CN101543910A - Numerically-control fully-automatic mute tube cutting machine - Google Patents
Numerically-control fully-automatic mute tube cutting machine Download PDFInfo
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- CN101543910A CN101543910A CN200910061972A CN200910061972A CN101543910A CN 101543910 A CN101543910 A CN 101543910A CN 200910061972 A CN200910061972 A CN 200910061972A CN 200910061972 A CN200910061972 A CN 200910061972A CN 101543910 A CN101543910 A CN 101543910A
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Abstract
The invention relates to a numerically-controlled fully-automatic mute tube cutting machine, which comprises a base (1) and a power device (2); a main shaft (3) of the power device (2) is provided with a cutting device (4); and the base (1) is provided with a clamping and transportation device (5). The numerically-controlled fully-automatic mute tube cutting machine has the advantages that: as a cutting disc passively rotates in the working process under the actions of cutting force and friction force, the blade is not overheated and does not need to be added with cooling liquid so as to save resource, protect environment and avoid pollution; as a cutter cuts around a rotary center, the cutting is continuous to achieve high efficiency and noiselessness; as the cutting is not carried out, no scrap is generated so as to save raw materials; for a thick-wall tube, the cutting disc can be mounted for cutting; the thickness of the blade is less than that of a saw blade; the cutting disc saves more raw materials than a saw bench; and simultaneously, for the cutting, the processing precision of a tube is high.
Description
Technical field
The present invention relates to the metal cutting processing technique field, a kind of specifically numerically-control fully-automatic mute tube cutting machine.
Background technology
The employed cutter of existing pipe cutting machine has saw blade, band saw, saw blade, and they all are band " tooth " cutting elements, and as the pipe fitting of processed object, the not thick and hollow of wall, and this has just determined:
A, can only low speed cutting, that is to say and can only work on poor efficiency ground;
B, noise are big; Pipe fitting is the hollow and thin-walled part in addition, and the resonance that takes place makes the matter worse noise more, and after tested, the noise of a machine that uses is 100～120 decibels now;
C, owing to be interrupted cut, cutting force is big, must add cooling fluid, causes the pollution of environment and the waste of resource;
D, since saw blade certain thickness is all arranged, be generally 2～3mm, what have is thicker, causes the waste of material.
Generally speaking, all now pipe cutting machine Pipe Cutting inefficiencys, noise is big, pollutes greatly, and the utilization rate of pipe is low, and cutting accuracy is poor.
Summary of the invention
The objective of the invention is to develop a kind of efficient, quiet, free of contamination numerically-control fully-automatic mute tube cutting machine.
Numerically-control fully-automatic mute tube cutting machine of the present invention comprises: base 1, power set 2, on the main shaft 3 of power set 2 cutter sweep 4 is housed, and be equipped with on the base 1 and clamp conveying device 5.
Power set 2 comprise: main shaft 3, main shaft 3 are contained in the main spindle box 9, and the left end of main shaft 3 is equipped with belt pulley 10 or profile of tooth belt wheel, on the right-hand member end cap of main spindle box 9 Power Supply Assembly 8 are housed; Variable-frequency motor 12 links to each other with belt pulley 13 or profile of tooth belt wheel, and belt pulley 13 or profile of tooth belt wheel link to each other with belt pulley 10 or profile of tooth belt wheel on being contained in main shaft 3 by belt 14.
Cutter sweep 4 comprises: rotating disk 15, the left end of rotating disk 15 is equipped with brush 7, and the slide block 17 that stepper motor 16 links to each other with stepper motor 16 is housed on the end face of rotating disk 15 right-hand members, on the slide block 17 toolframe is housed.Stepper motor 16 links to each other with slide block 17 usefulness screw mandrels 21.
Toolframe comprises: on the tool axis 28 of slide block 17 bearing 29 is housed, outside the bearing 29 cutter holding frame 30 is housed, circular cutter 18 is housed on the cutter holding frame 30.
Clamp conveying device 5, comprising: binding clasp 19 and conveying binding clasp 20.
Binding clasp 19, comprise: clamper base 34, cylinder 33, gear-box 24 are housed on the clamper base 34, the main shaft of cylinder 33 links to each other with one slide-plate 31, two slide plates 31,32 link to each other with an end of tooth bar 25, guide rod 26 respectively, the other end of tooth bar 25, guide rod 26 respectively with gear-box 24 in gear link to each other with pilot hole.
Carry binding clasp 20, comprising: beyond the same with binding clasp 19 structures, also have the axle of cylinder 23 to link to each other with gear-box 27, cylinder 23 links to each other with slide bar base 22; Slide bar 35 passes the gear-box 24 of binding clasp 19 and carries the gear-box 27 of binding clasp 20, and two of slide bar 35 links to each other with slide bar base 22, and slide bar base 22 is contained on the base 1.
Power Supply Assembly 8 comprises: supply rings fixed mount 11 is contained on the ring flange of main spindle box 9 right-hand member end caps, and supply rings 6 is enclosed within on the main shaft 3 and links to each other with supply rings fixed mount 11, and supply rings 6 links to each other with power supply by lead.
The supply rings 6 of Power Supply Assembly 8 and the brush 7 of cutter sweep 4 contact.
Numerically-control fully-automatic mute tube cutting machine of the present invention is achieved in that variable-frequency motor 12 is by belt pulley 2, drive belt pulley 10 rotations through belt 14, belt pulley 10 drives main axis rotation by key A, rotating disk 15 nut by key B and key right side that is bearing on the main shaft links to each other with main shaft 5, so rotating disk 15 rotates; And carbon brush 7 is fixed on rotating disk 15 left ends, so carbon brush 7 is around support bracket fastened supply rings 6 rotations; The control signal of PLC is exactly through lead stepper motor 16 to be carried out feed control through supply rings 6 to carbon brush 7, two circular cutters 18 constant speed on same diameter is moved to pivot, to pipe fitting carry out " cutting " from, in process, circular cutter 18 can rotation " cutting "; After cutting off pipe fitting, circular cutter 18 is return, and binding clasp 19 unclamps,, carry out deciding stroke and send under the effect of cylinder 23 at the conveying binding clasp 20 on binding clasp 19 right sides, binding clasp 19 clamps, conveying binding clasp 20 unclamps and returns, and then clamps the cutting circulation of beginning next round.
The advantage of numerically-control fully-automatic mute tube cutting machine of the present invention is: because cutting disc is in the course of the work because of the passive rotation of the effect of cutting force and frictional force, so blade can be not overheated and need add cooling fluid, economize on resources like this, the protection environment is avoided pollution; Because cutter cuts around pivot and cuts, thisly cut that to cut be continuous, can accomplish efficient and noiselessness; Owing to do not cut, do not produce so there is waste material, save material; For thick-walled pipe, circular knife can be installed cut, its blade thickness saves material than sawing machine less than saw blade thickness, simultaneously owing to being cutting, so the machining accuracy height of pipe.
Description of drawings
Fig. 1 is the structural representation of numerically-control fully-automatic mute tube cutting machine.
Fig. 2 is for clamping the structural representation of conveying device.
Fig. 3 is the enlarged diagram of toolframe.
Fig. 4 is the end view drawing of rotating disk.
Fig. 5 is that slide block, cutter are installed cutaway view.
Fig. 6 is the cutaway view of brush.
The specific embodiment
Shown in Fig. 1-6, a kind of numerically-control fully-automatic mute tube cutting machine comprises: base 1, power set 2, on the main shaft 3 of power set 2 cutter sweep 4 is housed, and be equipped with on the base 1 and clamp conveying device 5.
Power set 2 comprise: main shaft 3, main shaft 3 are contained in the main spindle box 9, and the left end of main shaft 3 is equipped with belt pulley 10 or profile of tooth belt wheel, on the right-hand member end cap of main spindle box 9 Power Supply Assembly 8 are housed; Variable-frequency motor 12 links to each other with belt pulley 13 or profile of tooth belt wheel, and belt pulley 13 or profile of tooth belt wheel link to each other with belt pulley 10 or profile of tooth belt wheel on being contained in main shaft 3 by belt 14.
Cutter sweep 4 comprises: rotating disk 15, the left end of rotating disk 15 is equipped with brush 7, and the slide block 17 that stepper motor 16 links to each other with stepper motor 16 is housed on the end face of rotating disk 15 right-hand members, on the slide block 17 toolframe is housed.Stepper motor 16 links to each other with slide block 17 usefulness screw mandrels 21.
Toolframe comprises: on the tool axis 28 of slide block 17 bearing 29 is housed, outside the bearing 29 cutter holding frame 30 is housed, circular cutter 18 is housed on the cutter holding frame 30.
Clamp conveying device 5, comprising: binding clasp 19 and conveying binding clasp 20.
Binding clasp 19, comprise: clamper base 34, cylinder 33, gear-box 24 are housed on the clamper base 34, the main shaft of cylinder 33 links to each other with one slide-plate 31, two slide plates 31,32 link to each other with an end of tooth bar 25, guide rod 26 respectively, the other end of tooth bar 25, guide rod 26 respectively with gear-box 24 in gear link to each other with pilot hole.
Carry binding clasp 20, comprising: beyond the same with binding clasp 19 structures, also have the axle of cylinder 23 to link to each other with gear-box 27, cylinder 23 links to each other with slide bar base 22; Slide bar 35 passes the gear-box 24 of binding clasp 19 and carries the gear-box 27 of binding clasp 20, and two of slide bar 35 links to each other with slide bar base 22, and slide bar base 22 is contained on the base 1.
Power Supply Assembly 8 comprises: supply rings fixed mount 11 is contained on the ring flange of main spindle box 9 right-hand member end caps, and supply rings 6 is enclosed within on the main shaft 3 and links to each other with supply rings fixed mount 11, and supply rings 6 links to each other with power supply by lead.The supply rings 6 of Power Supply Assembly 8 and the brush 7 of cutter sweep 4 contact.
Claims (10)
1, a kind of numerically-control fully-automatic mute tube cutting machine comprises: base (1), power set (2) is characterized in that: on the main shaft (3) of power set (2) cutter sweep (4) is housed, is equipped with on the base (1) and clamps conveying device (5).
2, numerically-control fully-automatic mute tube cutting machine according to claim 1, it is characterized in that: cutter sweep (4), comprise: rotating disk (15), the left end of rotating disk (15) is equipped with brush (7), the slide block (17) that stepper motor (16) links to each other with stepper motor (16) is housed on the end face of rotating disk (15) right-hand member, and slide block is equipped with toolframe on (17).
3, numerically-control fully-automatic mute tube cutting machine according to claim 1 is characterized in that: clamp conveying device (5), comprising: binding clasp (19) and conveying binding clasp (20).
4, numerically-control fully-automatic mute tube cutting machine according to claim 1, it is characterized in that: power set (2), comprise: main shaft (3), main shaft (3) is contained in the main spindle box (9), the left end of main shaft (3) is equipped with belt pulley (10) or profile of tooth belt wheel, and Power Supply Assembly (8) is housed on the right-hand member end cap of main spindle box (9); Variable-frequency motor (12) links to each other with belt pulley (13) or profile of tooth belt wheel, and belt pulley (13) or profile of tooth belt wheel link to each other with belt pulley (10) or profile of tooth belt wheel on being contained in main shaft (3) by belt (14).
5, numerically-control fully-automatic mute tube cutting machine according to claim 2 is characterized in that: stepper motor (16) links to each other with screw mandrel (21) with slide block (17).
6, numerically-control fully-automatic mute tube cutting machine according to claim 2, it is characterized in that: toolframe, comprise: on the tool axis (28) of slide block (17) bearing (29) is housed, bearing (29) is outer to be equipped with cutter holding frame (30), and circular cutter (18) is housed on the cutter holding frame (30).
7, according to claim 2 and 4 described numerically-control fully-automatic mute tube cutting machines, it is characterized in that: the supply rings (6) of Power Supply Assembly (8) and the brush (7) of cutter sweep (4) contact.
8, numerically-control fully-automatic mute tube cutting machine according to claim 3, it is characterized in that: binding clasp (19), comprise: clamper base (34), cylinder (33), gear-box (24) are housed on the clamper base (34), the main shaft of cylinder (33) links to each other with one slide-plate (31), two slide plates (31), (32) link to each other with an end of tooth bar (25), guide rod (26) respectively, the other end of tooth bar (25), guide rod (26) respectively with gear-box (24) in gear link to each other with pilot hole.
9, numerically-control fully-automatic mute tube cutting machine according to claim 3, it is characterized in that: carry binding clasp (20) to comprise: beyond the same with claim 8 structure, also have the axle of cylinder (23) to link to each other with gear-box (27), cylinder (23) links to each other with slide bar base (22); Slide bar (35) passes the gear-box (24) of binding clasp (19) and carries the gear-box (27) of binding clasp (20), and two of slide bar (35) links to each other with slide bar base (22), and slide bar base (22) is contained on the base (1).
10, numerically-control fully-automatic mute tube cutting machine according to claim 4, it is characterized in that: Power Supply Assembly (8), comprise: supply rings fixed mount (11) is contained on the ring flange of main spindle box (9) right-hand member end cap, supply rings (6) is enclosed within main shaft (3) and upward links to each other with supply rings fixed mount (11), and supply rings (6) links to each other with power supply by lead.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910061972A CN101543910A (en) | 2009-05-07 | 2009-05-07 | Numerically-control fully-automatic mute tube cutting machine |
| CN 201010148681 CN101817105B (en) | 2009-05-07 | 2010-03-11 | Program-control full-automatic silent pipe cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910061972A CN101543910A (en) | 2009-05-07 | 2009-05-07 | Numerically-control fully-automatic mute tube cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101543910A true CN101543910A (en) | 2009-09-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910061972A Pending CN101543910A (en) | 2009-05-07 | 2009-05-07 | Numerically-control fully-automatic mute tube cutting machine |
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| Country | Link |
|---|---|
| CN (1) | CN101543910A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101817105A (en) * | 2009-05-07 | 2010-09-01 | 王爱凤 | Program-control full-automatic silent pipe cutting machine |
| CN102528149A (en) * | 2011-12-31 | 2012-07-04 | 东莞市亚峰五金机械有限公司 | Pipe cutting machine with blades |
| CN102689046A (en) * | 2012-06-05 | 2012-09-26 | 深圳市神拓机电设备有限公司 | Pipe cutting system |
| CN103394745A (en) * | 2013-07-29 | 2013-11-20 | 旭东机械(昆山)有限公司 | Full-automatic pipe cutting machine |
| CN104057140A (en) * | 2014-07-04 | 2014-09-24 | 张家港市斯维达机械有限公司 | Pipe cutting machine |
| CN104096901A (en) * | 2014-07-04 | 2014-10-15 | 张家港市斯维达机械有限公司 | Pipe cutting machine |
| CN107378096A (en) * | 2017-08-02 | 2017-11-24 | 合肥四书电子商务有限公司 | A kind of electrical equipment automatic pipeline cutting machine |
| CN107830260A (en) * | 2017-10-31 | 2018-03-23 | 广东骏驰科技股份有限公司 | A kind of fixing device for pipe fitting |
| CN112792509A (en) * | 2021-01-06 | 2021-05-14 | 湖州师范学院 | Full-automatic production method of pipe with flange end |
| CN114211055A (en) * | 2022-01-11 | 2022-03-22 | 合肥波林新材料股份有限公司 | Self-lubricating axle sleeve chamfer device |
-
2009
- 2009-05-07 CN CN200910061972A patent/CN101543910A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101817105B (en) * | 2009-05-07 | 2013-09-04 | 王爱凤 | Program-control full-automatic silent pipe cutting machine |
| CN101817105A (en) * | 2009-05-07 | 2010-09-01 | 王爱凤 | Program-control full-automatic silent pipe cutting machine |
| CN102528149B (en) * | 2011-12-31 | 2015-04-29 | 东莞市亚峰五金机械有限公司 | Pipe cutting machine with blades |
| CN102528149A (en) * | 2011-12-31 | 2012-07-04 | 东莞市亚峰五金机械有限公司 | Pipe cutting machine with blades |
| CN102689046A (en) * | 2012-06-05 | 2012-09-26 | 深圳市神拓机电设备有限公司 | Pipe cutting system |
| CN102689046B (en) * | 2012-06-05 | 2014-08-20 | 深圳市神拓机电设备有限公司 | Pipe cutting system |
| CN103394745B (en) * | 2013-07-29 | 2015-07-15 | 旭东机械(昆山)有限公司 | Full-automatic pipe cutting machine |
| CN103394745A (en) * | 2013-07-29 | 2013-11-20 | 旭东机械(昆山)有限公司 | Full-automatic pipe cutting machine |
| CN104096901A (en) * | 2014-07-04 | 2014-10-15 | 张家港市斯维达机械有限公司 | Pipe cutting machine |
| CN104057140A (en) * | 2014-07-04 | 2014-09-24 | 张家港市斯维达机械有限公司 | Pipe cutting machine |
| CN107378096A (en) * | 2017-08-02 | 2017-11-24 | 合肥四书电子商务有限公司 | A kind of electrical equipment automatic pipeline cutting machine |
| CN107378096B (en) * | 2017-08-02 | 2019-05-10 | 绍兴讯飞自动化设备有限公司 | A kind of electrical equipment automatic pipeline cutting machine |
| CN107830260A (en) * | 2017-10-31 | 2018-03-23 | 广东骏驰科技股份有限公司 | A kind of fixing device for pipe fitting |
| CN112792509A (en) * | 2021-01-06 | 2021-05-14 | 湖州师范学院 | Full-automatic production method of pipe with flange end |
| CN114211055A (en) * | 2022-01-11 | 2022-03-22 | 合肥波林新材料股份有限公司 | Self-lubricating axle sleeve chamfer device |
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Open date: 20090930 |