CN101545716B - A stationary automatic feeding and discharging transition device used in freeze dryer - Google Patents

A stationary automatic feeding and discharging transition device used in freeze dryer Download PDF

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Publication number
CN101545716B
CN101545716B CN 200910047189 CN200910047189A CN101545716B CN 101545716 B CN101545716 B CN 101545716B CN 200910047189 CN200910047189 CN 200910047189 CN 200910047189 A CN200910047189 A CN 200910047189A CN 101545716 B CN101545716 B CN 101545716B
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material carrier
carrier platform
straight line
transition apparatus
navigation system
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CN101545716A (en
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郑效东
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Tofflon Science and Technology Group Co Ltd
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Shanghai Tofflon Science and Technology Co Ltd
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Abstract

The present invention relates to a stationary automatic feeding and discharging transition device used in freeze dryer, wherein it includes a linear positioning system base, the first linear positioning system and the second linear positioning system are placed on the linear positioning system base in parallel, servo driver and decelerator are connected to the second linear positioning system, one end of the synchronous shaft is connected to the first linear positioning system and the other end is connected to the second linear positioning system, one end of push-and-pull rod is connected to the first linear positioning system and the second linear positioning system, and the other end is connected to the movable comb loading platform of the transition device, the movable comb loading platform is connected to stationary comb loading platform and flexible docking loading platform of the transition device. The present invention provides an automatic feeding and discharging transition device, effectively raises workshop productivity and fundamentally improves product quality.

Description

A kind of stationary automatic feeding and discharging transition device that is used for freeze dryer
Technical field
The present invention relates to a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer, can realize the transition apparatus material carrier platform automatically and the freeze dryer shelf high precision mated condition such as be in, belong to optical, mechanical and electronic integration device technique field.
Background technology
Freeze dryer is the device that utilizes the vacuum freeze drying principle, be about to hydrous matter lower the temperature be frozen into solid-state, the machine that water vapour is directly distilled from solid-state.At present, the input and output material of freeze dryer shelf still adopts manually-operated mode.There is following defective in this mode of operation:
1, operating personnel's efficiency is low, and labour intensity is bigger, and particularly when freeze dryer efficient loading amount was big, it is particularly outstanding that this contradiction will seem;
2, for avoiding the product in the freeze-drying cabinet more to be exposed to the outside, the gate of freeze dryer designs the operation easier that has wicket and increased operating personnel by the mode of the manual input and output material of wicket more;
3, artificial input and output material mode can not satisfy the requirement of FDA " potent medicine must be avoided contact with operating personnel " in essence, after deliberation with facts have proved that in hundred grades desinfection chamber, operating personnel are pollution sources of aseptic medicine maximum;
4, involving great expense of aseptic workspace needs to increase the pollution cost that the processing operating personnel bring.
Up to the present, still there is not a kind of automatic feeding and discharging transition device.
Summary of the invention
The purpose of this invention is to provide a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer.
In order to achieve the above object, technical scheme of the present invention has provided a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer, it is characterized in that, comprise straight line navigation system pedestal, the first straight line navigation system and the second straight line navigation system are parallel to be placed on the straight line navigation system pedestal, servomotor is connected with the second straight line navigation system by the reductor adpting flange with reductor, one end of synchronizing shaft is connected with the first straight line navigation system by first power transmission shaft and first shaft coupling, the other end of synchronizing shaft is connected with the second straight line navigation system by second shaft coupling and second power transmission shaft, one end of pull bar is connected with the first straight line navigation system and the second straight line navigation system respectively by first adpting flange, the other end of pull bar is connected with the movable comb material carrier platform of transition apparatus by the first straight line self-lubricating bearing and supporting component, be connected with fixedly comb material carrier platform and transition apparatus flexible docking material carrier platform respectively in the movable comb material carrier platform of transition apparatus both sides, transition apparatus material carrier platform guide rail places fixedly comb material carrier platform, the both sides of movable comb material carrier platform of transition apparatus and transition apparatus flexible docking material carrier platform, position sensor and locating slot are located at the butt joint end that transition apparatus flexible docking material carrier platform docks with the freeze dryer shelf, are provided with freeze dryer shelf guide rail in the both sides of freeze dryer shelf.
In the present invention, the transition apparatus material carrier platform by be placed in drive train assemblies on supporting component and the track arm under the driving of servomotor and reductor by orbiting motion so that the one end realize and the fixedly accurate butt joint of comb material carrier platform, the other end realize down by position sensor, locating slot and the mating reaction that is placed in the square alignment pin of freeze dryer shelf, circular alignment pin and the freeze dryer shelf etc. high precision butt joint function.
Advantage of the present invention has provided a kind of automatic feeding and discharging transition device, thereby this device has solved cillin bottle that the freeze-drying medicine is housed up hill and dale and fallen the difficult problem of bottle because of its appearance and size is especially little easily in the process of automatic feed/discharge, simultaneously, the structural design of optimization has been guaranteed the fixedly accurate contour butt joint of comb material carrier platform and freeze dryer shelf of this automatic feeding and discharging transition device material carrier platform and transition apparatus.Apparatus of the present invention are through structure optimization, satisfy the requirement of desinfection chamber lustration class, the promotion that the realization of key function is strong the unmanned operation of freeze dryer input and output material in the desinfection chamber, and then improved workshop labor productivity effectively, fundamentally promoted the quality of product.
Description of drawings
Fig. 1 is a kind of front view that is used for the stationary automatic feeding and discharging transition device of freeze dryer provided by the invention;
Fig. 2 is the partial enlarged drawing of A part among Fig. 1;
Fig. 3 is the B-B cutaway view of Fig. 1;
Fig. 4 is the partial enlarged drawing of D part among Fig. 3;
Fig. 5 is the C-C cutaway view among Fig. 1;
Fig. 6 is the structural representation of straight line navigation system;
Fig. 7 is the E-E cutaway view among Fig. 6.
The specific embodiment
Specify the present invention below in conjunction with embodiment.
Embodiment
As shown in Figure 1, for a kind of front view that is used for the stationary automatic feeding and discharging transition device of freeze dryer provided by the invention, by straight line navigation system pedestal 1, cushion block 2, the first straight line navigation system 3, first adpting flange 4, first power transmission shaft 5, first shaft coupling 6, synchronizing shaft 7, pull bar 8, the first straight line self-lubricating bearing 9, supporting component 10, round alignment pin 11, freeze dryer shelf guide rail 12, freeze dryer shelf 13, the second straight line navigation system 14, second shaft coupling 15, second power transmission shaft 16, reductor adpting flange 17, servomotor 18, reductor 19, fixedly the comb material carrier platform 20, transition apparatus material carrier platform guide rail 21, the movable comb material carrier platform 22 of transition apparatus, transition apparatus flexible docking material carrier platform 23, position sensor 24 and square alignment pin 25 are formed.
The first straight line navigation system 3 and the second straight line navigation system, 14 parallel placing on the straight line navigation system pedestal 1, servomotor 18 is connected with the second straight line navigation system 14 by reductor adpting flange 17 with reductor 19, one end of synchronizing shaft 7 is connected with the first straight line navigation system 3 by first power transmission shaft 5 and first shaft coupling 6, the other end of synchronizing shaft 7 is connected with the second straight line navigation system 14 by second shaft coupling 15 and second power transmission shaft 16, one end of pull bar 8 is connected with the first straight line navigation system 3 and the second straight line navigation system 14 respectively by first adpting flange 4, the other end of pull bar 8 is connected with the movable comb material carrier platform 22 of transition apparatus by the first straight line self-lubricating bearing 9 and supporting component 10, be connected with fixedly comb material carrier platform 20 and transition apparatus flexible docking material carrier platform 23 respectively in the movable comb material carrier platform of transition apparatus 22 both sides, transition apparatus material carrier platform guide rail 21 places fixedly comb material carrier platform 20, the both sides of movable comb material carrier platform 22 of transition apparatus and transition apparatus flexible docking material carrier platform 23, position sensor 24 and locating slot are located at the butt joint end that transition apparatus flexible docking material carrier platform 23 docks with freeze dryer shelf 13, corresponding position with locating slot on freeze dryer shelf 13 is provided with round alignment pin 11 and square alignment pin 25, is provided with freeze dryer shelf guide rail 12 in the both sides of freeze dryer shelf 13.Fixedly the connected mode of comb material carrier platform 20 and the movable comb material carrier platform 22 of described transition apparatus is docked for as shown in Figure 2 comb shape.
Make movable comb material carrier platform 22 of transition apparatus and transition apparatus flexible docking material carrier platform 23 be connected to form transition apparatus material carrier platform 56.Shown in Fig. 3,4 and 5, be respectively the partial enlarged drawing of D part in the B-B cutaway view, Fig. 3 of Fig. 1 and the C-C cutaway view among Fig. 1.By this three width of cloth figure as can be known, supporting component 10 is made up of track arm base 26, pull bar bearing 27, second adpting flange 28, first connecting axle 29, track arm 30, dustproof rolling bearing 31, the second straight line self-lubricating bearing 32, elastic scheibe 33, the 3rd straight line self-lubricating bearing 34 and second connecting axle 35.
Track arm base 26 is located at the rearward end both sides, below of transition apparatus material carrier platform 56, track arm 30 is located on the track arm base 26, dustproof rolling bearing 31 is connected with the right-hand member of first connecting axle 29 and is located in the track arm 30, the second straight line self-lubricating bearing 32 and the left end of first connecting axle 29 are connected and are located at by second adpting flange 28 rearward end of transition apparatus material carrier platform 56, be provided with pull bar bearing 27 in the bottom of transition apparatus material carrier platform 56, described pull bar 8 is located on the pull bar bearing 27 by the described first straight line self-lubricating bearing 9, the end of pull bar 8 is connected with second connecting axle 35 and is located on the 3rd straight line self-lubricating bearing 34, the 3rd straight line self-lubricating bearing 34 is located on the transition apparatus material carrier platform 56, and elastic scheibe 33 is located at the right-hand member of second connecting axle 35.The butt joint end that transition apparatus flexible docking material carrier platform 23 docks with freeze dryer shelf 13 is provided with locating slot 36.
When freeze dryer is in the freeze-dry process cycle, transition apparatus material carrier platform 56 is rotating to be in 90 ° of tip-up states with respect to the horizontal plane after the track elder generation translation according to track arm 30 under the ordering about of pull bar 8, when freeze dryer is in the automatic feed/discharge process cycle, transition apparatus material carrier platform 56 track according to track arm 30 under the ordering about of pull bar 8 rotates the back translation earlier so that the one end is realized and the fixedly accurate butt joint of comb material carrier platform 20, and the other end is by position sensor 24, locating slot 36 and the square alignment pin 25 that is placed in freeze dryer shelf 13, the mating reaction of circular alignment pin 11 realize down transition apparatus material carrier platform guide rail 21 and freeze dryer shelf guide rail 12 etc. high precision butt joint function.
The structure of the first straight line navigation system 3 and the second straight line navigation system 14 is identical, as shown in Figure 6, the straight line navigation system by synchronous band driving pulley 37, synchronously be with driving pulley snap ring 38, initiatively plug 39, flat key 40, track 41, slide block 42, be with 43 synchronously, passive plug 44, be with passive belt wheel snap ring 45 and be with passive belt wheel 46 to form synchronously synchronously.
The two ends of track 41 connect initiatively plug 39 and passive plug 44 respectively, slide block 42 is located on the track 41, band driving pulley 37 places on the active plug 39 synchronously, flat key 40 places on described first power transmission shaft 5 and described second power transmission shaft 16, first power transmission shaft 5 and second power transmission shaft 16 are connected with being with the wheel hub of driving pulley 37 synchronously, and place on the synchronous band driving pulley 37 by synchronous band driving pulley snap ring 38, realize the axial limiting of band driving pulley 37 synchronously.Be with passive belt wheel 46 to place on the passive plug 44 synchronously, realize synchronously axial limiting with passive belt wheel 46.Be with passive belt wheel snap ring 45 to place synchronously and be with synchronously on the passive belt wheel 46, be with 43 synchronously respectively with synchronous band driving pulley 37 and be with passive belt wheel 46 to be meshed synchronously, like this, be with 43 motions that power is reached on the slide block 42 from the power of first power transmission shaft 5 and second power transmission shaft 16 synchronously by synchronous band driving pulley 37 drives.
As shown in Figure 7, be the E-E cutaway view among Fig. 6, as known in the figure, track 41 forms through the fine aluminum product moulding, by add lubrication hole 47, U-shaped link slot 48, synchronously be with upper support frame 49, right guide post 50, roller 51, slide block retainer 52, be with lower support frame 53, semicircle link slot 54, left guide post 55 and rail body 57 to form synchronously
Above rail body 57, be provided with oilhole 47, lubricating oil in the rail body 41 is realized filling by adding lubrication hole 47, both sides are provided with described slide block 42 above rail body 57, be provided with U-shaped link slot 48 between oilhole 47 and the slide block 42, slide block retainer 52 is connected with described slide block 42, the left guide post 55 that is positioned at rail body 57 is connected with slide block retainer 52 by roller 51 with right guide post 50, upper and lower side in the rail body 57 is respectively equipped with synchronous band upper support frame 49 and is with lower support frame 53 synchronously, and rail body 57 both sides are provided with semicircle link slot 54.Synchronously with 43 by synchronous band upper support frame 49 and synchronously band lower support frame 53 carry synchronously through band driving pulleys 37 synchronously and the power that forms a sealing with passive belt wheel 46 synchronously and be with, U-shaped link slot 48 and semicircle link slot 54 are used for realizing being connected of straight line navigation system bearing assembly and other parts.
During work, a kind of servomotor 18 that is used for the stationary automatic feeding and discharging transition device of freeze dryer that the utility model provides drives reductor 19 and by straight line positioning systems unification 3, straight line navigation system 2 14 and synchronizing shaft 7 power is reached pull bar 8, and pull bar 8 directly drives the transition apparatus material carrier platforms makes it move according to technological requirement.Be in the freeze-dry process cycle at freeze dryer, the transition apparatus material carrier platform is rotating to be in 90 ° of tip-up states with respect to the horizontal plane after the track elder generation translation according to track arm 30 under the ordering about of pull bar 8, when freeze dryer is in the automatic feed/discharge process cycle, transition apparatus material carrier platform track according to track arm 30 under the ordering about of pull bar rotates the back translation earlier so that the one end is realized and the fixedly accurate butt joint of comb material carrier platform 20, and the other end is by position sensor 24, locating slot 36 and the square alignment pin 25 that is placed in freeze dryer shelf 13, the mating reaction of circular alignment pin 11 realize down transition apparatus material carrier platform guide rail 21 and freeze dryer shelf guide rail 12 etc. high precision butt joint function think the ready work of other technology in the automatic feed/discharge.

Claims (5)

1. stationary automatic feeding and discharging transition device that is used for freeze dryer, it is characterized in that, comprise straight line navigation system pedestal (1), the first straight line navigation system (3) and the second straight line navigation system (14) are parallel to be placed on the straight line navigation system pedestal (1), servomotor (18) is connected with the second straight line navigation system (14) by reductor adpting flange (17) with reductor (19), one end of synchronizing shaft (7) is connected with the first straight line navigation system (3) by first power transmission shaft (5) and first shaft coupling (6), the other end of synchronizing shaft (7) is connected with the second straight line navigation system (14) by second shaft coupling (15) and second power transmission shaft (16), one end of pull bar (8) is connected with the first straight line navigation system (3) and the second straight line navigation system (14) respectively by first adpting flange (4), the other end of pull bar (8) is connected with the movable comb material carrier platform of transition apparatus (22) by the first straight line self-lubricating bearing (9) and supporting component (10), both sides, front and back at the movable comb material carrier platform of transition apparatus (22) are connected with fixedly comb material carrier platform (20) and transition apparatus flexible docking material carrier platform (23) respectively, transition apparatus material carrier platform guide rail (21) places fixedly comb material carrier platform (20), the left and right sides of movable comb material carrier platform (22) of transition apparatus and transition apparatus flexible docking material carrier platform (23), position sensor (24) and locating slot are located at the butt joint end that transition apparatus flexible docking material carrier platform (23) docks with freeze dryer shelf (13), are provided with freeze dryer shelf guide rail (12) in the both sides of freeze dryer shelf (13).
2. a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer as claimed in claim 1 is characterized in that, described fixedly comb material carrier platform (20) is that comb shape docks with the connected mode of the movable comb material carrier platform of described transition apparatus (22).
3. a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer as claimed in claim 1, it is characterized in that, make movable comb material carrier platform (22) of described transition apparatus and described transition apparatus flexible docking material carrier platform (23) be connected to form transition apparatus material carrier platform (56), described supporting component (10) comprises track arm base (26), track arm base (26) is located at the rearward end both sides, below of transition apparatus material carrier platform (56), track arm (30) is located on the track arm base (26), dustproof rolling bearing (31) is connected with the right-hand member of first connecting axle (29) and is located in the track arm (30), the second straight line self-lubricating bearing (32) and the left end of first connecting axle (29) are connected and are located at by second adpting flange (28) rearward end of transition apparatus material carrier platform (56), be provided with pull bar bearing (27) in the bottom of transition apparatus material carrier platform (56), described pull bar (8) is located on the pull bar bearing (27) by the described first straight line self-lubricating bearing (9), the end of pull bar (8) is connected with second connecting axle (35) and is located on the 3rd straight line self-lubricating bearing (34), the 3rd straight line self-lubricating bearing (34) is located on the transition apparatus material carrier platform (56), and elastic scheibe (33) is located at the right-hand member of second connecting axle (35).
4. as each described a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer in the claim 1 to 3, it is characterized in that, the structure of described first straight line navigation system (3) and the described second straight line navigation system (14) is identical, comprise track (41), the two ends of track (41) connect initiatively plug (39) and passive plug (44) respectively, slide block (42) is located on the track (41), band driving pulley (37) places on the active plug (39) synchronously, flat key (40) places on described first power transmission shaft (5) and described second power transmission shaft (16), first power transmission shaft (5) and second power transmission shaft (16) are connected with being with the wheel hub of driving pulley (37) synchronously, and by being with driving pulley snap ring (38) to place on the synchronous band driving pulley (37) synchronously, be with passive belt wheel (46) to place on the passive plug (44) synchronously, be with passive belt wheel snap ring (45) to place synchronously and be with synchronously on the passive belt wheel (46), band (43) reaches with synchronous band driving pulley (37) respectively and is with passive belt wheel (46) to be meshed synchronously synchronously.
5. a kind of stationary automatic feeding and discharging transition device that is used for freeze dryer as claimed in claim 4, it is characterized in that, described track (41) comprises rail body (57), be provided with oilhole (47) in rail body (57) top, be provided with described slide block (42) in both sides, rail body (57) top, be provided with U-shaped link slot (48) between oilhole (47) and the slide block (42), slide block retainer (52) is connected with described slide block (42), the left guide post (55) that is positioned at rail body (57) is connected with slide block retainer (52) by roller (51) with right guide post (50), upper and lower side in the rail body (57) is respectively equipped with synchronous band upper support frame (49) and is with lower support frame (53) synchronously, and rail body (57) both sides are provided with semicircle link slot (54).
CN 200910047189 2009-03-06 2009-03-06 A stationary automatic feeding and discharging transition device used in freeze dryer Active CN101545716B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102252513B (en) * 2011-05-27 2013-10-09 楚天科技股份有限公司 Transition device for feeding and discharging of freeze dryer
CN103935726B (en) * 2014-03-31 2016-03-23 楚天科技股份有限公司 Freeze dryer input and output material mated condition method of inspection and docking system
CN104724487B (en) * 2015-02-13 2019-12-06 楚天科技股份有限公司 Transition device for feeding and discharging of freeze dryer
CN109458830B (en) * 2018-11-13 2020-06-30 永平县泰达废渣开发利用有限公司 Pretreatment equipment for silicon waste recovery process
CN109579506B (en) * 2018-12-20 2023-10-27 浙江芯丰科技有限公司 Drying and feeding device
CN112856956A (en) * 2021-01-10 2021-05-28 朱明花 Vacuum heating and crushing system for medical medicament

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CN2849616Y (en) * 2005-05-26 2006-12-20 徐建华 Conveying mesh belt for drier
CN101067535A (en) * 2007-06-07 2007-11-07 上海东富龙科技有限公司 Automatic feeding station device
EP1876405A1 (en) * 2006-07-07 2008-01-09 Valutec AB Device for the transport of timber in a timber-drying kiln
CN201364012Y (en) * 2009-03-06 2009-12-16 上海东富龙科技股份有限公司 Fixed automatic feeding/discharging transition device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2849616Y (en) * 2005-05-26 2006-12-20 徐建华 Conveying mesh belt for drier
EP1876405A1 (en) * 2006-07-07 2008-01-09 Valutec AB Device for the transport of timber in a timber-drying kiln
CN101067535A (en) * 2007-06-07 2007-11-07 上海东富龙科技有限公司 Automatic feeding station device
CN201364012Y (en) * 2009-03-06 2009-12-16 上海东富龙科技股份有限公司 Fixed automatic feeding/discharging transition device

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