CN101521061B - Manufacture method for layered arrangement of multilayer cable cores - Google Patents
Manufacture method for layered arrangement of multilayer cable cores Download PDFInfo
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- CN101521061B CN101521061B CN2009101314679A CN200910131467A CN101521061B CN 101521061 B CN101521061 B CN 101521061B CN 2009101314679 A CN2009101314679 A CN 2009101314679A CN 200910131467 A CN200910131467 A CN 200910131467A CN 101521061 B CN101521061 B CN 101521061B
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Abstract
The invention discloses a manufacture method for the layered arrangement of multilayer cable cores and a cabling eye mold thereof. The method comprises the following steps: enabling the cable cores toThe invention discloses a manufacture method for the layered arrangement of multilayer cable cores and a cabling eye mold thereof. The method comprises the following steps: enabling the cable cores topenetrate through a cable core arrangement positioning disc and the cabling eye mold according to a first re-arrangement position; enabling the cable cores to penetrate through the cable core arrange penetrate through a cable core arrangement positioning disc and the cabling eye mold according to a first re-arrangement position; enabling the cable cores to penetrate through the cable core arrangement positioning disc and the cabling eye mold according to a second re-arrangement position; enabling the cable cores to penetrate through the cable core arrangement positioning disc and the cablingment positioning disc and the cabling eye mold according to a second re-arrangement position; enabling the cable cores to penetrate through the cable core arrangement positioning disc and the cablingeye mold according to a third re-arrangement position; starting a cabling host for cabling operation; and carrying out the subsequent manufacture process. The entry of the cabling eye mold is designedeye mold according to a third re-arrangement position; starting a cabling host for cabling operation; and carrying out the subsequent manufacture process. The entry of the cabling eye mold is designed into a horn shape or an arc shape, the middle part is designed into a straight hole shape, and the other end is designed into a long conical hole shape.into a horn shape or an arc shape, the middle part is designed into a straight hole shape, and the other end is designed into a long conical hole shape.
Description
Technical field
The present invention relates to multilayer cable heart yearn demixing technology field, particularly a kind of stranding manufacture method of multilayer cable heart yearn hierarchal arrangement.
Background technology
Traditional multilayer cable heart yearn is arranged the stranding manufacturing process: the operation of ground floor stranding, the heart yearn that at first will treat stranding is by the radical of ground floor and arrange requirements and penetrate in the heart yearn arrangement positioning disk, and then pass stranding eye mould, enter the stranding main frame again, start cabler at last and carry out the stranding operation; The operation of second layer stranding, the semi-finished product that at first will finish the ground floor stranding pass heart yearn and arrange positioning disk and stranding eye mould and enter into the stranding main frame, the heart yearn that to treat stranding again is by the radical of the second layer and arrange requirements and penetrate in the heart yearn arrangement positioning disk, enter the stranding main frame after penetrating stranding eye mould again, start cabler then and carry out the operation of second layer stranding; Multilayer heart yearn hierarchal arrangement stranding operation such as the 3rd layer, the 4th layer is finished stranding by second layer stranding operation procedure.
This multilayer cable heart yearn is carried out the manufacturing process of stranding, the stranding of every layer of heart yearn need carry out a stranding operation, and the stranding of multilayer heart yearn need carry out stranding several times; This manufacturing process make easily heart yearn in stranding operation repeatedly because of extruding, thereby produce the torsional deformation phenomenon, cause the outward appearance of product and the quality problem such as instability of electric property; And inefficiency, need divide three layers of arrangement to carry out stranding as the cable of 32 heart yearns, need carry out three times repetition stranding operation, operation has seriously reduced the efficient of crimping manufacturing operation like this.
Summary of the invention
The objective of the invention is to the unstable properties at above-mentioned prior art, inefficient not enough shortcoming, a kind of stranding manufacture method and stranding eye mould thereof of multilayer cable heart yearn hierarchal arrangement is provided.
Technical scheme of the present invention is:
A kind of stranding manufacture method of multilayer cable heart yearn hierarchal arrangement comprises the steps:
Step 1, cable core is passed heart yearn by the first permutatation position arrange in positioning disk and the stranding eye mould;
Step 4, starting stranding main frame carry out the stranding operation;
Step 5, the follow-up manufacturing process of carrying out;
Wherein, described stranding eye mould is arranged in the heart yearn arrangement positioning disk; Described heart yearn is arranged and is decided positioning disk and have a plurality of cable cores and penetrate the hole, described cable core penetrates the hole and is circular evenly arranged evenly around stranding eye mould, and cable core penetrates the quantity in hole and whole heart yearn and arranges the number of rings that cable core on the positioning disk penetrates the hole and increase along with the increase of the heart yearn quantity of every layer on cable on the circumference of each different-diameter; It is the circular hole shape that described cable core penetrates the hole, and diameter is 9mm, and described cable core penetrates the hole at the two ends rounding; Described cable core penetrates and studs with the ceramic material annulus in the hole, and the material that heart yearn is arranged positioning disk is a metal material.
Beneficial effect of the present invention: the present invention use heart yearn arrange positioning disk with cable core by the ranking fixed order, use stranding eye mould to make heart yearn carry out the stranding operation by stranding eye mould, use cabler with the disposable stranding of all finishing of multilayer heart yearn stranding then, improved the quality stability of stranding manufacturing process; Simplified the stranding operation of multilayer heart yearn simultaneously, improved the multilayer cable heart yearn and arranged stranding step and efficient, through actual test, the inventive method is arranged the stranding manufacturing process than traditional multilayer cable heart yearn and is improved 180% efficient.
Description of drawings
Fig. 1 is the manufacture method flow chart of multilayer cable heart yearn hierarchal arrangement of the present invention;
Fig. 2 arranges structural representation in the positioning disk for the present invention penetrates heart yearn with cable core;
Fig. 3 arranges the positioning disk front view for heart yearn of the present invention;
Fig. 4 is that heart yearn shown in Figure 3 is arranged the positioning disk end view;
Fig. 5 is multilayer cable heart yearn stranding eye mould idea figure of the present invention;
Fig. 6 is Fig. 5 multilayer cable heart yearn stranding eye mould end view;
Fig. 7 is a multilayer cable heart yearn cabler structural representation of the present invention;
Fig. 8 is a traditional cable multilayer heart yearn cabling process structural representation.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
As the manufacture method flow chart of Fig. 1 multilayer cable heart yearn hierarchal arrangement,
A kind of stranding manufacture method of multilayer cable heart yearn hierarchal arrangement comprises the steps:
Step 1, cable core is passed heart yearn by the first permutatation position arrange in positioning disk and the stranding eye mould;
Step 4, starting stranding main frame carry out the stranding operation;
Step 5, the follow-up manufacturing process of carrying out.
Shown in Figure 2, among the figure, the 1st, cable core, the 2nd, heart yearn is arranged positioning disk, the 3rd, stranding eye mould.
Step 1, cable core 1 is penetrated heart yearn by the first permutatation position arrange in the positioning disk 2 and penetrate in the stranding eye mould 3 again, arrangement position is corresponding on request to guarantee each cable core 1.
In the step, so-called " triple " are sequenced three positions among the figure.The maximum difference of the present invention and traditional cable multilayer heart yearn cabling process is, when cable core enters heart yearn arrangement positioning disk, just is provided with stranding eye mould in heart yearn arrangement positioning disk.Use stranding eye mould to make heart yearn carry out the stranding operation, use cabler then, improved the quality stability of stranding manufacturing process the disposable stranding of all finishing of multilayer heart yearn stranding by stranding eye mould.
Later be exactly that step 4, starting stranding main frame carry out the stranding operation;
In the method for multilayer cable heart yearn hierarchal arrangement, the multilayer cable heart yearn enter heart yearn arrange positioning disk 2 penetrate hole 22 after, merge into multi-layer cable with the heart yearn that penetrates stranding eye mould 3;
Step 5, the follow-up manufacturing process of carrying out.Follow-up manufacturing process is the technology of sheath extrusion.
Fig. 3 arranges the positioning disk front view for heart yearn of the present invention, the 21st, heart yearn is arranged the plate face of positioning disk 2, heart yearn arrangement positioning disk 2 has a plurality of cable cores and penetrates hole 22,22 structure in the heart yearn arrangement positioning disk: be the circular hole shape, be bumped into the ceramic material annulus in the hole, Circularhole diameter is 9mm, two ends, hole rounding, main purpose is for avoiding the scratch cable, and the material of positioning disk is that steel or other metal material all can; The arrangement of circular hole is that to be annulus evenly arranged evenly around the central eye mould, and the number of rings in the quantity of each annular distance and whole positioning disk hole is to increase the quantity in hole or the relation that be directly proportional proportional with cable core along with the increase of the heart yearn quantity of every layer on cable.Be the quantity of the quantity in hole in actual use greater than cable core.Promptly in actual use, cable core can be worn the hole full fully, and the hole also has certain surplus capacity sometimes.
The 23rd, the position of stranding eye mould 3.
Fig. 4 arranges the positioning disk end view for heart yearn, and the 24th, heart yearn is arranged the bottom of positioning disk 2, and the 23rd, heart yearn is arranged the cable eye mould 3 in the positioning disk 2.
Fig. 5, Figure 6 shows that the structural representation of stranding eye mould 3; The second layer, the 3rd layer of heart yearn are arranged by ground floor heart yearn arrangement operation procedure and are carried out operation.Multiple heart yearn is fixed the phenomenon of heart yearn arrangement position mistake when preventing back electric wire stranding by arranging requirement.The 31st, stranding eye mould, the 32nd, the ingate of stranding eye mould.Is (positioning module enclosed within what equipment of middle finger of the present invention, where with the location die sleeve to make stranding eye mould 3? (equipment is the side chartered plane, and positioning module is positioned at crossing on the line plate of side chartered plane, also will remain on the horizontal linear with stranding eye mould.)) match; we will fix a mould and be designed to extended type; and an end (inlet) of eye mould 3 endoporus is designed to horn mouth or arcuate shape; mid portion is designed to the straight hole shape; the other end is designed to long taper hole shape; what three parts combined forms, so both can be stable finish cabling process, the wire rod that can also adequately protect in the process of stranding can not abraded by stranding eye mould.
Then, the heart yearn that passes heart yearn arrangement positioning disk and stranding eye mould is penetrated in the stranding main frame, (as shown in Figure 7) 4 are common apparatus of stranding main frame among the figure, starting stranding main frame carries out the stranding operation, makes the heart yearn that is positioned at heart yearn arrangement positioning disk and stranding eye mould carry out disposable stranding operation by each layer arrangement position.
Carry out follow-up manufacturing process then.Follow-up manufacturing process is the technology of sheath extrusion.
Disposable the finishing of the multiple arrangement stranding of cable core of the present invention, thus the operation of the multiple arrangement stranding of cable core simplified, improve cable core multiple arrangement stranding step and efficient; The fastness and the stability of the multiple arrangement stranding of cable core manufacturing process have been improved simultaneously.
Claims (8)
1. the stranding manufacture method of a multilayer cable heart yearn hierarchal arrangement comprises the steps:
Step 1, cable core is passed heart yearn by the first permutatation position arrange in positioning disk (2) and the stranding eye mould (3);
Step 2, cable core is passed heart yearn by the second permutatation position arrange in positioning disk (2) and the stranding eye mould (3);
Step 3, cable core is passed heart yearn by triple arrangement positions arrange in positioning disk (2) and the stranding eye mould (3);
Step 4, starting stranding main frame carry out the stranding operation;
Step 5, the follow-up manufacturing process of carrying out;
It is characterized in that described stranding eye mould (3) is arranged on heart yearn and arranges in the positioning disk (2); Described heart yearn arrangement positioning disk (2) has a plurality of cable cores and penetrates hole (22), described cable core penetrates hole (22) and is circular evenly arranged evenly around stranding eye mould (3), and cable core penetrates the quantity in hole (22) and whole heart yearn and arranges the number of rings that cable core on the positioning disk penetrates hole (22) and increase along with the increase of the heart yearn quantity of every layer on cable on the circumference of each different-diameter; It is the circular hole shape that described cable core penetrates the hole, and diameter is 9mm, and described cable core penetrates the hole at the two ends rounding; Described cable core penetrates and studs with the ceramic material annulus in the hole, and the material that heart yearn is arranged positioning disk is a metal material.
2. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1, it is characterized in that, described step 1, cable core (1) is penetrated heart yearn by the first permutatation position arrange in positioning disk (2) and the stranding eye mould (3), arrangement position is corresponding on request to guarantee each cable core (1).
3. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1 is characterized in that, described step 2, again cable core (1) is passed heart yearn by the second permutatation position later on and arranges in positioning disk (2) and the stranding eye mould (3).
4. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1 is characterized in that, described step 3, cable core is passed heart yearn by triple arrangement positions arranges in positioning disk and the stranding eye mould (3).
5. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1 is characterized in that, described step 5, the follow-up manufacturing process of carrying out, and follow-up manufacturing process is the technology of sheath extrusion.
6. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1 is characterized in that, in the method for described multilayer cable heart yearn hierarchal arrangement, has used the multilayer cable heart yearn manufacture method of " triple " positions.
7. according to the stranding manufacture method of claim 2 or 3 described multilayer cable heart yearn hierarchal arrangement, it is characterized in that, in the method for described multilayer cable heart yearn hierarchal arrangement, the multilayer cable heart yearn enters heart yearn arrange the cable core of positioning disk (2) and penetrate hole (22) after, merge into multi-layer cable with the heart yearn that penetrates stranding eye mould (3).
8. the stranding manufacture method of multilayer cable heart yearn hierarchal arrangement according to claim 1, it is characterized in that, the shape of described stranding eye mould (3) is: an end of the endoporus of stranding eye mould (3) is designed to horn mouth or arcuate shape, mid portion is designed to the straight hole shape, the other end is designed to long taper hole shape, and three parts combine and form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101314679A CN101521061B (en) | 2009-03-31 | 2009-03-31 | Manufacture method for layered arrangement of multilayer cable cores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101314679A CN101521061B (en) | 2009-03-31 | 2009-03-31 | Manufacture method for layered arrangement of multilayer cable cores |
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| Publication Number | Publication Date |
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| CN101521061A CN101521061A (en) | 2009-09-02 |
| CN101521061B true CN101521061B (en) | 2011-01-19 |
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| CN2009101314679A Active CN101521061B (en) | 2009-03-31 | 2009-03-31 | Manufacture method for layered arrangement of multilayer cable cores |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101728031B (en) * | 2010-02-01 | 2011-11-09 | 领亚电子科技股份有限公司 | Multilayer and multi-strand wire twisting method and device implementing same |
| CN105185475B (en) * | 2015-08-27 | 2017-03-01 | 安庆日月电缆有限公司 | A kind of process units of cable |
| CN108735394A (en) * | 2017-04-14 | 2018-11-02 | 东莞建玮电子制品有限公司 | A kind of multilayer winding device |
| CN109594376A (en) * | 2019-01-23 | 2019-04-09 | 上海奋为船舶技术有限公司 | Marine worker hawser stranding lead wire tray group |
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Owner name: SHENZHEN COMLINK ELECTRONICS CO., LTD. Free format text: FORMER OWNER: SHENZHEN MAOLIAN CABLES AND CORDS CO., LTD. Effective date: 20150303 |
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Effective date of registration: 20150303 Address after: 518000, Shenzhen, Guangdong province Baoan District manhole street, step Yong Tong rich industrial zone, Daejeon District, a Patentee after: Shenzhen Comlink Electronics Co., Ltd. Address before: 518000, Guangdong, Shenzhen province Baoan District manhole street, step Yong Tong rich industrial zone, Daejeon District, third first floor Patentee before: Maolian Electric Wire & Cable (Shenzhen) Co., Ltd. |