * 2018-12-07 2023-08-15 安徽华菱汽车有限公司 Control method, system and device of electronic cooling fan and pure electric vehicle
CN113805097A (en) * 2020-06-17 2021-12-17 广州汽车集团股份有限公司 DC/DC broken line detection method and device, controller and automobile
CN112721641A (en) * 2020-12-17 2021-04-30 联合汽车电子有限公司 Fault diagnosis method and fault diagnosis device for automobile voltage converter
CN113783243A (en) * 2021-07-26 2021-12-10 岚图汽车科技有限公司 Low-voltage storage battery charging circuit and fault detection method thereof
CN114167191A (en) * 2021-12-16 2022-03-11 深圳市道通科技股份有限公司 Automobile power converter detection method and system and computer equipment
CN114442597A (en) * 2022-01-29 2022-05-06 中国第一汽车股份有限公司 Voltage conversion controller test method, device, system, equipment and storage medium
WO2023160412A1 (en) * 2022-02-22 2023-08-31 北京车和家汽车科技有限公司 Vehicle-mounted direct-current to direct-current converter state identification method and apparatus, device, and medium

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Open date: 20090930